CN204852230U - There is combined spur gear of metallic interlayer multi -disc - Google Patents

Abstract

The utility model provides a there is combined spur gear of metallic interlayer multi -disc, technology is complicated during for solution prior art processing gear, process time is long, the processing degree of difficulty is big, technical defect such as processing cost height, the utility model provides a gear, especially, relate to be formed by stacking and the gear fill the clearance with the metal level of thin slice 14 gear -type part of taking the tooth that quenches the multi -disc, web gear shape part is the gear -type's that quenches the foil who takes the tooth, multi -disc web gear shape part superposes into the gear mass each other, with spot welding fixed connection between each web gear shape part, there is the metal level on between the thin sheet part and the surface of gear mass, reach the low cost, make the technological mesh of high physical properties gear fast.

Description

One has the combined straight toothed spur gear of metal sandwich multi-disc

Technical field

The utility model relates to one the combined straight toothed spur gear of metal sandwich multi-disc, particularly relates to that a kind of toothed thin slice 1/4 gear shape part quenched by multi-disc is formed by stacking and fills the combined straight toothed spur gear of gap multi-disc with metal layer.

Background technique

Gear refers to, and wheel rim has tooth can engage the mechanical component transmitting motion and power continuously, the initial gear transmission of China was brought into use from the period of Three Kingdoms, started there is gear-driven record at B.C. 300 years abroad, therefore, gear transmission at mechanical field from ancient times with regard to extensive use.

Common gear can be divided into cross section to be circular gear, the non-circular special shape gear of tooth bar and cross section from outward appearance.

Conventional gear working method is generally divided into form copying and generating cutting, such as: gear hobbing machine gear hobbing process, milling machine Gear Milling, slotting machine Gear Shaping, cold forging machine forge the methods such as tooth processing, the processing of gear generator gear-shaping, the processing of accurate casting tooth, the processing of gear grinding machine roll flute, the processing of die casting machine casting tooth, gear shaving machine processing.

Such as: produce common straight toothed spur gear for form copyings such as gear hobbing machine gear hobbing process, milling machine Gear Milling, slotting machine Gear Shaping, the processing of gear generator gear-shaping, the processing of gear grinding machine roll flute, gear shaving machine processing, processing technology must have: → tempering that blanking → material forges (eliminate material fracture and pore) (reduce and cut difficulty) → outer garden profile and interior garden profile cut → line → calibration profiling Gear shape process → keyway processing → quenching → flank of tooth honing fine finishing → inspection → warehouse-in is carried out to each tooth.

Such as: forge the common straight toothed spur gear of tooth processing for cold forging machine, processing technology must have: (technique is loaded down with trivial details, slightly to forge Mould Machining.) → heating materials → forge processing → gear surface roughing → heat treatment → gear surface fine finishing → inspection → warehouse-in; Each mould can only produce the gear of a model.

Such as: for the common straight toothed spur gear of lost wax casting method precision casting tooth processing, processing technology must have: (technique is loaded down with trivial details, slightly for the processing of metal wax-pattern.) → wax-pattern is shaped, and (technique is loaded down with trivial details, slightly.) → sand mo(u)ld shaping → sand mo(u)ld dewaxing → metal melt → cast → the demoulding → sand removal → gear surface fine finishing → inspection → warehouse-in; Cast gear is generally not suitable for heat treatment process, and therefore, the strength of gear of production is little, generally can not heat treatment further, and each mould can only produce the gear of a model.

Such as: the common straight toothed spur gear of metallic dust die casting machine casting tooth processing is example, and processing technology must have: (technique is loaded down with trivial details, slightly for Mould Machining.) → metallic dust die casting machine casting tooth → gear surface fine finishing → inspection → warehouse-in; Cast gear is generally not suitable for heat treatment process, and therefore, the strength of gear of production is little, generally can not heat treatment further, and each mould can only produce the gear of a model.

In order to ensure physical accuracy and the mechanical strength of gear, no matter adopt above arbitrary processing method, all have that actual processing technology complexity, long processing time, difficulty of processing are large, processing cost high-technology defect, these technological deficiencies are more outstanding when production large gear.

Summary of the invention

The technical problem that the utility model solves is: complex process during in order to solve prior art processing straight toothed spur gear, long processing time, difficulty of processing are large, processing cost high-technology defect, a kind of straight toothed spur gear is provided, particularly relate to that a kind of toothed thin slice 1/4 gear shape part quenched by multi-disc is formed by stacking and fill the combined straight toothed spur gear of gap multi-disc with metal layer, reaching low cost, manufacturing the technical purpose of high physical property straight toothed spur gear fast.

The technological scheme of the utility model technical solution problem is:

In order to reach technical purpose of the present utility model, the one that the utility model provides has the combined straight toothed spur gear of metal sandwich multi-disc, comprise multi-disc combination straight toothed spur gear body, it is characterized in that: multi-disc combination straight toothed spur gear body is formed by stacking mutually by multi-disc sheet parts;

Described sheet parts is the toothed sheet parts of quenching;

Described sheet parts comprises thin slice 1/4 circular pieces, lower thin slice 1/4 circular pieces, right thin slice 1/4 circular pieces, left thin slice 1/4 circular pieces, upper left thin slice 1/4 circular pieces, upper right thin slice 1/4 circular pieces, bottom left thin slice 1/4 circular pieces, bottom right thin slice 1/4 circular pieces;

Described upper thin slice 1/4 circular pieces, lower thin slice 1/4 circular pieces, right thin slice 1/4 circular pieces, left thin slice 1/4 circular pieces, upper left thin slice 1/4 circular pieces, upper right thin slice 1/4 circular pieces, bottom left thin slice 1/4 circular pieces, bottom right thin slice 1/4 circular pieces, at least respectively have two welding positions;

Upper thin slice 1/4 circular pieces, lower thin slice 1/4 circular pieces, right thin slice 1/4 circular pieces, left thin slice 1/4 circular pieces are spliced into a kind of sheet parts of circle mutually, there is a hole at the center of the sheet parts formed, there is a square groove at the edge in hole, and square groove is the shape in 1/2 flat key cross section;

Upper left thin slice 1/4 circular pieces, upper right thin slice 1/4 circular pieces, bottom left thin slice 1/4 circular pieces, bottom right thin slice 1/4 circular pieces are spliced into another kind of circular sheet parts mutually, there is a hole at the center of the sheet parts formed, there is a square groove at the edge in hole, and square groove is the shape in 1/2 flat key cross section;

Two kinds of circular sheet parts alternately superpositions, multi-disc sheet parts is superimposed to design thickness mutually;

Described multi-disc sheet parts superposition, forms multi-disc combination straight toothed spur gear body, connects, soldering point at least two between multi-disc sheet parts with spot welding;

Hole after the superposition of multi-disc sheet parts is overlapped into axis hole;

Square groove after the superposition of multi-disc sheet parts is overlapped into keyway;

There is metal layer between each sheet parts of multi-disc combination straight toothed spur gear body and the surface of multi-disc combination straight toothed spur gear body;

Metal layer is selected from following any one: lead layer, tin layers, layers of copper, aluminium lamination.

Compare with current straight toothed spur gear, the Advantageous Effects that the utility model patent obtains is: by first being quenched by web gear shape part, then overall immersion metallic solution after formative gear, the single individuality of part is little, be convenient to quenching technical, be convenient to produce heavy parts, compared with prior art overall gear quenching technical, reduce the volume of hardening furnace, especially the large gear that thickness is large, during prior art quenching, warm-up time is very long just can make whole gear heat to the temperature required for quenching, therefore, web gear shape part carries out the technique of quenching, shorten warm-up time, be convenient to control of product quality, reduce the difficulty of quenching technical, between sheet parts and the surface of gear mass is all flexible metallic material, after stressed extruding, flexible metal can be extruded from the flank of tooth or simply remove, be convenient to control product design precision, do not affect tooth face hardness and flank of tooth physical parameter, add and adopt vacuum processing technology man-hour, vacuum state can discharge the gas in metallic solution, rapid pressure and fast decompression process hocket, metallic solution produces motion in gear mass, in accelerating gear body, air is discharged, make in gear mass finer and close, improve gear mass mechanical property, the utility model patent simplified processing process, shorten process time, reduce difficulty of processing, reach low cost, the technical purpose of the high physical property gear of quick manufacture, complex process when solving prior art machining gears, long processing time, difficulty of processing is large, processing cost high-technology defect, and produce the more outstanding above-mentioned technological deficiency of large gear, practicability is large.

Accompanying drawing explanation

Below in conjunction with drawings and Examples, the utility model is described in further detail.

Fig. 1: be the utility model schematic diagram.

Fig. 2: be the utility model thin slice 1/4 circular pieces schematic diagram.

Fig. 3: be the utility model thin slice 1/4 circular pieces arranging method schematic diagram.

Fig. 4: be that the utility model thin slice 1/4 circular pieces stacks schematic diagram.

In figure: 1-7. upper thin slice 1/4 circular pieces, thin slice 1/4 circular pieces under 1-8., 1-9. right thin slice 1/4 circular pieces, 1-10. left thin slice 1/4 circular pieces, 1-11. upper left thin slice 1/4 circular pieces, 1-12. upper right thin slice 1/4 circular pieces, 1-13. bottom left thin slice 1/4 circular pieces, 1-14. bottom right thin slice 1/4 circular pieces, 2. attachment hole, 4. soldering point, 5. multi-disc combination straight toothed spur gear body.

Embodiment

Below in conjunction with specific embodiment, the utility model is described further, but the protection domain required by the utility model is not limited to the scope described by specific embodiment.

Example 1: as shown in Figures 1 to 4, disclosed in

One has the combined straight toothed spur gear of metal sandwich multi-disc, comprises multi-disc combination straight toothed spur gear body 5, it is characterized in that: multi-disc combination straight toothed spur gear body 5 is formed by stacking mutually by multi-disc sheet parts;

Described sheet parts is the toothed sheet parts of quenching;

Described sheet parts comprises thin slice 1/4 circular pieces 1-7, lower thin slice 1/4 circular pieces 1-8, right thin slice 1/4 circular pieces 1-9, left thin slice 1/4 circular pieces 1-10, upper left thin slice 1/4 circular pieces 1-11, upper right thin slice 1/4 circular pieces 1-12, bottom left thin slice 1/4 circular pieces 1-13, bottom right thin slice 1/4 circular pieces 1-14;

Described upper thin slice 1/4 circular pieces 1-7, lower thin slice 1/4 circular pieces 1-8, right thin slice 1/4 circular pieces 1-9, left thin slice 1/4 circular pieces 1-10, upper left thin slice 1/4 circular pieces 1-11, upper right thin slice 1/4 circular pieces 1-12, bottom left thin slice 1/4 circular pieces 1-13, bottom right thin slice 1/4 circular pieces 1-14, at least respectively have two welding positions 2;

Upper thin slice 1/4 circular pieces 1-7, lower thin slice 1/4 circular pieces 1-8, right thin slice 1/4 circular pieces 1-9, left thin slice 1/4 circular pieces 1-10 are spliced into a kind of sheet parts of circle mutually, there is a hole at the center of the sheet parts formed, there is a square groove at the edge in hole, and square groove is the shape in 1/2 flat key cross section;

Upper left thin slice 1/4 circular pieces 1-11, upper right thin slice 1/4 circular pieces 1-12, bottom left thin slice 1/4 circular pieces 1-13, bottom right thin slice 1/4 circular pieces 1-14 are spliced into another kind of circular sheet parts mutually, there is a hole at the center of the sheet parts formed, there is a square groove at the edge in hole, and square groove is the shape in 1/2 flat key cross section;

Two kinds of circular sheet parts alternately superpositions, multi-disc sheet parts is superimposed to design thickness mutually;

Described multi-disc sheet parts superposition, forms multi-disc combination straight toothed spur gear body 5, connects, soldering point 4 at least two between multi-disc sheet parts with spot welding;

Hole after the superposition of multi-disc sheet parts is overlapped into axis hole;

Square groove after the superposition of multi-disc sheet parts is overlapped into keyway;

There is metal layer between each sheet parts of multi-disc combination straight toothed spur gear the body 5 and surface of multi-disc combination straight toothed spur gear body 5;

Metal layer is selected from following any one: lead layer, tin layers, layers of copper, aluminium lamination.

The process step of gear is as follows:

Step 1): sheet metal is machined into toothed upper thin slice 1/4 circular pieces 1-7, lower thin slice 1/4 circular pieces 1-8, right thin slice 1/4 circular pieces 1-9, left thin slice 1/4 circular pieces 1-10, upper left thin slice 1/4 circular pieces 1-11, upper right thin slice 1/4 circular pieces 1-12, bottom left thin slice 1/4 circular pieces 1-13, bottom right thin slice 1/4 circular pieces 1-14;

Step 2): Quenching Treatment is carried out to the part after shaping;

Step 3): then by upper thin slice 1/4 circular pieces 1-7, lower thin slice 1/4 circular pieces 1-8, right thin slice 1/4 circular pieces 1-9, left thin slice 1/4 circular pieces 1-10 is spliced into a kind of sheet parts of circle mutually, upper left thin slice 1/4 circular pieces 1-11, upper right thin slice 1/4 circular pieces 1-12, bottom left thin slice 1/4 circular pieces 1-13, bottom right thin slice 1/4 circular pieces 1-14 is spliced into another kind of circular sheet parts mutually, two kinds of thin rounded flakes part alternately superpositions, multi-disc thin rounded flakes part enters the mutual stacking splicing of mould of straight toothed spur gear shape, by the bottom being placed on mould of wherein a kind of circle, formation orlop circle, then place another kind of circular in orlop circle upper, then by orlop circle and connect with spot welding between last layer circle, then put another kind of circular again in above-mentioned last layer circle upper, connecting with spot welding with between the circle of relative lower one deck again by the circle of the superiors, two kinds of circular cyclic process reach straight toothed spur gear design thickness, form multi-disc combination straight toothed spur gear body 5,

Step 4): the inspection of semifinished product is carried out to described multi-disc combination straight toothed spur gear body 5, qualified multi-disc combination straight toothed spur gear body 5 enters next step, again check after defective multi-disc combination straight toothed spur gear body 5 enters the mould squeezing shaping of straight toothed spur gear shape, after qualified, enter next step;

Step 5): then by the surperficial prefluxing of above-mentioned multi-disc combination straight toothed spur gear body 5;

Step 6): the multi-disc combination straight toothed spur gear body 5 then surface being coated with fluxing agent immerses metallic solution, and metallic solution is: plumbous liquid, tin liquor, copper liquid, copper alloy liquid, terne metal liquid or other soft aluminium alloys;

Step 7): then multi-disc is combined straight toothed spur gear body 5 and take out from metallic solution, carry out process for cooling;

Step 8): then carry out Checking of finished products by above-mentioned through cooled straight toothed spur gear, qualified finished product straight toothed spur gear warehouse-in, defective straight toothed spur gear is checked after carrying out the process of gear outer contour surface again, the finished product straight toothed spur gear warehouse-in after qualified.

Add man-hour above-mentioned, in vacuum box, completing multi-disc combination straight toothed spur gear body 5, to immerse the effect of metallic solution technique better;

In vacuum box, multi-disc combination straight toothed spur gear body 5 immerses metallic solution technique, close vacuum pump, open suction valve fast, make air inlet fast in vacuum box, by the time when vacuum box internal pressure and normal-pressure balance, cut out suction valve reopens vacuum pump and carries out negative-pressure ward, above-mentioned rapid pressure and fast decompression process hocket once, metallic solution produces motion in multi-disc combination straight toothed spur gear body 5, accelerate air in multi-disc combination straight toothed spur gear body 5 to discharge, multi-disc is combined in straight toothed spur gear body 5 finer and close, improve the mechanical property of straight toothed spur gear.

Below by reference to the accompanying drawings mode of execution of the present utility model is explained in detail; but the utility model is not limited thereto; in the ken that person of ordinary skill in the field possesses; can also make a variety of changes under the prerequisite not departing from the utility model aim; person of ordinary skill in the field is from above-mentioned design; without performing creative labour, done all conversion, all drop within protection domain of the present utility model.

Claims (1)

1. there is the combined straight toothed spur gear of metal sandwich multi-disc, comprise multi-disc combination straight toothed spur gear body (5), it is characterized in that: multi-disc combination straight toothed spur gear body (5) is formed by stacking mutually by multi-disc sheet parts;

Described sheet parts is the toothed sheet parts of quenching;

Described sheet parts comprises thin slice 1/4 circular pieces (1-7), lower thin slice 1/4 circular pieces (1-8), right thin slice 1/4 circular pieces (1-9), left thin slice 1/4 circular pieces (1-10), upper left thin slice 1/4 circular pieces (1-11), upper right thin slice 1/4 circular pieces (1-12), bottom left thin slice 1/4 circular pieces (1-13), bottom right thin slice 1/4 circular pieces (1-14);

Described upper thin slice 1/4 circular pieces (1-7), lower thin slice 1/4 circular pieces (1-8), right thin slice 1/4 circular pieces (1-9), left thin slice 1/4 circular pieces (1-10), upper left thin slice 1/4 circular pieces (1-11), upper right thin slice 1/4 circular pieces (1-12), bottom left thin slice 1/4 circular pieces (1-13), bottom right thin slice 1/4 circular pieces (1-14), at least respectively have two welding positions (2);

Upper thin slice 1/4 circular pieces (1-7), lower thin slice 1/4 circular pieces (1-8), right thin slice 1/4 circular pieces (1-9), left thin slice 1/4 circular pieces (1-10) are spliced into a kind of sheet parts of circle mutually, there is a hole at the center of the sheet parts formed, there is a square groove at the edge in hole, and square groove is the shape in 1/2 flat key cross section;

Upper left thin slice 1/4 circular pieces (1-11), upper right thin slice 1/4 circular pieces (1-12), bottom left thin slice 1/4 circular pieces (1-13), bottom right thin slice 1/4 circular pieces (1-14) are spliced into another kind of circular sheet parts mutually, there is a hole at the center of the sheet parts formed, there is a square groove at the edge in hole, and square groove is the shape in 1/2 flat key cross section;

Two kinds of circular sheet parts alternately superpositions, multi-disc sheet parts is superimposed to design thickness mutually;

Described multi-disc sheet parts superposition, forms multi-disc combination straight toothed spur gear body (5), connects, soldering point (4) at least two between multi-disc sheet parts with spot welding;

Hole after the superposition of multi-disc sheet parts is overlapped into axis hole;

Square groove after the superposition of multi-disc sheet parts is overlapped into keyway;

There is metal layer between each sheet parts of multi-disc combination straight toothed spur gear body (5) and the surface of multi-disc combination straight toothed spur gear body (5);

Metal layer is selected from following any one: lead layer, tin layers, layers of copper, aluminium lamination.