A kind of product high temperature test equipment
Technical field
The utility model belongs to product quality technical field of measurement and test, particularly relates to a kind of product high-temperature testing method, and product high temperature test equipment.
Background technology
High temperature test refers to that factory is after production is complete, is warming up to the condition of high temperature by product, measures its various data or performance has without exception.Such as, in communications industry, for ensureing microwave converter stable operation under high temperature (60-65 DEG C) state, Signal reception is unaffected, and product, after production is complete, can be warming up to the condition of high temperature by factory, and measuring its various data has without exception.
High temperature roaster is all adopted to carry out the temperature-rise period of product to be measured in current industry.Heat up complete after be transferred to p-wire and test, is completed rear receipts frame, is then cooled to normal temperature, and then circulation is to subsequent processing.
In prior art, product high temperature test Problems existing is as follows: high temperature roaster will reach assigned temperature need run about 3600 seconds, and product to be measured heats up the length that expends time in.High temperature roaster limited volume, the product quantity of each feeding baking box is limited, can only place 30 frames at most at every turn.For single head microwave frequency demultiplier, every frame 30, can only place 900pcs at most at every turn.In addition, after high-temperature heating, then product is carried to p-wire and carries out testing and also can waste man-hour.As comparatively large and urgent in produced quantity on order, then likely can not meet customer demand.
Summary of the invention
First object of the present utility model is to provide a kind of product high temperature test equipment.
The utility model needs to solve product high temperature test in prior art to be existed product to be measured and heats up to expend time in and product is carried to p-wire after the limited and high-temperature heating of product quantity that long, high temperature roaster limited volume causes sending into baking box at every turn and carries out the technical problem that test can waste man-hour.
A kind of product high temperature test equipment, it is characterized in that, comprising: continuous tunnel furnace, described continuous tunnel furnace comprises continuous tunnel furnace feeding mouth, conveyer and continuous tunnel furnace discharging opening; Product to be measured is delivered in continuous tunnel furnace by described conveyer; Product to be measured is heated to the assigned temperature of test in continuous tunnel furnace; Air cooling equipment, described air cooling equipment is used for cooling product.
The utility model product high temperature test as above equipment, further, described product to be measured is communication apparatus.
The utility model product high temperature test as above equipment, further, described communication apparatus is commercial satellite TV signal receiver.
The utility model product high temperature test as above equipment, further, described product to be measured is microwave converter.
The utility model product high temperature test as above equipment, further, the assigned temperature of described test is 60 ~ 65 DEG C.
The beneficial effects of the utility model are:
Conventional oven each run needs 3600s to assigned temperature, and this technical examples baking 2000pcs only needs 420s, can save heating time.The each maximum loading of conventional oven is 900pcs, and this technology utilizes continuous print conveyer product to be delivered to high temperature tunnel furnace, and product-free loads restricted number.Need to be transferred to p-wire after conventional oven baking, and this technology carries out properties of product test at high temp tunnel outlet of still, without the need to going to p-wire by product, saves transfer man-hour.Be cooled to normal temperature after conventional methods is completed can circulate to the next stop, and this technology is received frame and directly circulated to the next stop after having air-cooled district to be cooled to normal temperature, save cooling time.
Accompanying drawing explanation
Fig. 1 is prior art products high-temperature testing method schematic flow sheet;
Fig. 2 is the use schematic flow sheet of the product high temperature test equipment of a kind of embodiment of the utility model.
Embodiment
Hereinafter, the embodiment of product high temperature test equipment of the present utility model is described with reference to the accompanying drawings.
Fig. 1 is prior art products high-temperature testing method schematic flow sheet, adopts high temperature roaster to heat product to be measured, carries out temperature-rise period.The complete transferred product to be measured afterwards that heats up is tested to p-wire, is completed rear receipts frame, is cooled to normal temperature, then circulate to subsequent processing.1, due to the restriction of oven heat mode, the product heating-up time to be measured is long; 2 and due to baking box finite capacity, once put into the limited amount of product to be measured; 3, the product to be measured being heated to assigned temperature just can be tested after must shifting and transferring to p-wire, wastes man-hour; 4, be completed rear product be cooled to normal temperature waste man-hour.Even if the utility model is in order to solve the aforementioned problems in the prior.
The utility model embodiment provides a kind of product high temperature test equipment, and it comprises: continuous tunnel furnace, and described continuous tunnel furnace comprises continuous tunnel furnace feeding mouth, conveyer and continuous tunnel furnace discharging opening; Product to be measured is delivered in continuous tunnel furnace by described conveyer; Product to be measured is heated to the assigned temperature of test in continuous tunnel furnace; Air cooling equipment, described air cooling equipment is used for cooling product.
Air cooling equipment is made up of two air blasts and annular seal space, and the air outlet of described air blast is connected with described annular seal space respectively, and the two ends of annular seal space are respectively product import and products export.
In the product high temperature test equipment of the utility model above-described embodiment, described product to be measured is communication apparatus.Preferably, described communication apparatus is commercial satellite TV signal receiver.More preferably, described product to be measured is microwave converter.
In the product high temperature test equipment of the utility model above-described embodiment, the assigned temperature of described test is 60 ~ 65 DEG C.
Fig. 2 is the utility model the said goods high temperature side equipment use method flow schematic diagram, comprises the following steps:
Step 1, is positioned over continuous tunnel furnace feeding mouth by product to be measured;
Step 2, product to be measured is delivered in continuous tunnel furnace by the conveyer of continuous tunnel furnace, and product to be measured is heated to the assigned temperature of test in continuous tunnel furnace;
Step 3, tester carries out properties of product test at continuous tunnel furnace discharging opening.
The utility model above-described embodiment product high temperature side equipment has following advantage: conventional oven each run needs 3600s to assigned temperature, and this technical examples baking 2000pcs only needs 420s, can save heating time.The each maximum loading of conventional oven is 900pcs, and this technology utilizes continuous print conveyer product to be delivered to high temperature tunnel furnace, and product-free loads restricted number.Need to be transferred to p-wire after conventional oven baking, and this technology carries out properties of product test at high temp tunnel outlet of still, without the need to going to p-wire by product, saves transfer man-hour.In addition, the product be completed cools in air-cooled district, then receives frame personnel and receives frame.The embodiment of above-mentioned improvement has further advantage: being cooled to normal temperature after conventional methods is completed can circulate to the next stop, and this technology have air-cooled district be cooled to normal temperature receive frame directly circulate to the next stop, save cooling time.The half of routine techniques is only had during the whole flow process chief engineer of this method.
We with 2000pcs single head microwave frequency demultiplier high temperature test for example:
Conventional high temperature is tested: each 900pcs, each 3600 seconds; Need divide and toast for three times: twice 900pcs filled with product 3600s+ 200pcs product 3600s; Three connecting times, each 10s; Cooling time 3600s, manpower testing time 5s/pcs*2000pcs;
Altogether need cost 3600s*3+10*3+3600s+5*2000=28030s in man-hour.
This technology spends man-hour altogether: the air-cooled time 200s=10620s of baking time 420s+ testing time 5s/pcs*2000pcs+.
Each technical characteristic of above-mentioned disclosure is not limited to that disclosed with combination that is further feature, other combination that those skilled in the art also can carry out between each technical characteristic according to the object of invention, is as the criterion with the object realizing the utility model.