CN204851598U - Special type gas compressor pneumatic valve - Google Patents

Special type gas compressor pneumatic valve Download PDF

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Publication number
CN204851598U
CN204851598U CN201520531865.0U CN201520531865U CN204851598U CN 204851598 U CN204851598 U CN 204851598U CN 201520531865 U CN201520531865 U CN 201520531865U CN 204851598 U CN204851598 U CN 204851598U
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China
Prior art keywords
valve
valve plate
lift
spring
sleeved
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Expired - Lifetime
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CN201520531865.0U
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Chinese (zh)
Inventor
何晓莉
束国芳
廖宏
卢祖军
施永辉
张洪
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China Petroleum and Chemical Corp
Sinopec Jiangsu Oilfield Co
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China Petroleum and Chemical Corp
Sinopec Jiangsu Oilfield Co
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Abstract

特种气体压缩机气阀,涉及活塞式天然气压缩机,可应用于天然气压缩加工领域,包括阀座、升程限制器、阀片、阀盖、弹簧,在阀座的一侧连接螺杆,阀盖套置在螺杆上并通过螺帽锁紧,升程限制器的数量为一个并且为环形,升程限制器套置在螺杆上;阀片的数量为一个并且为环形,阀片套置在升程限制器上,阀片和升程限制器均设置在阀座与阀盖之间;阀盖朝向阀片的一侧沿圆周方向设置四个弹簧槽,弹簧有四根,四根弹簧设置在相应的弹簧槽内,每根弹簧的一端均抵紧阀片;阀盖、阀片、阀座通过定位销连接。本实用新型具有以下特点:1、延长气阀使用寿命,减少设备维修次数;2、对气阀结构进行合理改进,便于气阀日常维护保养;3、降低职工的劳动强度。

Special gas compressor valves, related to piston natural gas compressors, can be used in the field of natural gas compression processing, including valve seats, lift limiters, valve plates, valve covers, springs, connecting screw rods on one side of the valve seats, valve covers It is sleeved on the screw rod and locked by a nut. The lift limiter is one and ring-shaped, and the lift limiter is sleeved on the screw rod; the number of valve discs is one and is ring-shaped, and the valve disc is sleeved on the lift On the stroke limiter, the valve plate and the lift limiter are both arranged between the valve seat and the valve cover; the side of the valve cover facing the valve plate is provided with four spring grooves along the circumferential direction, and there are four springs, and the four springs are set on In the corresponding spring groove, one end of each spring is pressed against the valve plate; the valve cover, the valve plate and the valve seat are connected by positioning pins. The utility model has the following characteristics: 1. Prolong the service life of the air valve and reduce the number of equipment maintenance; 2. Reasonably improve the structure of the air valve to facilitate the daily maintenance of the air valve; 3. Reduce the labor intensity of employees.

Description

特种气体压缩机气阀Special gas compressor valve

技术领域 technical field

本实用新型涉及活塞式天然气压缩机,可应用于天然气压缩加工领域。 The utility model relates to a piston type natural gas compressor, which can be applied to the field of natural gas compression processing.

背景技术 Background technique

天然气压缩机在使用过程中,气阀弹簧失效、升程限制器破损、阀片断裂和变形、阀座密封面出现不同程度的磨损造成气阀漏失和损坏,影响天然气压缩机的工作效率,更换新气阀不仅成本居高不小,频繁的更换和维修气阀,增加班组的劳动强度,严重影响正常生产,同时减少了天然气和轻质油的产量。 During the use of the natural gas compressor, the valve spring fails, the lift limiter is damaged, the valve plate is broken and deformed, and the sealing surface of the valve seat is worn to varying degrees, resulting in the leakage and damage of the gas valve, which affects the working efficiency of the natural gas compressor. Replacement The cost of new gas valves is not only high, but frequent replacement and maintenance of gas valves increases the labor intensity of the team, seriously affects normal production, and reduces the output of natural gas and light oil.

使用现有气阀存在的不利因素: Disadvantages of using existing air valves:

1)气阀升程限制器磨损,原气阀阀盖的内外圈上均布8个升程限制器,使用过程中升程限制器与阀片、弹簧的接触面较大、碰撞的边角较多,磨损严重。 1) The lift limiter of the air valve is worn out. Eight lift limiters are evenly distributed on the inner and outer rings of the original valve cover. More, severe wear and tear.

2)弹簧失效,原气阀阀盖的内外圈均布8个弹簧,弹簧的上下粗细一致,在安装时弹簧容易滑落,不方便安装,升程限制器磨损后弹簧也偏离了设计的位置,弹簧的受力发生改变,引起弹簧折断和弹性改变,弹簧发生失效的概率较大。 2) The spring fails. There are 8 springs evenly distributed on the inner and outer rings of the valve cover of the original gas valve. The force of the spring changes, causing the spring to break and the elasticity to change, and the probability of spring failure is relatively high.

3)阀片断裂和变形,由于阀片是双阀片,升程限制器磨损和弹簧失效后,导致阀片歪斜、卡滞,引起阀片工况的改变,阀片受力不均,开启、闭合冲击变大,容易使阀片在短时间内造成变形和断裂。 3) The valve plate is broken and deformed. Since the valve plate is a double valve plate, after the wear of the lift limiter and the failure of the spring, the valve plate will be skewed and stuck, which will cause the change of the working condition of the valve plate, uneven force on the valve plate, and open , The closing impact becomes larger, and it is easy to cause deformation and fracture of the valve plate in a short time.

发明内容 Contents of the invention

本实用新型的目的是为了克服现有技术的不足,提供一种使用寿命长的特种气体压缩机气阀。 The purpose of this utility model is to provide a special gas compressor valve with long service life in order to overcome the deficiencies of the prior art.

本实用新型的目的是这样实现的:特种气体压缩机气阀,包括阀座、升程限制器、阀片、阀盖、弹簧,在阀座的一侧连接螺杆,阀盖套置在螺杆上并通过螺帽锁紧,所述升程限制器的数量为一个并且为环形,升程限制器套置在螺杆上;所述阀片的数量为一个并且为环形,阀片套置在升程限制器上,阀片和升程限制器均设置在阀座与阀盖之间;所述阀盖朝向阀片的一侧沿圆周方向设置四个弹簧槽,所述弹簧有四根,四根弹簧设置在相应的弹簧槽内,每根弹簧的一端均抵紧阀片;所述阀盖、阀片、阀座通过定位销连接。 The purpose of this utility model is achieved in this way: the special gas compressor gas valve includes a valve seat, a lift limiter, a valve plate, a valve cover, and a spring, and a screw rod is connected to one side of the valve seat, and the valve cover is sleeved on the screw rod And locked by a nut, the number of the lift limiter is one and is ring-shaped, and the lift limiter is sleeved on the screw rod; the number of the valve plate is one and is ring-shaped, and the valve plate is sleeved on the lift On the limiter, the valve plate and the lift limiter are both arranged between the valve seat and the valve cover; the side of the valve cover facing the valve plate is provided with four spring grooves along the circumferential direction, and the springs have four, four The springs are arranged in the corresponding spring grooves, and one end of each spring is pressed against the valve plate; the valve cover, the valve plate and the valve seat are connected by positioning pins.

本实用新型通过改变升程限制器的形状,把原气阀的均匀分布四周的8个升程限制器改成一个环形的限制器,套在阀座的螺杆上起限制的作用,改进后的限制器减少了接触面积。减少弹簧的个数和改变弹簧的形状,改进后气阀由8个弹簧变成了4个弹簧,减少了磨损,起到了保护阀片和气阀的作用。改变了以前阀片的结构,双阀片变成了单阀片,确保气阀在部分弹簧失效后能保证自身的运动轨迹,同时减少双阀片因为运动不同步导致的磨损和断裂。 In the utility model, by changing the shape of the lift limiter, the 8 lift limiters evenly distributed around the original gas valve are changed into an annular limiter, which is set on the screw rod of the valve seat to play a limiting role. The improved The limiter reduces the contact area. Reduce the number of springs and change the shape of the springs. After the improvement, the air valve has changed from 8 springs to 4 springs, which reduces wear and protects the valve plate and the air valve. The structure of the previous valve discs has been changed, and the double valve discs have become single valve discs, which ensures that the valve can maintain its own movement track after some springs fail, and at the same time reduce the wear and tear of the double valve discs due to asynchronous movement.

本实用新型具有以下特点: The utility model has the following characteristics:

1、延长气阀使用寿命,减少设备维修次数; 1. Extend the service life of the air valve and reduce the number of equipment maintenance;

2、对气阀结构进行合理改进,便于气阀日常维护保养; 2. Reasonably improve the structure of the air valve to facilitate the daily maintenance of the air valve;

3、降低职工的劳动强度。 3. Reduce the labor intensity of employees.

作为本实用新型的改进,所述环形升程限制器的厚度大于环形阀片的厚度。 As an improvement of the utility model, the thickness of the annular lift limiter is greater than that of the annular valve plate.

为了防止在安装时弹簧滑落,每根弹簧与阀片接触的一端直径小于与阀盖接触的一端直径。 In order to prevent the springs from slipping during installation, the diameter of the end of each spring in contact with the valve plate is smaller than the diameter of the end in contact with the valve cover.

附图说明 Description of drawings

图1为本实用新型的一种结构示意图。 Fig. 1 is a kind of structural representation of the utility model.

具体实施方式 Detailed ways

如图1所示,特种气体压缩机气阀,包括阀座1,在阀座1的一侧连接螺杆7,在螺杆7上套置一个并且为环形的升程限制器2,在升程限制器2上套置一个并且为环形的阀片3,环形升程限制器2的厚度大于环形阀片3的厚度,在螺杆7上套置阀盖4并通过螺帽8锁紧,阀盖4、阀片3、阀座1通过定位销9连接。阀片3和升程限制器2均设置在阀座1与阀盖4之间,阀盖4朝向阀片3的一侧沿圆周方向设置四个弹簧槽5,四个弹簧槽5内均设置一根弹簧6,每根弹簧6的一端均抵紧阀片3,每根弹簧6与阀片3接触的一端直径小于与阀盖4接触的一端直径。 As shown in Figure 1, the special gas compressor air valve includes a valve seat 1, a screw 7 is connected to one side of the valve seat 1, and a ring-shaped lift limiter 2 is sleeved on the screw 7. An annular valve plate 3 is sleeved on the device 2, the thickness of the annular lift limiter 2 is greater than the thickness of the annular valve plate 3, the valve cover 4 is sleeved on the screw rod 7 and locked by a nut 8, the valve cover 4 , valve plate 3, and valve seat 1 are connected by positioning pin 9. Both the valve plate 3 and the lift limiter 2 are arranged between the valve seat 1 and the valve cover 4, and the side of the valve cover 4 facing the valve plate 3 is provided with four spring grooves 5 along the circumferential direction, and each of the four spring grooves 5 is provided with A spring 6, one end of each spring 6 is pressed against the valve plate 3, and the diameter of the end of each spring 6 in contact with the valve plate 3 is smaller than the diameter of the end in contact with the valve cover 4.

Claims (3)

1.特种气体压缩机气阀,包括阀座、升程限制器、阀片、阀盖、弹簧,在阀座的一侧连接螺杆,阀盖套置在螺杆上并通过螺帽锁紧,其特征在于:所述升程限制器的数量为一个并且为环形,升程限制器套置在螺杆上;所述阀片的数量为一个并且为环形,阀片套置在升程限制器上,阀片和升程限制器均设置在阀座与阀盖之间;所述阀盖朝向阀片的一侧沿圆周方向设置四个弹簧槽,所述弹簧有四根,四根弹簧设置在相应的弹簧槽内,每根弹簧的一端均抵紧阀片;所述阀盖、阀片、阀座通过定位销连接。 1. The valve of special gas compressor includes valve seat, lift limiter, valve plate, valve cover and spring. The screw rod is connected to one side of the valve seat. The valve cover is sleeved on the screw rod and locked by the nut. The feature is that: the number of the lift limiter is one and is ring-shaped, and the lift limiter is sleeved on the screw rod; the number of the valve plate is one and is ring-shaped, and the valve plate is sleeved on the lift limiter, Both the valve plate and the lift limiter are arranged between the valve seat and the valve cover; the side of the valve cover facing the valve plate is provided with four spring grooves along the circumferential direction, and there are four springs, and the four springs are arranged on the corresponding One end of each spring presses against the valve plate in the spring groove; the valve cover, valve plate and valve seat are connected by positioning pins. 2.根据权利要求1所述的特种气体压缩机气阀,其特征在于:所述环形升程限制器的厚度大于环形阀片的厚度。 2. The special gas compressor valve according to claim 1, characterized in that: the thickness of the annular lift limiter is greater than the thickness of the annular valve plate. 3.根据权利要求1所述的特种气体压缩机气阀,其特征在于:每根弹簧与阀片接触的一端直径小于与阀盖接触的一端直径。 3. The special gas compressor valve according to claim 1, characterized in that: the diameter of the end of each spring in contact with the valve plate is smaller than the diameter of the end in contact with the valve cover.
CN201520531865.0U 2015-07-22 2015-07-22 Special type gas compressor pneumatic valve Expired - Lifetime CN204851598U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107476956A (en) * 2017-07-28 2017-12-15 襄阳泽东化工集团有限公司 The Compressor Valve of anti-spring breakage and the method for air trap spring breakage

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107476956A (en) * 2017-07-28 2017-12-15 襄阳泽东化工集团有限公司 The Compressor Valve of anti-spring breakage and the method for air trap spring breakage

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Granted publication date: 20151209