CN204867623U - Closed billet shearing machine cuts material supporting mechanism - Google Patents
Closed billet shearing machine cuts material supporting mechanism Download PDFInfo
- Publication number
- CN204867623U CN204867623U CN201520472930.7U CN201520472930U CN204867623U CN 204867623 U CN204867623 U CN 204867623U CN 201520472930 U CN201520472930 U CN 201520472930U CN 204867623 U CN204867623 U CN 204867623U
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- inclined plane
- wall inclined
- side wall
- supporting mechanism
- lateral wall
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Abstract
The utility model discloses a closed billet shearing machine cuts material supporting mechanism belongs to forging equipment technical field. This supporting mechanism includes the bar supporting seat, fixed the setting on the vertical support body of supporting seat vertical support side wall on be provided with two at least relative lateral wall inclined planes, lateral wall inclined plane direction do: lateral wall inclined plane and lateral wall inclined plane bottom to lateral wall foreign side to the horizontal line between the contained angle be the acute angle, correspond in vertical support side wall inclined plane department and be provided with two at least tight arms of relative clamp, the tight arm front end of clamp be provided with with the oblique surface parallel's of supporter lateral wall inclined plane, press from both sides tight arm and be connected with the clamp force and apply the device, the supporter sub -unit connection has the drive arrangement of reseing. The utility model discloses guarantee the quality of closed shearing area promptly, realized the reduction of energy consumption and cost again.
Description
Technical field
The utility model relates to a kind of enclosed bar cutting machine structure, and particularly material supporting mechanism cut by a kind of enclosed bar shears, belongs to technical field of forging and pressing equipment.
Background technology
In recent years along with the develop rapidly of automobile, aerospace, agricultural, operating theater instruments and hand-held tool industry, forging parts required precision is more and more higher, therefore to the cross section quality of the blank of part blanking and monnolithic case dimensional requirement also along with raising.Precision rod cutter is the technology accuracy product of electromechanical integration.Obvious superiority is had compared with similar shearing equipment with the Outstanding Quality of its high-quality, high-performance, high efficiency, material-saving, energy-conserving and environment-protective.
In the many employings of current domestic bar shears, bottom knife open type shears the method for bar, when gap blade adjustment is suitable, the bar cross section quality sheared is low, there is comparatively high inclination-angle, be difficult to meet not high-accuracy forging requirement, if accurate close forging adopts this shearing bar, need the follow-up process comparatively loaded down with trivial details to shear surface, not only waste material, also need to drop into artificial in a large number, cause the rising of manufacturing cost, shear bar blank dimension and the accuracy of form and position to improve and improve shearing area quality, industry facts have proved through a large amount of, in employing, bottom knife enclosed is sheared, can effectively improve tangent plane quality, meet high-accuracy forging requirement.Enclosed shearing work principle is different from open type and shears, when enclosed is sheared, bar is sheared part and is held tightly by cutter and lower support mechanism, avoids former bar naturally to tilt during shearing, therefore can improve and shears bar blank dimension and the accuracy of form and position and improve shearing area quality.This cut mode adopts special mould supporting, special supporting seat is configured with below bar, in shear history, supporting seat is to whole bar generation support force upwards, to ensure the cross section quality sheared, the bar supporting seat of current closed shears is in whole shear history, all produce support force upwards, supporting seat support force is about about 30% to 50% of required sheared blank power, the clean shearing force needed during sheared blank is certain, clean shearing force deducts the support force upwards that supporting mechanism provides for shearing force that cutting mechanism provides, in shear history, support force is deposited in case, reach the required clean shearing force needs of bar, the overall power of precision rod cutter must be improved, cause the higher of higher energy resource consumption and Equipments Setting.
Utility model content
Bar supporting seat support force all produced upwards in whole shear history that the purpose of this utility model is to overcome current closed shears causes the higher problem of higher energy resource consumption and Equipments Setting, provides a kind of enclosed bar shears to cut material method for supporting and supporting mechanism.
For realizing the purpose of this utility model, the technical scheme that the utility model adopts is: material supporting mechanism cut by enclosed bar shears, comprise bar supporting seat, described supporting seat is fixedly installed on vertical support body, described vertical support body sidewall is provided with at least two relative side wall inclined planes, described side wall inclined plane direction is: side wall inclined plane and horizontal line from side wall inclined plane bottom to direction outside sidewall between angle be acute angle, at vertical support body sidewall inclined-plane place, correspondence is provided with at least two relative clamp arms, described clamp arm front end is provided with the inclined-plane paralleled with supporter side wall inclined plane, clamp arm is connected with clamping force bringing device, supporter bottom is connected with reset drives device, further, described side wall inclined plane and horizontal line from side wall inclined plane bottom to direction outside sidewall between angle be 55-75 degree, further, described side wall inclined plane and horizontal line from side wall inclined plane bottom to direction outside sidewall between angle be 65 degree, further, the clamping force bringing device that described clamp arm connects is clamping cylinder, the reset drives device that supporter bottom connects is drawback cylinder.
Positive Advantageous Effects of the present utility model is: the utility model only applies support force in shearing bar process in initial certain stroke, support force is not had in remaining stroke, so there is no support force in about 80% stroke sheared, support force for zero when bar needed for clean shearing force diminish after the power output of cutting mechanism can be made greatly to reduce, so adopt the plant capacity consumption required for this method for supporting and configuration all can reduce, cost can be effectively reduced, and through facts have proved, method of the present utility model is identical with the cross section quality of sustainable existence support force in whole shear history with the shearing area quality of mechanism, meet the relevant criterion requirement that enclosed is sheared completely.Adopt inclined-plane rigid contact to provide support the mode of power in supporting mechanism provided by the utility model, compression and decompression support force is convenient to be controlled, and easily realize, flexible movements are reliable, adopt this supporting mechanism can realize method for supporting of the present utility model preferably.Namely the utility model ensure that the quality of enclosed shearing area, achieves again the reduction of energy consumption and cost, achieve purpose less than technique effect and huge business success.
Accompanying drawing explanation
Fig. 1 is front elevational schematic of the present utility model.
Fig. 2 is schematic side view of the present utility model.
Fig. 3 is the schematic diagram of two contact of incline plane place partial enlargement on the utility model sidewall.
Fig. 4 is that the utility model shears the schematic diagram started.
Fig. 5 is that during the utility model is sheared, support force is greater than the schematic diagram in zero.
Fig. 6 is that during the utility model is sheared, support force is the schematic diagram of zero.
Fig. 7 is the schematic diagram that the utility model has been sheared.
Detailed description of the invention
In order to explain enforcement of the present utility model more fully, provide embodiment of the present utility model, these embodiments are only to elaboration of the present utility model, do not limit scope of the present utility model.
Material supporting mechanism cut by enclosed bar shears, comprise bar supporting seat, described supporting seat is fixedly installed on vertical support body, described vertical support body sidewall is provided with at least two relative side wall inclined planes, described side wall inclined plane direction is: side wall inclined plane and horizontal line from side wall inclined plane bottom to direction outside sidewall between angle be acute angle, at vertical support body sidewall inclined-plane place, correspondence is provided with at least two relative clamp arms, described clamp arm front end is provided with the inclined-plane paralleled with supporter side wall inclined plane, clamp arm is connected with clamping force bringing device, supporter bottom is connected with reset drives device, in the 0.05-0.25 that cutting stroke is bar diameter, above-mentioned concrete cutting stroke can zoom in or out interval, be not limited to this cutting stroke interval, the inclined-plane of clamp arm front end contacts with side wall inclined plane, clamping bringing device is supplied to the support force of supporter upward direction by the inclined-plane that two contact with each other, along with the inclined-plane of the descending side wall inclined plane of supporter and clamp arm front end departs from shear history, in residue cutting stroke after two inclined-planes do not contact, clamping force bringing device is zero by the upwards support force that inclined-plane, clamp arm front end provides, further, described side wall inclined plane and horizontal line from side wall inclined plane bottom to direction outside sidewall between angle be 55-75 degree, further, described side wall inclined plane and horizontal line from side wall inclined plane bottom to direction outside sidewall between angle be 65 degree, further, the clamping force bringing device that described clamp arm connects is clamping cylinder, the reset drives device that supporter bottom connects is drawback cylinder.
By reference to the accompanying drawings the utility model is described in more detail, is respectively labeled as in accompanying drawing: 1: hold-down mechanism, 2: bottom knife, 3: supporting mechanism, 31: supporting seat, 32: supporter, 33: clamp arm one, 34: clamp arm two, 4: cutter, 5: bar, as shown in drawings, after bar 5 puts in place, this hold-down mechanism 1 compresses, bottom knife 2 is arranged on the die holder below bar 5, 3 is supporting mechanism, supporting mechanism comprises supporting seat 31, the vertical support body 32 of vertical direction, two opposing sidewalls of supporter 32 are provided with side wall inclined plane, side wall inclined plane and horizontal line from side wall inclined plane bottom to direction outside sidewall between angle be acute angle, described acute angle is between 55-75 degree, namely in Fig. 3 the angle value of α between 15-35 degree, acute angle described in preferred selection is 65 degree, at this moment in Fig. 3, the angle value of α is 25 degree, at vertical support body sidewall inclined-plane place, correspondence is provided with two relative clamp arms, clamp arm 1 is respectively in figure, clamp arm 2 34, the front end of two clamp arms is provided with the inclined-plane paralleled with supporter 32 side wall inclined plane, inclined-plane, clamp arm front end shown in figure is parallel to each other with side wall inclined plane and highly consistent, both highly can be inconsistent, clamp arm is connected with clamping cylinder as clamping force bringing device, clamping cylinder does not illustrate in the drawings, can arrange plural side wall inclined plane on sidewall, the corresponding clamp arm arranging respective numbers, is connected with drawback cylinder for having sheared the reset of rear lower supporter in supporter 32 bottom.The course of work of the present utility model by reference to the accompanying drawings 4 to accompanying drawing 7 illustrates, when shearing beginning, the side wall inclined plane of supporter all contacts with the support inclined-plane of clamp arm, there is a clamping force in clamping cylinder, clamping force provides the component of a upward direction as support force by two inclined-planes to supporter, along with the carrying out of shearing after shearing starts, supporter is descending along with cutting material under the effect of shearing force, the side wall inclined plane of supporter moves downward relative to the inclined-plane on clamp arm, having with inclined-plane, clamp arm front end at side wall inclined plane contacts in the cutting stroke of period, the support force upwards produced by clamping force exists always, as shown in the state in accompanying drawing 5, when the side wall inclined plane tip contact on supporter is to inclined-plane on clamp arm, at this moment the support force vanishing upwards that provided by clamp arm of clamping cylinder, as shown in the state of accompanying drawing 6, the clamping force that at this moment can set clamping cylinder is zero until sheared, according to the bar of different-diameter by rational inclined-plane arrange all can realize making clamping cylinder provide the cutting stroke in upwards support force period be the 0.05-0.25 of bar diameter doubly, preferably make clamping cylinder provide the cutting stroke in upwards support force period be the 0.1-0.15 of bar diameter doubly.After shearing completes, reset cylinder action makes supporter reset, and completes one and shears circulation.
After detailed description embodiment of the present utility model, the personage being familiar with this technology can be well understood to, do not departing under above-mentioned claim and spirit and can carry out various change and amendment, all above embodiment is done according to technical spirit of the present utility model any simple modification, equivalent variations and modification, all belong to the scope of technical solutions of the utility model, and the utility model is not also limited to the embodiment of example in description.
Claims (4)
1. material supporting mechanism cut by enclosed bar shears, comprise bar supporting seat, described supporting seat is fixedly installed on vertical support body, it is characterized in that: on described vertical support body sidewall, be provided with at least two relative side wall inclined planes, described side wall inclined plane direction is: side wall inclined plane and horizontal line from side wall inclined plane bottom to direction outside sidewall between angle be acute angle, at vertical support body sidewall inclined-plane place, correspondence is provided with at least two relative clamp arms, described clamp arm front end is provided with the inclined-plane paralleled with supporter side wall inclined plane, clamp arm is connected with clamping force bringing device, supporter bottom is connected with reset drives device.
2. material supporting mechanism cut by enclosed bar shears according to claim 1, it is characterized in that: described side wall inclined plane and horizontal line from side wall inclined plane bottom to direction outside sidewall between angle be 55-75 degree.
3. material supporting mechanism cut by enclosed bar shears according to claim 1, it is characterized in that: described side wall inclined plane and horizontal line from side wall inclined plane bottom to direction outside sidewall between angle be 65 degree.
4. material supporting mechanism cut by enclosed bar shears according to claim 1, it is characterized in that: the clamping force bringing device that described clamp arm connects is clamping cylinder, and the reset drives device that supporter bottom connects is drawback cylinder.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201520472930.7U CN204867623U (en) | 2015-06-30 | 2015-06-30 | Closed billet shearing machine cuts material supporting mechanism |
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Application Number | Priority Date | Filing Date | Title |
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CN201520472930.7U CN204867623U (en) | 2015-06-30 | 2015-06-30 | Closed billet shearing machine cuts material supporting mechanism |
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CN204867623U true CN204867623U (en) | 2015-12-16 |
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CN201520472930.7U Withdrawn - After Issue CN204867623U (en) | 2015-06-30 | 2015-06-30 | Closed billet shearing machine cuts material supporting mechanism |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104942357A (en) * | 2015-06-30 | 2015-09-30 | 安阳锻压数控设备有限公司 | Closed bar shearing machine material shearing and supporting method and supporting mechanism |
CN110153271A (en) * | 2019-05-22 | 2019-08-23 | 一汽轿车股份有限公司 | A kind of Cutting stick punching die structure |
-
2015
- 2015-06-30 CN CN201520472930.7U patent/CN204867623U/en not_active Withdrawn - After Issue
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104942357A (en) * | 2015-06-30 | 2015-09-30 | 安阳锻压数控设备有限公司 | Closed bar shearing machine material shearing and supporting method and supporting mechanism |
CN104942357B (en) * | 2015-06-30 | 2017-07-04 | 安阳锻压数控设备有限公司 | Enclosed bar shears cuts material method for supporting and supporting mechanism |
CN110153271A (en) * | 2019-05-22 | 2019-08-23 | 一汽轿车股份有限公司 | A kind of Cutting stick punching die structure |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20151216 Effective date of abandoning: 20170704 |