CN204851684U - Super long -range fog dust fall air purification equipment of penetrating with pressure boost function - Google Patents
Super long -range fog dust fall air purification equipment of penetrating with pressure boost function Download PDFInfo
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- CN204851684U CN204851684U CN201520294141.9U CN201520294141U CN204851684U CN 204851684 U CN204851684 U CN 204851684U CN 201520294141 U CN201520294141 U CN 201520294141U CN 204851684 U CN204851684 U CN 204851684U
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Abstract
Description
技术领域 technical field
本实用新型公开一种带有增压功能的超远程射雾降尘空气净化设备。 The utility model discloses an ultra-long-distance fog-shooting and dust-reducing air purification device with a supercharging function.
背景技术 Background technique
传动部分和叶轮为送风机中的核心部件,常见的叶轮片为直板型和圆弧型,它们通常被运用于转速为3000/秒以下的低转速的风力增压机中,难以满足大功率送风机中转速在4000/秒以上的高转速增压要求,直板型和圆弧型叶片在高转速中易发生断裂现象,难以支撑高转速的要求。 The transmission part and the impeller are the core components of the blower. The common impeller blades are straight and arc-shaped. They are usually used in low-speed wind boosters with a speed of less than 3000/s, which is difficult to meet the needs of high-power blowers. High-speed supercharging requirements with a speed of more than 4000/s, straight and arc-shaped blades are prone to breakage at high speeds, and it is difficult to support high-speed requirements.
在动力方面,多采用电机直接带动叶轮轴,使叶轮旋转增压,但是电机由于转速较低,一般为1440r/min—2850r/min,电机提速必须使用变频器来实现,变频器比较昂贵,安装也不方便,且能耗相对高,不能满足高效增压,降低成本和节约能源的要求。 In terms of power, the motor is often used to directly drive the impeller shaft to make the impeller rotate and pressurize. However, due to the low speed of the motor, generally 1440r/min-2850r/min, the speed of the motor must be achieved by using a frequency converter. The frequency converter is relatively expensive and requires installation. It is also inconvenient, and the energy consumption is relatively high, which cannot meet the requirements of high-efficiency supercharging, cost reduction and energy saving.
发明内容 Contents of the invention
本实用新型针对上述技术问题,提供一种带有增压功能的超远程射雾降尘空气净化设备,包括传动部分和增压叶轮部分,传动部分和增压叶轮部分采用同轴安装连接,并由传动部分带动增压叶轮组旋转工作。 Aiming at the above technical problems, the utility model provides an ultra-long-distance fogging and dust-reducing air purification device with supercharging function, which includes a transmission part and a supercharging impeller part. The transmission part and the supercharging impeller part are connected by coaxial installation, and the The transmission part drives the booster impeller group to rotate.
本实用新型技术方案是:带有增压功能的超远程射雾降尘空气净化设备由风筒(6)旋流罩(7),其特征在于:传动部分与增压叶轮组共同安装在一根轴(4)上,所述传动部分采用液压马达(5)为动力的系统,轴(4)由液压马达(5)直接驱动,传动轴(4)同时带动增压叶轮组(1)和传动部分旋转,每套增压叶轮组由数个叶轮组成,传动部分与增压叶轮组安装在空气净化设备风筒(6)壳体内。 The technical scheme of the utility model is: the ultra-long-distance spraying and dust-reducing air purification equipment with supercharging function is composed of a fan cylinder (6) and a swirl cover (7), which is characterized in that: the transmission part and the supercharging impeller group are installed together on a On the shaft (4), the transmission part uses a hydraulic motor (5) as the power system, the shaft (4) is directly driven by the hydraulic motor (5), and the transmission shaft (4) simultaneously drives the booster impeller group (1) and the transmission Partial rotation, each set of supercharging impellers consists of several impellers, the transmission part and supercharging impellers are installed in the casing of the blower (6) of the air purification equipment.
所述每个叶轮由轮毂(2)和叶片(3)两部分构成,其中每块叶片(3)以一定角度依序安装在一个轮毂(2)外壁圆周上,构成一套增压叶轮组(1)。 Each impeller is composed of hub (2) and blades (3), wherein each blade (3) is sequentially installed on the outer wall circumference of a hub (2) at a certain angle to form a set of booster impellers ( 1).
所述增压叶轮组(1)可为单组或者多组。 The booster impeller set (1) can be a single set or multiple sets.
所述增压叶轮组(1)中的每块叶轮采用超强度复合合金经过锻打精加工一次成型,其中叶片扇风面(3a)设计呈边翼薄、中间厚且一定旋转弧度α的形状;84°≤α<90°,叶片扇风面(3a)正面弧度小于与叶片扇风面(3a)背面弧度,构成向内凹的状态。 Each impeller in the supercharged impeller group (1) is formed by forging and finishing with a super-strength composite alloy, and the fan surface (3a) of the blade is designed to have a shape with thin wings, thick middle and a certain rotation arc α ; 84°≤α<90°, the radian of the front side of the fan surface (3a) of the blade is smaller than that of the back side of the fan side (3a) of the blade, forming an inwardly concave state.
所述轮毂(2)由可拆分的左轮座(2a)与右轮座(2b)组合而成,每块叶片的叶柄(3b)卡扣在轮毂的端部卡块(2c)上,使得叶片(3)底部的叶球(3c)部份与卡块(2c)部位相互卡紧,待全部叶片(3)依序以一定角度安装于左轮座(2a)上后再合拢右轮座(2b),左轮座(2a)与右轮座(2b)用螺栓固定,固定后的轮毂(2)另一端再与轴(4)套接,轮毂(2)通过连接螺栓与轴(4)固定。 The hub (2) is composed of a detachable left hub (2a) and a right hub (2b), and the petiole (3b) of each blade is snapped onto the end block (2c) of the hub, so that The leaf ball (3c) at the bottom of the blade (3) and the clamping block (2c) are clamped tightly to each other. After all the blades (3) are installed on the left wheel base (2a) at a certain angle in sequence, close the right wheel base ( 2b), the left wheel seat (2a) and the right wheel seat (2b) are fixed with bolts, and the other end of the fixed wheel hub (2) is socketed with the shaft (4), and the wheel hub (2) is fixed with the shaft (4) through connecting bolts .
所述增压叶轮组(1)的各个叶轮的大小可以不同,根据各个叶轮大小的次序,将叶轮依序安装于轴(4)上。 The size of each impeller of the booster impeller set (1) can be different, and the impellers are sequentially installed on the shaft (4) according to the order of the sizes of each impeller.
本实用新型有益效果是:防止叶片在高速旋转时发生断裂现象,提高安全性,进气阻力小,能迅速增加增强风压、风量和风速三个因素,提高增压效率,降低能耗。 The beneficial effects of the utility model are: preventing the breakage of the blades during high-speed rotation, improving safety, reducing air intake resistance, rapidly increasing and enhancing the three factors of wind pressure, air volume and wind speed, improving supercharging efficiency, and reducing energy consumption.
附图说明 Description of drawings
图1为本实用新型安装有两组增压叶轮组的结构示意图。 Fig. 1 is a schematic structural view of the utility model with two sets of booster impellers installed.
图2为由轮毂(2)和叶片(3)两部分构成的单个叶轮结构示意图。 Fig. 2 is a schematic diagram of the structure of a single impeller consisting of a hub (2) and blades (3).
图3为单块叶片的主视图; Fig. 3 is the front view of single blade;
图4为图3所示单块叶片的俯视图; Fig. 4 is a top view of the single blade shown in Fig. 3;
图5为三块叶片安装在一个轮毂(2)上的局部结构示意图。 Fig. 5 is a partial structural schematic diagram of three blades installed on a hub (2).
图6为图5所示三块叶片安装在一个轮毂(2)上的轴向方向剖示图。 Fig. 6 is an axial sectional view of three blades shown in Fig. 5 installed on a hub (2).
图7为本实用新型安装只安装有一组增压叶轮组的结构示意图。 Fig. 7 is a structural schematic diagram of the utility model with only one set of booster impellers installed.
图8为本实用新型各参数测量表。 Fig. 8 is each parameter measuring table of the utility model.
图中标示:1—增压叶轮组,2—轮毂,2a—左轮座,2b—右轮座,2c—卡块,3—叶片,3a—叶片扇风面,3b—叶柄,3c—叶球,4—轴,5—液压马达,6—风筒,7-—螺栓,8—喷头。 Marked in the figure: 1—supercharged impeller group, 2—hub, 2a—left wheel seat, 2b—right wheel seat, 2c—block, 3—blade, 3a—fan surface of blade, 3b—petiole, 3c—blade ball , 4—axis, 5—hydraulic motor, 6—air cylinder, 7—bolt, 8—nozzle.
具体实施方式 Detailed ways
结合附图对本实用新型的具体实施方式进行说明: The specific embodiment of the present utility model is described in conjunction with accompanying drawing:
如附图1,本增压部件的传动部分安装于风筒内部的轴4上,并采用液压马达为动力系统,液压马达5与增压叶轮组1采用同轴4安装方式。 As shown in accompanying drawing 1, the transmission part of the supercharging component is installed on the shaft 4 inside the air duct, and a hydraulic motor is used as the power system, and the hydraulic motor 5 and the supercharging impeller group 1 adopt the coaxial 4 installation method.
如附图2,所述叶轮采用超强度的复合合金经过锻打精加工成型,叶片扇风面3a设计成边翼薄中间厚的一定旋转弧度α;α设计来86°,叶片扇风面3a正面弧度大于背面弧度。 As shown in Figure 2, the impeller is made of a super-strength composite alloy after forging and finishing. The fan surface 3a of the blade is designed to have a certain rotation arc α with thin wings and a thick middle; α is designed to be 86°, and the fan surface 3a of the blade The front radian is larger than the back radian.
如附图3、附图5,所述的轮毂由分为可拆左分轮座2a和右分轮座2b构成,若干个叶片3的叶柄2c以一定角度依序卡扣在左轮座2a的卡块2c上,使得叶轮底部的叶球3c正好也被卡块2c卡扣固定,把所有待装叶片3依序以一定角度安装于轮毂2a上后,再将左轮座2a与右轮做2b用螺栓固接。 As shown in accompanying drawing 3 and accompanying drawing 5, the described hub is composed of a detachable left sub-wheel base 2a and a right sub-wheel base 2b, and the petioles 2c of several blades 3 are snapped on the left wheel base 2a in sequence at a certain angle. On the clamping block 2c, the leaf ball 3c at the bottom of the impeller is just fixed by the clamping block 2c. After installing all the blades 3 to be installed on the hub 2a at a certain angle in sequence, the left wheel seat 2a and the right wheel are made 2b Fasten with bolts.
如附图1,所述每套增压叶轮组1的各个叶轮的大小可以相同或者不同,根据各个叶轮大小的次序,将叶轮依序安装成一套增压叶轮组1,增压叶轮组1再与轴4连接,并将其装入风筒6内。 As shown in accompanying drawing 1, the size of each impeller of each set of supercharging impeller group 1 can be the same or different. Connect with the shaft 4 and put it into the air cylinder 6.
工作原理见图1所示,将两组增压叶轮组1安装在轴4上,液压马达5安装于轴4的后部。当设备启动后,增压叶轮组中的叶轮在液压马达带动下高速旋转,气体从风筒6的进风口进入,经过第一增压叶轮组的叶轮后,受叶轮的带动,气体瞬间被加速运动和挤压,流速增快,气压增强,第一次增压的气流再通过经过第二增压叶轮组,被再次加压,气流在两组增压叶轮组中,由于本实用新型的叶片扇风面3a是采用超强度的复合合金经过锻打精加工成型,且叶片扇风面3a设计成边翼薄、中间厚且带有一定旋转弧度α,84°≤α<90°,叶片扇风面3a正面弧度大于叶片扇风面3a背面弧度,则叶片扇风面3a正面表面积小于叶片扇风面3a背面表面积,此时通过背面弧度风速比正面弧度的快,从而产生一个向后推力,同时各个叶片扇风面3a之间存在一个旋转弧度α;从而导致叶片扇风面3a旋转时产生一个向内推力,向内推力和向后推力的两个力相互叠加,最终让风速更快、流速增快、气压增强,经过两组加压后,风筒6内的风压、风速和气压都能提高到设计值。 The working principle is shown in FIG. 1 , two sets of booster impellers 1 are installed on the shaft 4 , and the hydraulic motor 5 is installed on the rear of the shaft 4 . When the equipment is started, the impeller in the booster impeller set rotates at a high speed driven by the hydraulic motor, and the gas enters from the air inlet of the fan cylinder 6. After passing through the impeller of the first booster impeller set, the gas is accelerated instantly by the drive of the impeller. Movement and extrusion, the flow speed increases, the air pressure increases, and the first pressurized airflow passes through the second pressurized impeller set to be pressurized again, and the airflow is in the two sets of pressurized impeller sets. The fan surface 3a is made of super-strength composite alloy after forging and finishing, and the blade fan surface 3a is designed to have thin wings, thick middle and a certain rotation arc α, 84°≤α<90°, the blade fan The front radian of the wind surface 3a is greater than the back radian of the blade fan face 3a, and the front surface area of the blade fan face 3a is smaller than the back surface area of the blade fan face 3a. At this time, the wind speed through the back radian is faster than the front radian, thereby generating a backward thrust. At the same time, there is a rotation arc α between the fan surfaces 3a of the blades; thus, an inward thrust is generated when the fan surfaces 3a of the blades rotate, and the two forces of the inward thrust and the backward thrust are superimposed on each other, finally making the wind speed faster and faster. The flow velocity increases and the air pressure increases. After two groups of pressurization, the wind pressure, wind speed and air pressure in the air cylinder 6 can be increased to the design value.
本实用新型叶轮的转速达4000/秒以上高转速,由于风筒6的出风口处装有水雾喷头,风筒6的出风口处高速喷出的气流携带水雾喷头的水滴共同喷出,能喷射到100-200米远的距离。 The rotation speed of the impeller of the utility model reaches a high speed above 4000/s. Since the air outlet of the air cylinder 6 is equipped with a water mist nozzle, the airflow ejected at a high speed from the air outlet of the air cylinder 6 carries the water droplets of the water mist nozzle to spray together. It can spray to a distance of 100-200 meters.
本实用新型的增压叶轮组中叶片端部与风筒6内壁之间的间隙为1-2毫米范围,这样能增强增压叶轮组的增压效果。本实用新型传动部分采用液压马达作为动力系统,液压马达能提供4000/秒以上的高转速。 In the booster impeller set of the present utility model, the gap between the end of the blade and the inner wall of the air cylinder 6 is in the range of 1-2 millimeters, which can enhance the supercharging effect of the booster impeller set. The transmission part of the utility model adopts a hydraulic motor as a power system, and the hydraulic motor can provide a high speed of more than 4000/s.
叶轮中叶片扇风面3a和轮毂2的连接端采用相同角度安装,进一步的,安装时,两组增压叶轮组中的数个叶轮1都按相同旋转方向刚性连接安装,这样两组增压叶轮组的增压方向都能产生从前向后的推力,从而产生相互叠加的技术效果。 The connecting ends of the blade fan surface 3a and the hub 2 in the impeller are installed at the same angle. Further, during installation, several impellers 1 in the two sets of booster impellers are rigidly connected and installed in the same direction of rotation, so that the two sets of booster The supercharging direction of the impeller group can produce thrust from front to back, thereby producing technical effects superimposed on each other.
以上所述仅为本实用新型的较佳实施例,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。 The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520294141.9U CN204851684U (en) | 2015-05-08 | 2015-05-08 | Super long -range fog dust fall air purification equipment of penetrating with pressure boost function |
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| CN201520294141.9U CN204851684U (en) | 2015-05-08 | 2015-05-08 | Super long -range fog dust fall air purification equipment of penetrating with pressure boost function |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104832442A (en) * | 2015-02-01 | 2015-08-12 | 昆明奥图环保设备股份有限公司 | Extra-remote fog-jetting dust-falling air purification equipment having supercharging function |
| CN106677111A (en) * | 2016-12-27 | 2017-05-17 | 中联重科股份有限公司 | Hair dryers and road cleaning devices |
| CN111852902A (en) * | 2019-04-28 | 2020-10-30 | 无锡小天鹅电器有限公司 | Fan and washing equipment with same |
| CN112253501A (en) * | 2020-11-11 | 2021-01-22 | 东北农业大学 | A special fan for a new type of air curtain sprayer |
-
2015
- 2015-05-08 CN CN201520294141.9U patent/CN204851684U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104832442A (en) * | 2015-02-01 | 2015-08-12 | 昆明奥图环保设备股份有限公司 | Extra-remote fog-jetting dust-falling air purification equipment having supercharging function |
| CN106677111A (en) * | 2016-12-27 | 2017-05-17 | 中联重科股份有限公司 | Hair dryers and road cleaning devices |
| CN111852902A (en) * | 2019-04-28 | 2020-10-30 | 无锡小天鹅电器有限公司 | Fan and washing equipment with same |
| CN112253501A (en) * | 2020-11-11 | 2021-01-22 | 东北农业大学 | A special fan for a new type of air curtain sprayer |
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