CN204858284U - High-voltage power distribution cabinets for new energy vehicles - Google Patents
High-voltage power distribution cabinets for new energy vehicles Download PDFInfo
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- CN204858284U CN204858284U CN201520429470.XU CN201520429470U CN204858284U CN 204858284 U CN204858284 U CN 204858284U CN 201520429470 U CN201520429470 U CN 201520429470U CN 204858284 U CN204858284 U CN 204858284U
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Abstract
Description
技术领域technical field
本实用新型涉及配电柜技术领域,尤其涉及一种用于新能源汽车的高压配电柜。The utility model relates to the technical field of power distribution cabinets, in particular to a high-voltage power distribution cabinet for new energy vehicles.
背景技术Background technique
现有配电柜通常采用多面进出线设计,如图1所示,且进出线接口采用格兰头,需要拆开柜体才能进行连线操作,从而导致装配效率低,不便于维护;另外,现有配电柜内部的元器件采用平面布局,且采用多面进出线的设计,从而使得配电柜的体积庞大,会占用更多的整车布置空间。因此,现有配电柜存在占用空间大、装配效率低等缺陷。Existing power distribution cabinets usually adopt the design of multi-faceted incoming and outgoing lines, as shown in Figure 1, and the incoming and outgoing line interfaces use glands, and the cabinet needs to be disassembled to perform wiring operations, resulting in low assembly efficiency and inconvenient maintenance; in addition, The components inside the existing power distribution cabinet adopt a planar layout, and the design of multi-faceted incoming and outgoing lines is adopted, so that the volume of the power distribution cabinet is huge and will occupy more layout space of the whole vehicle. Therefore, the existing power distribution cabinet has defects such as large space occupation and low assembly efficiency.
实用新型内容Utility model content
本实用新型的目的在于提供一种用于新能源汽车的高压配电柜,用以解决现有技术中的配电柜占用空间大、装配效率低的问题。The purpose of the utility model is to provide a high-voltage power distribution cabinet for new energy vehicles to solve the problems of large space occupation and low assembly efficiency of the power distribution cabinet in the prior art.
本实用新型提供了一种用于新能源汽车的高压配电柜,包括:柜体1、进出线面板2、电流保护模块3、高压互锁模块4、PCB板5、绝缘检测仪6、预充电模块7和电路保护模块8,其中,进出线面板2设置在柜体1的一个侧面上,PCB板5竖向设置在柜体1的另一个内侧面上,绝缘检测仪6设置在柜体1的第三个内侧面上,并与PCB板5电连接,电流保护模块3、高压互锁模块4、预充电模块7和电路保护模块8设置在柜体1内,并分别与PCB板5电连接。The utility model provides a high-voltage power distribution cabinet for new energy vehicles, including: a cabinet body 1, an incoming and outgoing line panel 2, a current protection module 3, a high-voltage interlocking module 4, a PCB board 5, an insulation detector 6, a The charging module 7 and the circuit protection module 8, wherein the incoming and outgoing line panel 2 is arranged on one side of the cabinet 1, the PCB board 5 is vertically arranged on the other inner side of the cabinet 1, and the insulation detector 6 is arranged on the cabinet 1, and is electrically connected to the PCB board 5, the current protection module 3, the high-voltage interlock module 4, the pre-charging module 7 and the circuit protection module 8 are arranged in the cabinet body 1, and are respectively connected to the PCB board 5 electrical connection.
进一步的,电流保护模块3采用熔断器实现。Further, the current protection module 3 is realized by a fuse.
进一步的,高压互锁模块4采用继电器实现。Further, the high voltage interlock module 4 is realized by a relay.
进一步的,电路保护模块8采用接触器实现。Further, the circuit protection module 8 is realized by using a contactor.
进一步的,进出线面板2包括普通充电单元201、快速充电单元202、电控单元203和总电接入单元204,普通充电单元201、快速充电单元202、电控单元203和总电接入单元204依次设置在柜体1的一个侧面上。Further, the incoming and outgoing line panel 2 includes an ordinary charging unit 201, a fast charging unit 202, an electric control unit 203 and a total electric access unit 204, and the ordinary charging unit 201, the fast charging unit 202, the electric control unit 203 and the total electric access unit 204 are sequentially arranged on one side of the cabinet body 1 .
进一步的,普通充电单元201、快速充电单元202、电控单元203和总电接入单元204均采用插件实现。Further, the common charging unit 201, the fast charging unit 202, the electric control unit 203 and the total electric access unit 204 are all realized by plug-ins.
采用上述本实用新型技术方案的有益效果是:在本实用新型实施例中,外部接线口通过高压配电柜柜体的一个侧面上的进出线面板实现,从而使得该高压配电柜在整车上节约了布线空间,并且可以通过立体合理布局元器件,从而也节约了高压配电柜内部的布线空间,进而降低了高压配电柜的体积和重量。The beneficial effect of adopting the above-mentioned technical solution of the utility model is: in the embodiment of the utility model, the external connection port is realized through the incoming and outgoing line panel on one side of the cabinet body of the high-voltage power distribution cabinet, so that the high-voltage power distribution cabinet can be used in the whole vehicle On the one hand, the wiring space is saved, and the components can be arranged rationally in three dimensions, which also saves the wiring space inside the high-voltage power distribution cabinet, thereby reducing the volume and weight of the high-voltage power distribution cabinet.
附图说明Description of drawings
图1为背景技术中现有配电柜的结构示意图;Fig. 1 is a schematic structural diagram of an existing power distribution cabinet in the background technology;
图2为本实用新型实施例提供的用于新能源汽车的高压配电柜的结构示意图;Fig. 2 is a schematic structural diagram of a high-voltage power distribution cabinet for new energy vehicles provided by an embodiment of the utility model;
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of parts represented by each label is as follows:
1、柜体,2、进出线面板,3、电流保护模块,4、高压互锁模块,5、PCB板,6、绝缘检测仪,7、预充电模块,8、电路保护模块,9、绕线电阻,201、普通充电单元,202、快速充电单元,203、电控单元,204、总电接入单元。1. Cabinet body, 2. Inlet and outlet panel, 3. Current protection module, 4. High voltage interlock module, 5. PCB board, 6. Insulation detector, 7. Pre-charging module, 8. Circuit protection module, 9. Winding Line resistance, 201, ordinary charging unit, 202, fast charging unit, 203, electronic control unit, 204, total power access unit.
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。In order to make the purpose, technical solutions and advantages of the embodiments of the utility model more clear, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the utility model. Obviously, the described The embodiments are some embodiments of the present utility model, but not all embodiments.
本实用新型实施例提供了一种用于新能源汽车的高压配电柜,图2为本实用新型实施例提供的用于新能源汽车的高压配电柜的结构示意图,如图2所示,该高压配电柜可以包括:柜体1、进出线面板2、电流保护模块3、高压互锁模块4、PCB板5、绝缘检测仪6、预充电模块7和电路保护模块8,其中,进出线面板2设置在柜体1的一个侧面上,PCB板5翻转90度竖向设置在柜体1的另一个内侧面上,绝缘检测仪6设置在柜体1的第三个内侧面上,并与PCB板5电连接,其绝缘检测仪6主要用于漏电检测,可以对配电柜的电源系统母线及支路的绝缘状态进行在线实时的检测与管理。电流保护模块3、高压互锁模块4、预充电模块7和电路保护模块8设置在柜体1内的底板上,并分别与PCB板5电连接。在本实施例中,该高压配电柜还可以包括绕线电阻9,该绕线电阻9与PCB板5电连接,并设置在柜体1的与PCB板5相同的一个侧面上,其主要用作分压器的作用。The embodiment of the utility model provides a high-voltage power distribution cabinet for new energy vehicles, and Fig. 2 is a schematic structural diagram of the high-voltage power distribution cabinet for new energy vehicles provided by the embodiment of the utility model, as shown in Fig. 2 , The high-voltage power distribution cabinet may include: a cabinet body 1, an incoming and outgoing line panel 2, a current protection module 3, a high-voltage interlocking module 4, a PCB board 5, an insulation detector 6, a pre-charging module 7, and a circuit protection module 8. The cable panel 2 is arranged on one side of the cabinet 1, the PCB board 5 is turned over 90 degrees and vertically arranged on the other inner side of the cabinet 1, and the insulation detector 6 is arranged on the third inner side of the cabinet 1, It is also electrically connected to the PCB board 5, and its insulation detector 6 is mainly used for leakage detection, which can perform online real-time detection and management of the insulation status of the power system busbar and branch circuits of the power distribution cabinet. The current protection module 3 , the high voltage interlock module 4 , the pre-charging module 7 and the circuit protection module 8 are arranged on the bottom plate in the cabinet 1 and electrically connected to the PCB board 5 respectively. In this embodiment, the high-voltage power distribution cabinet can also include a wire-wound resistor 9, which is electrically connected to the PCB board 5, and is arranged on the same side of the cabinet body 1 as the PCB board 5, and its main Used as a voltage divider.
在本实用新型实施例中,高压配电柜主要应用于新能源汽车,该高压配电柜的外部接线口通过高压配电柜柜体的一个侧面上的进出线面板实现,从而使得该高压配电柜在整车上节约了布线空间,并且通过立体合理布局元器件,从而也节约了高压配电柜内部的布线空间,进而降低了高压配电柜的体积和重量。In the embodiment of the utility model, the high-voltage power distribution cabinet is mainly used in new energy vehicles. The external wiring port of the high-voltage power distribution The electrical cabinet saves the wiring space on the vehicle, and through the three-dimensional and reasonable layout of components, it also saves the wiring space inside the high-voltage power distribution cabinet, thereby reducing the volume and weight of the high-voltage power distribution cabinet.
在本实用新型上述实施例中,该电流保护模块3可以采用熔断器实现,且熔断器可以有多个,主要用于电路的过流保护,当电流超过规定值时,熔断器可以以其本身产生的热量使熔体熔断,从而断开电路。该电路保护模块8可以采用接触器或继电器实现,且接触器或继电器可以有多个,主要用于过压保护,通过小电流来控制大电流负载,可以实现远距离控制,同时可以自锁互锁,防止误操作造成事故。该高压互锁模块4可以采用继电器或接触器实现,在电路中起着自动调节、安全保护、转换电路等作用。In the above-mentioned embodiments of the present invention, the current protection module 3 can be realized by a fuse, and there can be multiple fuses, which are mainly used for the overcurrent protection of the circuit. When the current exceeds a specified value, the fuse can use itself The heat generated causes the fuse to blow, thereby opening the circuit. The circuit protection module 8 can be realized by using a contactor or a relay, and there can be multiple contactors or relays, mainly used for overvoltage protection, and controlling a large current load through a small current, which can realize long-distance control, and can be self-locking and interlocking at the same time Lock to prevent accidents caused by misuse. The high-voltage interlock module 4 can be realized by a relay or a contactor, and plays the roles of automatic adjustment, safety protection, conversion circuit, etc. in the circuit.
在上述实施例中,进出线面板2可以包括普通充电单元201、快速充电单元202、电控单元203和总电接入单元204,其中,普通充电单元201、快速充电单元202、电控单元203和总电接入单元204依次设置在柜体1的一个侧面上。在本实施例中,普通充电单元201、快速充电单元202、电控单元203和总电接入单元204均采用插件实现,具体可以采用菲尼克斯插件来实现,因此,不需要拆开柜体就可以快速与外部电路连线,从而提高了装配及维护效率。In the above-mentioned embodiment, the incoming and outgoing line panel 2 may include a common charging unit 201, a fast charging unit 202, an electric control unit 203 and a total electric access unit 204, wherein the normal charging unit 201, the fast charging unit 202, the electric control unit 203 and the total electrical access unit 204 are sequentially arranged on one side of the cabinet body 1 . In this embodiment, the ordinary charging unit 201, the fast charging unit 202, the electric control unit 203, and the total power access unit 204 are all realized by using plug-ins, specifically by using Phoenix plug-ins. Therefore, it is not necessary to disassemble the cabinet to Quickly connect with external circuits, thus improving the efficiency of assembly and maintenance.
本实用新型提供的高压配电柜集成了各配电系统的预充电功能、LOSSwitch功能、高压互锁、漏电检测、过压过流保护、防水防尘等功能模块,扩展了快速充电连接功能,将整车高压配电及电驱动系统预充电功能集成一体,提高了整车的集成度,采用立体布局更加合理化,且便于安装与维护,减少了整车重量,降低了车辆成本,同时提高了整车的行驶安全及维护安全等级,保证了系统的可靠性及稳定性。The high-voltage power distribution cabinet provided by the utility model integrates the pre-charging function of each power distribution system, LOSSwitch function, high-voltage interlock, leakage detection, overvoltage and overcurrent protection, waterproof and dustproof and other functional modules, and expands the fast charging connection function. The integration of high-voltage power distribution and pre-charging functions of the electric drive system in the vehicle improves the integration of the vehicle, adopts a more rational three-dimensional layout, facilitates installation and maintenance, reduces the weight of the vehicle, reduces the cost of the vehicle, and improves the efficiency of the vehicle. The driving safety and maintenance safety level of the whole vehicle ensure the reliability and stability of the system.
最后应说明的是:以上各实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述各实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present utility model, and are not intended to limit it; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand : It can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements to some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions depart from the embodiments of the present utility model Scope of technical solutions.
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| CN201520429470.XU CN204858284U (en) | 2015-06-19 | 2015-06-19 | High-voltage power distribution cabinets for new energy vehicles |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107599864A (en) * | 2017-09-14 | 2018-01-19 | 北京普莱德新能源电池科技有限公司 | Power distribution equipment and movable charging equipment |
| US12484162B2 (en) | 2023-12-22 | 2025-11-25 | Sumitomo Wiring Systems, Ltd. | Electric distribution box with carrier |
-
2015
- 2015-06-19 CN CN201520429470.XU patent/CN204858284U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107599864A (en) * | 2017-09-14 | 2018-01-19 | 北京普莱德新能源电池科技有限公司 | Power distribution equipment and movable charging equipment |
| US12484162B2 (en) | 2023-12-22 | 2025-11-25 | Sumitomo Wiring Systems, Ltd. | Electric distribution box with carrier |
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