CN204861136U - Be suitable for chopper dish of superfine cigarette - Google Patents
Be suitable for chopper dish of superfine cigarette Download PDFInfo
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- CN204861136U CN204861136U CN201520391209.5U CN201520391209U CN204861136U CN 204861136 U CN204861136 U CN 204861136U CN 201520391209 U CN201520391209 U CN 201520391209U CN 204861136 U CN204861136 U CN 204861136U
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Abstract
The utility model discloses a be suitable for chopper dish of superfine cigarette, including the quotation, be equipped with the dish hole that is used for installing the chopper assembly in the middle part of the quotation, quotation part marginal trough takes shape flutedly respectively, the recess includes dark recess and scrobicula groove, and dark recess and scrobicula groove separate each other, and align to grid is marginal in the quotation, the sunken degree of depth of dark recess is greater than the degree of depth that the scrobicula geosynclinal concave fell into, the inside wall of recess is and uses the interior arc of quotation center as the centre of a circle, the position of intermediate position for cutting the pipe tobacco at recess outside edge. The utility model discloses make breakable pipe tobacco type cigarette prop up, the cigarette end quality that the pipe tobacco leaks outward obviously improves, and the cigarette props up a nominal waste product that leads to the fact obviously to be reduced, and a cigarette wrinkle obviously reduces, and cigarette certificate for drawing money zhi kechong has obtained the effective control, and cigarette zhiyuandu has had certain improvement, and the equipment trouble who causes because of the bamboo joint cigarette obviously reduces, lightens intensity of labour, improves production efficiency, reduces the consumption of supplementary material.
Description
Technical field
The utility model belongs to cigarette field, particularly relates to a kind of cleaver disk being suitable for ultra-fine cigarette.
Background technology
Current cigarette consumption market competition is growing more intense, and the consumer group is increasingly extensive, and this requires that we need to take into full account the consumption habit of the different consumer group, product development precise positioning target group.The exploitation of ultra-fine cigarette (diameter of phi 5.4mm) namely in order to meet the consumption demand of women's cigarette consumption colony, my company's achievements of technology innovation in recent years of Integrated predict model, the characteristic cigarette of the cool taste type of a peppermint of developing.PROTOS70 cigarette making and tipping machine is the cigarette production equipment that German HUANI company designs manufactures, and is used widely at present in cigarette industry enterprise of China.In actual use, PROTOS70 cigarette making and tipping machine has the plurality of advantages such as simple to operate, easy to maintenance, stable equipment operation, efficiency are high, material consumption is low.Use PROTOS70 rolling up and connecting machine to carry out Reconstruction in field when producing ultra-fine cigarette (diameter of phi 5.4mm) special-shaped cigarette, prop up equipment and still belong to exploration because domestic-developed and production roll special-shaped cigarette and digest and assimilate this technological phase, in the use procedure of equipment, we find that this modified unit has the problem such as single Zhi Kechong deviation, ring cigarette that high, the useless cigarette unit consumption of cigarette short rate is many, produce cigarette strap line, cigarette.This brings harmful effect to a certain extent packaging process and product quality, when ultra-fine cigarette (diameter of phi 5.4mm) pipe tobacco supplied materials is few, in order to avoid the generation of nominal cigarette, ring cigarette, producer technical staff is to increase cigarette individual cigarette weight and to use conventional cleaver disk groove for cost, cause single case consumption silk to increase, make coke tar in cigarette increase simultaneously, suction taste declines, therefore cleaver disk is redesigned, can produce the cigarette of the Φ 5.4mm that conforms to quality requirements, be necessary; How to address these problems, reduce cigarette short rate, reduce useless cigarette unit consumption, increase the benefit, this has just become technical staff in the urgent need to one of the task of exploring and solve.
Utility model content
For the utility model that solves the problem provides a kind of cleaver disk being suitable for ultra-fine cigarette, its cigarette termination quality made significantly improves, the waste product that cigarette short causes obviously reduces, cigarette wrinkle obviously reduces, cigarette list Zhi Kechong obtains effective control, cigarette circularity has had certain improvement, and the equipment fault caused because of ring cigarette obviously reduces.
For reaching above-mentioned technique effect, the technical solution of the utility model is:
A kind of cleaver disk being suitable for ultra-fine cigarette, comprise card, the dish endoporus for installing chopper assembly is provided with in the middle part of card, described card part edge depression is formed separately fluted, described groove comprises dark groove and shallow grooves, dark groove and shallow grooves spaced, be evenly arranged in card edge, the degree of depth of described dark groove depression is greater than the degree of depth of shallow grooves depression, the inner circle arc that it is the center of circle that the madial wall of described groove is with card center, described cleaver disk two pieces is equipped with, the dark groove of two pieces cleaver disk aligns with dark groove, shallow grooves is alignd with shallow grooves, the centre position of described groove outer ledge is the position of cutting pipe tobacco.
Further improvement, described dark groove is 3, and shallow grooves is 3.
Further improvement, the degree of depth of described dark groove madial wall is 2.5mm, and thickness is 0.7mm, and width is 3.5mm; The degree of depth of shallow grooves madial wall is 2.0mm, and thickness is 0.7mm, and width is 3.5mm.
Further improvement, the outside of described groove is arc, and length is 17mm.
Further improvement, the every segment length of madial wall of described groove is 11.5mm.
Further improvement, the mid point distance card center 60.45mm of the madial wall of described groove.
Further improvement, described card diameter is 127.9mm, and thickness is 0.7mm.
Further improvement, the diameter of described dish endoporus is 25mm.
The beneficial effects of the utility model are: use of the present utility model be suitable for the cleaver disk of ultra-fine cigarette after, frangible pipe tobacco type cigarette, the cigarette end quality that pipe tobacco leaks outside significantly improves, and the waste product that cigarette short causes obviously reduces, and cigarette wrinkle obviously reduces, cigarette list Zhi Kechong obtains effective control, cigarette circularity has had certain improvement, and the equipment fault caused because of ring cigarette obviously reduces, and reduces labor intensity, enhance productivity, reduce the consumption of supplementary material.
Accompanying drawing explanation
Fig. 1 is the schematic front view of embodiment;
Fig. 2 is the schematic side view of embodiment;
Fig. 3 is the cross sectional representation of embodiment.
Detailed description of the invention
A kind of cleaver disk being suitable for ultra-fine cigarette, comprise card, the dish endoporus for installing chopper assembly is provided with in the middle part of card, described card part edge depression is formed separately fluted, described groove comprises dark groove and shallow grooves, dark groove and shallow grooves spaced, be evenly arranged in card edge, the degree of depth of described dark groove depression is greater than the degree of depth of shallow grooves depression, the inner circle arc that it is the center of circle that the madial wall of described groove is with card center, described cleaver disk two pieces is equipped with, the dark groove of two pieces cleaver disk aligns with dark groove, shallow grooves is alignd with shallow grooves, the centre position of described groove outer ledge is the position of cutting pipe tobacco.Described dark groove is 3, and shallow grooves is 3.The degree of depth of described dark groove madial wall is 2.5mm, and thickness is 0.7mm, and width is 3.5mm; The degree of depth of shallow grooves madial wall is 2.0mm, and thickness is 0.7mm, and width is 3.5mm.The outside of described groove is arc, and length is 17mm.The every segment length of madial wall of described groove is 11.5mm.The mid point distance card center 60.45mm of the madial wall of described groove.Described card diameter is 127.9mm, and thickness is 0.7mm.The diameter of described dish endoporus is 25mm.
Three described dark three shallow cleaver disks 7 as Figure 1-3 comprise the cigarette end groove medial surface 11 of the first dark groove 1, second shallow grooves 2, the 3rd dark groove 3, the 4th shallow grooves 4, the 5th dark groove 5, the dark three shallow cleaver disks 7 of the 6th shallow grooves 6, three, the dark three shallow cleaver disk endoporus 9 of groove medial surface 8, three, the cigarette end groove medial surface 10 that pipe tobacco leaks outside, close filter end.In described six grooves, 1,3,5 is the same degree of depth, and 2,4,6 is the another same degree of depth, is in staggered distribution on three dark three shallow cleaver disks 7; Fluted medial surface 8 be inner circle arc centered by three dark three shallow cleaver disk 7 central points, after reaching required length dimension, three shallow cleaver disk 7 outer arc dark in three are connected; Described three dark three shallow cleaver disk endoporus 9 are for being arranged on chopper assembly; Described three dark three shallow cleaver disks require that two pieces coordinates and install, and installation specification is that the dark three shallow cleaver disk deep trouths of two pieces three align with shallow slot groove with deep trouth, shallow slot, all corresponds to deep trouth position during each cutter head blade cuts cigarette.Groove 1,2,3,4,5,6 every segment length of circle outside three dark three shallow cleaver disks 7 is 17mm.Three dark three shallow cleaver disk 7 diameters are 127.9mm, and thickness is 0.7mm.The distance of fluted medial surface 8 be diameter 120.9mm, the every segment length of the fluted medial surface 8 of institute is 11.5mm, and the fluted medial surface 8 of institute and three dark three shallow cleaver disk 7 outer arc are connected to form groove.Described 1,3,5 groove medial surface 10 degree of depth are 2.5mm, and thickness is 0.7mm.Described 2,4,6 groove medial surface 11 degree of depth are 2.0mm, and thickness is 0.7mm.Described three dark three shallow cleaver disk endoporus 9 diameters are 25mm.
In cigarette ultra-fine cigarette production process, PROTOS70 cigarette machine is by body, air compartment supply pipe tobacco after VE, after chopper mechanism is trimmed to qualified tobacco bunch to the pipe tobacco in wind room rail, flow to cigarette profiled part.In order to frangible pipe tobacco type pipe tobacco leaks outside cigarette end because of the nominal cigarette of pipe tobacco loss generation, the dark groove synchronous of the cleaver disk that PROTOS70 cigarette machine uses corresponds to cutter head blade cuts position, and the dish endoporus of cleaver disk is used for being arranged on chopper assembly; Described cleaver disk requires that two pieces coordinates and installs, and installation specification is that the dark groove of two pieces cleaver disk aligns with shallow grooves with dark groove, shallow grooves, and two pieces cleaver disk gap is 0.1mm.Utilizing device synchronization designing requirement, is all the tight head position (cleaver disk groove centre position) at tobacco bunch during each blade cuts cigarette; That is the cigarette end that leaks outside of pipe tobacco is than the pipe tobacco of cigarette filter tip end many 0.5mm capacity, and this filter end is more relative than pipe tobacco in the middle part of cigarette with the pipe tobacco of cigarette end fuller.The wind room rail of PROTOS70 ultra-fine cigarette cigarette unit and cigarette profiled part are the passage of Φ 5.4mm specification, the width of the single cleaver disk groove of cleaver disk is used to change 3.5mm into from 5mm, two cleaver disk recess width distances become 7mm by 10mm, the tight head capacity of pipe tobacco reduces 1/3rd nearly, and therefore cigarette bundle both sides when entering Φ 5.4mm specification passage can not produce excessive compression and produce hysteresis; After the madial wall depth dimensions that in cleaver disk, the madial wall depth dimensions of dark groove changes 2.5mm and shallow grooves into by 4mm changes 2.0mm into by 4mm, the cigarette end that frangible pipe tobacco type pipe tobacco leaks outside is not also because lose too much pipe tobacco at cigarette conveying, packaging process and produce bear, tobacco bunch enters cigarette shaping channel and does not just form too high step simultaneously, ensure that the smooth and easy of an admission passage tightened by pipe tobacco; Ultra-fine the dark groove of cigarette and the shallow grooves every segment length of circle outside cleaver disk changes 17mm into by 22mm, in the relatively-stationary situation of Dan Zhiyan grammes per square metre, tight head pipe tobacco consumption is few, pipe tobacco consumption in the middle part of Dan Zhiyan will distribute more naturally, and under ensureing cigarette tight head situation like this, pipe tobacco distribution will be even.
The utility model have employed following design principle: in order to prevent bear, the cleaver disk that current PROTOS70 cigarette machine uses and brush silk wheel are six equal grooves, utilizing device synchronization designing requirement, is all the tight head position (cleaver disk groove centre position) at tobacco bunch during each blade cuts cigarette; That is cigarette filter tip end and cigarette end are all the pipe tobaccos of same density, this filter end is more relative than pipe tobacco in the middle part of cigarette with the pipe tobacco of cigarette end fuller, makes cigarette be not easy to produce nominal cigarette, ring cigarette after pipe tobacco loss in next process cutting and course of conveying.
Wind room rail and the cigarette profiled part of PROTOS70 ultra-fine cigarette cigarette unit make by Φ 7.8mm the passage being suitable for Φ 5.4mm specification into, but chopper mechanism single cleaver disk groove is the long 22mm of conventional cigarette (diameter of phi 7.8mm) size, dark 4mm, wide 5mm.
Tobacco bunch defines the pipe tobacco that tight head is conventional cigarette (diameter of phi 7.8mm), in the middle part of cigarette, tobacco bunch is the pipe tobacco of ultra-fine cigarette (Φ 5.4mm), and whole piece tobacco bunch is the tobacco bunch in the one section little little one section of Dalian of one section of Da I Member when entering cigarette shaping channel; Tobacco bunch gradually reduces in process entering cigarette shaping channel, and the tobacco bunch of a section little enters cigarette shaping channel smoothly, enters cigarette shaping channel after one section of large tobacco bunch enforce compression.
The coefficient of friction that tobacco bunch enforce compression increases cigarette shaping channel and strap causes the incoherence of tobacco bunch, suddenly there is the vehicle flowrate in five tracks in the highway You Duan road like three lanes, easily causes blocking thus produce cigarette strap print, Kong Touyan, ring cigarette (as shown in statistical form 1).
Statistical form 1
Cause the problem that pipe tobacco deviation of weight is excessive and loose-ends ratio is high after causing tobacco bunch to prune for above-mentioned PROTOS70 ultra-fine Zhi Yan cutter of cigarette machine mechanism cleaver disk, the redesign of broadsword v.broadsword mechanism cleaver disk size is very necessary.
1, ultra-fine cigarette equipment wind room rail and cigarette profiled part have been changed into the passage of Φ 5.4mm specification by Φ 7.8mm, the grammes per square metre of conventional cigarette (diameter of phi 7.8mm) 20 cigarettes is about 17g-20g, and the grammes per square metre of ultra-fine cigarette 20 cigarettes is about 11g, pipe tobacco amount reduces 1/3rd; The proportion that in conventional cigarette cleaver disk groove, pipe tobacco accounts at whole ultra-fine cigarette also increases, and therefore we change the width of single cleaver disk groove into 3.5mm from 5mm, and two cleaver disk recess width distances become 7mm by 10mm, and the tight head capacity of pipe tobacco reduces 1/3rd.
2, owing to changing ultra-fine cigarette equipment wind room rail and cigarette profiled part passage, in order to ensure that tobacco bunch enters ultra-fine cigarette cigarette shaping channel smoothly, making pipe tobacco in tobacco bunch be evenly distributed simultaneously and not producing the quality problems such as strap print, Kong Touyan, ring cigarette; The diameter of ultra-fine cigarette is Φ 5.4mm, cleaver disk groove is 4mm, just equal to have the pipe tobacco shoulder height admission passage of 4mm to compress in tobacco bunch, therefore the cigarette end cleaver disk groove depth dimensions that ultra-fine cigarette pipe tobacco leaks outside according to frangible pipe tobacco type characteristic by we changes 2.5mm into by 4mm, cigarette cleaver disk groove depth dimensions near filter end changes 2mm into by 4mm, tight head position in tobacco bunch enters cigarette shaping channel and does not just form too high step, ensure that the smooth and easy of an admission passage tightened by pipe tobacco; The cigarette end pipe tobacco leaked outside due to pipe tobacco is than the pipe tobacco of another cigarette cigarette end many 0.5mm capacity, and therefore the cigarette end that leaks outside of frangible pipe tobacco type pipe tobacco is not also because lose too much pipe tobacco at cigarette conveying, packaging process and produce bear.Utilizing device synchronization designing requirement, is all the tight head position (the cigarette end cleaver disk groove 2.5mm centre position that pipe tobacco leaks outside) at tobacco bunch when specially requiring each blade cuts cigarette.
3, the pipe tobacco amount fewer than conventional cigarette 1/3rd in addition in ultra-fine cigarette technological requirement list Zhi Kechong, the pipe tobacco distribution of Dan Zhiyan is extremely important, if tight head pipe tobacco consumption is more, pipe tobacco consumption in the middle part of Dan Zhiyan will lack, the large suction taste of cigarette first cigarette resistance to suction also will be had a greatly reduced quality simultaneously, affects cigarette taste; Therefore we change ultra-fine cigarette cleaver disk groove length size into 17mm by 22mm, in the relatively-stationary situation of Dan Zhiyan grammes per square metre, tight head pipe tobacco is few, pipe tobacco in the middle part of Dan Zhiyan naturally will be more, in such guarantee cigarette tight head situation, pipe tobacco distribution will be even, and single cigarette taste from start to finish keeps identical suction taste.
After newly developing cleaver disk by employing, the technical parameter of PROTOS70 ultra-fine cigarette cigarette making and tipping machine carries out test analysis, its cigarette end quality significantly improves, the waste product that cigarette short causes obviously reduces, cigarette wrinkle obviously reduces, and cigarette list Zhi Kechong obtains effective control, and cigarette circularity has had certain improvement, the equipment fault caused because of ring cigarette obviously reduces, and substantially achieves re-set target.Therefore, having carried out joint survey by technique center, technique quality testing department, production management department, workshop to technique transformation, ultra-fine the smoke product produced has been checked and accepted up-to-standard.After PROTOS70 ultra-fine cigarette equipment uses, by the analysis to test data, illustrate that it can improve cigarette strap line and circularity really, the cigarette termination after scrap build is obviously good than what do not transform, and the empty rare head condition of improved cigarette is obviously few than what do not transform; Cigarette short waste product obviously reduces, and before transformation, every platform cigarette machine every order of classes or grades at school cigarette short waste product is about 50000, is about 7000 (as shown in statistical forms 2) after transformation; Cigarette wrinkle obviously reduces.
Statistical form 2
As shown in statistical form 1 and statistical form 2, use of the present utility model be suitable for the cleaver disk of ultra-fine cigarette after, frangible pipe tobacco type cigarette, the cigarette end quality that pipe tobacco leaks outside significantly improves, the waste product that cigarette short causes obviously reduces, cigarette wrinkle obviously reduces, and cigarette list Zhi Kechong obtains effective control, and cigarette circularity has had certain improvement, the equipment fault caused because of ring cigarette obviously reduces, reduce labor intensity, enhance productivity, reduce the consumption of supplementary material.
The explanation of above example just understands core concept of the present utility model for helping; Meanwhile, for one of ordinary skill in the art, according to thought of the present utility model, all will change in specific embodiments and applications, in sum, this description should not be construed as restriction of the present utility model.
Claims (8)
1. one kind is suitable for the cleaver disk of ultra-fine cigarette, comprise card, the dish endoporus for installing chopper assembly is provided with in the middle part of card, it is characterized in that, described card part edge depression is formed separately fluted, described groove comprises dark groove and shallow grooves, dark groove and shallow grooves spaced, be evenly arranged in card edge, the degree of depth of described dark groove depression is greater than the degree of depth of shallow grooves depression, the inner circle arc that it is the center of circle that the madial wall of described groove is with card center, described cleaver disk two pieces is equipped with, the dark groove of two pieces cleaver disk aligns with dark groove, shallow grooves is alignd with shallow grooves, the centre position of described groove outer ledge is the position of cutting pipe tobacco.
2. be suitable for the cleaver disk of ultra-fine cigarette as claimed in claim 1, it is characterized in that, described dark groove is 3, and shallow grooves is 3.
3. be suitable for the cleaver disk of ultra-fine cigarette as claimed in claim 1, it is characterized in that, the degree of depth of described dark groove madial wall is 2.5mm, and thickness is 0.7mm, and width is 3.5mm; The degree of depth of shallow grooves madial wall is 2.0mm, and thickness is 0.7mm, and width is 3.5mm.
4. be suitable for the cleaver disk of ultra-fine cigarette as claimed in claim 1, it is characterized in that, the outside of described groove is arc, and length is 17mm.
5. be suitable for the cleaver disk of ultra-fine cigarette as claimed in claim 1, it is characterized in that, the every segment length of madial wall of described groove is 11.5mm.
6. be suitable for the cleaver disk of ultra-fine cigarette as claimed in claim 1, it is characterized in that, the mid point distance card center 60.45mm of the madial wall of described groove.
7. be suitable for the cleaver disk of ultra-fine cigarette as claimed in claim 1, it is characterized in that, described card diameter is 127.9mm, and thickness is 0.7mm.
8. be suitable for the cleaver disk of ultra-fine cigarette as claimed in claim 1, it is characterized in that, the diameter of described dish endoporus is 25mm.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520391209.5U CN204861136U (en) | 2015-06-08 | 2015-06-08 | Be suitable for chopper dish of superfine cigarette |
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| CN201520391209.5U CN204861136U (en) | 2015-06-08 | 2015-06-08 | Be suitable for chopper dish of superfine cigarette |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109918736A (en) * | 2019-02-02 | 2019-06-21 | 红云红河烟草(集团)有限责任公司 | Method and module for calculating groove depth of leveling disc of cigarette making machine |
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2015
- 2015-06-08 CN CN201520391209.5U patent/CN204861136U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109918736A (en) * | 2019-02-02 | 2019-06-21 | 红云红河烟草(集团)有限责任公司 | Method and module for calculating groove depth of leveling disc of cigarette making machine |
| CN109918736B (en) * | 2019-02-02 | 2022-11-11 | 红云红河烟草(集团)有限责任公司 | Method and module for calculating groove depth of leveling disc of cigarette making machine |
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