CN204844436U - Complete servo mariages frame cutting system of length strip - Google Patents
Complete servo mariages frame cutting system of length strip Download PDFInfo
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- CN204844436U CN204844436U CN201520379672.8U CN201520379672U CN204844436U CN 204844436 U CN204844436 U CN 204844436U CN 201520379672 U CN201520379672 U CN 201520379672U CN 204844436 U CN204844436 U CN 204844436U
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- 238000005520 cutting process Methods 0.000 title claims abstract description 73
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 67
- 239000010959 steel Substances 0.000 claims abstract description 67
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 13
- 230000007246 mechanism Effects 0.000 claims description 10
- 230000001105 regulatory effect Effects 0.000 claims description 10
- 238000013016 damping Methods 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000005259 measurement Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000000712 assembly Effects 0.000 abstract description 3
- 238000000429 assembly Methods 0.000 abstract description 3
- 238000009434 installation Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 19
- 230000008569 process Effects 0.000 description 14
- 238000012423 maintenance Methods 0.000 description 10
- 230000033001 locomotion Effects 0.000 description 4
- 230000009191 jumping Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000011218 segmentation Effects 0.000 description 2
- 235000014676 Phragmites communis Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 230000009194 climbing Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011451 fired brick Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The utility model discloses a complete servo mariages frame cutting system of length strip, put up the blank cutter, send a part and push away the base part including complete servo length strip slitter, two steel wire, two steel wires framves blank cutter includes the portal frame, is provided with vertical septum at the portal frame middle part, and the portal frame uses vertical septum as the line of demarcation, sets up left steel wire frame respectively on the left of the baffle, sets up right steel wire frame on the baffle right side, left and right steel wire frame forms two steel wires frame assemblies, at a plurality of thrust wheels of portal frame lower part installation, still installs the bracket on the frame of portal frame lower part, and fixedly connected with steel wire on the bracket, steel wire are walked around behind the take -up pulley other end to get back to the bracket fixed again. The utility model discloses can switch under the cutting steel wire condition about falling absolutely to the another one guide frame and continue the cutting, incessantly the host computer does not influence production, and this novel slitter application servo motor adds the worm gear speed reducer machine and realizes automatically with the car carriage return, and whole duty cycle does not have any impact, vibrations.
Description
Technical field
The utility model relates to fired brick cutting field, is specifically related to a kind of length bar full servo mariages frame diced system.
Background technology
Full-automatic length bar cutting cutter primarily of coaster, measure portion, send the composition such as bar part, cutting part, carriage return part, after mud bar reaches preseting length after climbing up and measuring belt, coaster follow mud bar synchronous after, mud bar is cut off in cutting part work, coaster partial carriage return after cutting off, waits for that next work follows bad.Cutting cutter of the prior art in use more exists following technical problem.1, cut base part: traditional blank cutter structure comparison is single, only have a guide frame, the necessary shutdown maintenance when steel wire breaks, maintenance process is complicated, and service clearance is little, can not move on to maintenance, inefficiency.2, slitting part: traditional cutting cutter is primarily of portal frame with car, and cylinder carriage return, course of work inaccuracy, easily cuts tiltedly, and produce very large noise in coaster motion process.Mud bar is unstable in the process of cutting, and noise is large.3, blank cutter send bar part: by one whole chain-driving, there will be jumping tooth in rotation process, the phenomenon of skidding.Maintenance process is complicated, needs whole piece to change once damage, and waste resource, increases maintenance cost.And mud bar is unstable in the process of conveying, noise is large.
Utility model content
The purpose of this utility model is the weak point for cutting base system in prior art, a kind of length bar full servo mariages frame diced system is provided, this system is the cutting of mariages frame, apply to blank cutter to have after steel wire breaks and can change to the cutting of another one guide frame, work is not affected during maintenance, cutting cutter is followed carriage return part and is adopted crank and rocker mechanism, smooth running, noise is little, duplex chain wheel carrying roller is adopted to send bar drive unit, more steadily strong during transport, solve jumping tooth, slippage problems that single chain drive occurs.
Technical scheme: a kind of length bar full servo mariages frame diced system, comprise full servo length bar cutting cutter, two steel wire rack blank cutter, send bar part and push away base part, for sending bar part between described full servo length bar cutting cutter and two steel wire rack blank cutter, push away base part and be positioned at two steel wire rack blank cutter one end, described pair of steel wire rack blank cutter comprises portal frame, vertical baffle is provided with in the middle part of portal frame, portal frame take vertical baffle as line of demarcation, left steel wire rack is set on the left of dividing plate respectively, right steel wire rack is set on the right side of dividing plate, a described left side, right steel wire rack forms two steel wire rack assembly, and it is left, right steel wire rack silk axle is located along the same line, in portal frame bottom, some thrust wheels are installed, portal frame can roll along thrust wheel, portal frame lower frame is also provided with bracket, bracket is fixedly connected with steel wire, after regulating wheel walked around by steel wire, the other end is got back to bracket and is fixed, described regulating wheel is driven by steel wire rack mobile motor reductor assembly.
Based on technique scheme, also be hinged with damping through bearing pin in portal frame bracket locations to meet and discuss, described damping is met and discussed, and left end is connected with left connecting rod, right-hand member is connected with right connecting rod, and corresponding with left and right connecting rod is separately installed with cylinder, and described left and right connecting rod is connected with cylinder output respectively.
Based on technique scheme, described full servo length bar cutting cutter comprises cutting cutter frame, be cutting part at cutting cutter upper rack, bottom is running gear, described running gear comprises coaster and drives structure, coaster front end arranges measurement belt, in measurement belt bottom for measuring roll shaft, at measuring roller shaft end, rotary encoder is installed, described drives structure comprises with car servomotor and with car reductor, drives structure output is in transmission connection through small crank linkage and the ground-engaging element being positioned at coaster bottom, at arse, roller is installed, frame coordinates slideway is installed, roller coordinates with slideway and slides.
Based on technique scheme, described bar part of sending comprises carrier roller frame, carrier roller frame top is conveyer belt, bottom is carrying roller assembly, described carrying roller assembly comprises the drive roll being arranged on carrier roller frame one end, next-door neighbour's drive roll installs n driven roll successively, described drive roll roll shaft one end is provided with hinge wheel, described hinge wheel connects the driving mechanism sending bar motor and roller motor reductor to be always shaped as, inside hinge wheel, minor sprocket is installed, at the 1st driven roll .... the (n-1)th driven roll roll shaft installs two minor sprockets with position, hinge wheel the same side, n-th driven roll roll shaft installs a minor sprocket with position, hinge wheel the same side, minor sprocket and the 1st driven roll on described drive roll .... the n-th driven roll minor sprocket successively chain connects.
Based on technique scheme, the described base part that pushes away comprises blank pushing machine frame, pushes away base parts, pushes away base motor, reductor and push away base clutch, the described base motor that pushes away is connected with speed reducer drive through pushing away base clutch, output end of reducer through toggle with push away base parts and be in transmission connection, blank pushing machine frame is provided with glide path parts, pushes away base parts and coordinate slip on glide path.
The beneficial effects of the utility model: the utility model length bar full servo mariages frame diced system comprises full servo length bar cutting cutter, two steel wire rack blank cutter, send bar part and push away base part.Wherein two steel wire rack blank cutter and old-fashioned blank cutter contrast as follows: old-fashioned blank cutter is that monofilament sets up and counts, the utility model is mariages shelf structure, compare following characteristics: 1. mariages frame can be switched to another one guide frame continuation cutting when cutting steel wire breaks, do not stop main frame, do not affect production, next emergent circulation waited for by the steel wire broken after changing, and changing monofilament frame cutter sweep can only the state of shutdown maintenance after steel wire breaks.2. push away base part, old-fashioned blank cutter motor reducer is transferred, and the brace and connecting rod framework pushing away base is complicated, and this novel pair of steel wire rack blank cutter reductor is put, and structure is more simple.3. the complete machine contrast of novel pair of steel wire rack blank cutter and old-fashioned blank cutter, has following characteristics: complete machine is segmentation building block design, convenient transport; Mariages frame is more practical, and outward appearance is more attractive in appearance.
Full servo length bar cutting cutter and old-fashioned cutting cutter contrast as follows: 1. cutting part, old-fashioned cutting cutter utilizes cylinder slitting, the larger generation noise of cutting process vibrations, cutting speed is slow, affect production efficiency, this Novel slitter uses servomotor to add planetary reducer slitting, compares cylinder slitting, there is following advantage: cutting speed is fast, not easily cut tiltedly.Long service life, easy to maintenance.2. mud bar cut to lengthen part, old-fashioned cutting cutter utilizes the mode of pure machinery to control the length of mud bar, adjustable range is little, error is larger, adjustment process is inconvenient, need professional to operate, this novel full servo cutting cutter utilizes rotary encoder to calculate the length of mud bar, without the need to manual adjustments after program setting, just can accurate Calculation mud bar length, and arbitrarily can set the length of mud bar within the scope of regulation, and can realize the cutting of length bar, these all old-fashioned cutting cutters cannot realize.3. carriage return part, old-fashioned cutting cutter utilizes cylinder carriage return, the larger generation noise of carriage return process vibrations, this Novel slitter is used servomotor to add worm-gear speed reducer and is realized automatically with car carriage return by toggle, and whole working cycles is without any impact, vibrations.4. full servo Novel slitter and old-fashioned cutting cutter complete machine outward appearance contrast, and have following characteristics, complete machine is segmentation building block design, convenient transport, make structure compacter, attractive in appearance without gantry frame type design.
Blank cutter send bar part to adopt duplex chain wheel to drive, and makes mud bar in the process of transporting, and more steadily during strong, work, noise is little, is easy to maintenance, solves jumping tooth, slippage problems that in conventional art, a chain drive occurs in rotation process.When mud bar is transported to cutting guide frame correct position, push away base clutch operating, push away the driving of base motor via reducer and push away base component movement, after mud bar is cut into adobe, push away base member reset, wait for next working cycles.
Accompanying drawing explanation
Fig. 1 is one of the utility model length bar full servo mariages frame diced system structural representation;
Fig. 2 is the utility model length bar full servo mariages frame diced system structural representation two.
Number in the figure, 1 is full servo length bar cutting cutter, 2 is two steel wire rack blank cutters, 3 is measure portion, 4 for sending bar part, 5 is cutting part, 6 for regulating support section, 7 is cutting cutter frame, 8 for pushing away base clutch, 9 is reductor, 10 is blank pushing machine frame, 11 is two steel wire rack assemblies, 12 is carrying roller assembly, 13 is lower draw-bar, 14 is regulating wheel, 15 is steel wire rack mobile motor reductor assembly, 16 is bogie assemblies, 17 is the little arrangement of clutch of carrying roller, 18 is toggle, 19 is glide path parts, 20 for pushing away base parts, 21 is mud guard part, 22 is steel wire rack supporting leg, 23 is steel wire rack position-limit mechanism, 24 for pushing away base motor, 25 is roller motor reductor assembly.26 is holder mud support, and 27 is rotary encoder, and 28 is small crank linkage, 29 is front and back gear wheel parts, and 30 is upper pressure wheel, and 31 for sending bar motor, 32 is cutting steel wire, and 33 meet and discuss for damping, and 34 is cutting servomotor, 35 is planetary reducer, and 36 is tugboat parts, and 37 for following car reductor, 38 for following car servomotor, and 39 is cutting Timing Belt synchronizing wheel mechanism, and 40 is braking mechanism, 41 is carrier roller frame, and 42 is driven roll.
Detailed description of the invention
Below in conjunction with embodiment, the utility model is described further, to understand this new technique scheme.
Embodiment 1: a kind of length bar full servo mariages frame diced system, overall structure figure shown in Figure 1, comprise full servo length bar cutting cutter 1, two steel wire rack blank cutter 2, send bar part 4 and push away base part, for sending bar part 4 between described full servo length bar cutting cutter 1 and two steel wire rack blank cutter 2, push away base part and be positioned at two steel wire rack blank cutter one end, be i.e. as shown in Figure 1 and cutting guide frame relative position.Described pair of steel wire rack blank cutter 1 comprises portal frame, vertical baffle is provided with in the middle part of portal frame, portal frame take vertical baffle as line of demarcation, left steel wire rack is set on the left of dividing plate respectively, right steel wire rack is set on the right side of dividing plate, described left and right steel wire rack forms two steel wire rack assembly 11, and left and right steel wire rack silk axle is located along the same line, in portal frame bottom, some thrust wheels 16 are installed, portal frame can roll along thrust wheel, portal frame lower frame is also provided with bracket, and described bracket is " V " font bracket.Bracket, as the traction element of portal frame transverse shifting, bracket is fixedly connected with steel wire, and after steel wire walks around left regulating wheel, right regulating wheel successively, the other end is got back on bracket and fixed, and described regulating wheel drives 15 by steel wire rack mobile motor reductor assembly.During work, after cutting steel wire breaks, handle is carried on spring force, correlation switch sends signal, equipment gives the alarm, and prompting user changes steel wire, and motor pulls carriage tape driven portal frame transverse shifting by regulating wheel, good one group of cutting guide frame is moved to operating position, automatically switch to another one guide frame for subsequent use to work on, do not affect production, bad guide frame is keeped in repair separately and just can, do not affect work in maintenance process, improve the cutting speed of adobe.In order to cushion the impulsive force that portal frame is subject to when mobile, also be hinged with damping through bearing pin in portal frame bracket locations and meet and discuss 33, described damping is met and discussed, and 33 left ends are connected with left connecting rod, right-hand member is connected with right connecting rod, corresponding with left and right connecting rod is separately installed with cylinder, and described left and right connecting rod is connected with cylinder output respectively.In portal frame moving process, damping meets and discusses 13 along bearing pin swing, and drive left and right connecting rod to move in cylinder during swing, cylinder plays certain cushioning effect to the impact that portal frame is subject in moving process.
In the present embodiment, full servo length bar cutting cutter 1 comprises cutting cutter frame 7, as shown in Figures 1 and 2, be provided with cutting part 5 on cutting cutter frame 7 top, described cutting part comprises the cutting servomotor 34 shown in Fig. 2, planetary reducer 35 and cutting Timing Belt synchronizing wheel mechanism 39.Cutting servomotor drives cutting Timing Belt synchronizing wheel mechanism kinematic through planetary reducer, cutting Timing Belt synchronizing wheel mechanism is provided with cutting steel wire, when cutting steel wire moves to mud bar position, through mud bar, is cut off by mud bar.After cutting steel wire breaks, steel wire tightening cylinder piston is return under Compressed Gas effect, and meanwhile magnetic reed switch is connected, system alarm, and prompting user changes steel wire.Described bottom is running gear, described running gear comprises coaster and drives structure, coaster front end is arranged measures belt 3, in measurement belt 3 bottom for measuring roll shaft, at measuring roller shaft end, rotary encoder 27 is installed, described drives structure comprises with car servomotor 38 and with car reductor 37, car servomotor 38 output connects car reductor 37, be in transmission connection through small crank linkage 28 and the ground-engaging element being positioned at coaster bottom with car reductor 37 output, at arse, roller is installed, frame coordinates slideway is installed, roller coordinates with slideway and slides.During work, drive coaster with car, carriage return by servomotor by small crank endplay device, eliminate cylinder, when the noise produced when decreasing cylinder operation, mud bar roll with measurement belt, measure belt drive and measure roll shaft motion, and then driven rotary encoder motion, rotary encoder by calculating self rotating cycle, and then calculates mud bar length, and give automatically controlled part by information feed back, after mud bar reaches certain length, be positioned at cutting part 5 action on cutting cutter frame 7 top, mud bar is blocked.
See Fig. 2, tugboat parts 36 are placed with sending bar part and coaster delivery position, described bar part of sending comprises carrier roller frame, carrier roller frame top is conveyer belt, bottom is carrying roller assembly, described carrying roller assembly comprises the drive roll being arranged on carrier roller frame one end, next-door neighbour's drive roll installs n driven roll successively, described drive roll roll shaft one end is provided with hinge wheel, described hinge wheel connects the driving mechanism sending bar motor and roller motor reductor to be always shaped as, inside hinge wheel, minor sprocket is installed, at the 1st driven roll .... the (n-1)th driven roll roll shaft installs two minor sprockets with position, hinge wheel the same side, n-th driven roll roll shaft installs a minor sprocket with position, hinge wheel the same side, minor sprocket and the 1st driven roll on described drive roll .... the n-th driven roll minor sprocket successively chain connects.Power is provided, latter one of previous drive by drive sprocket, the like, structure is more advanced, makes mud bar in the process of transporting, and more steadily during strong, work, noise is little.
Push away described in the present embodiment that base part comprises blank pushing machine frame 10, pushes away base parts 20, pushes away base motor 24, reductor 9 and push away base clutch 8, the described base motor 24 that pushes away is in transmission connection with reductor 9 through pushing away base clutch 8, reductor is positioned at upper rack, structure simplifies, output end of reducer through toggle 18 with push away base parts 20 and be in transmission connection, blank pushing machine frame is provided with glide path parts 19, pushes away base parts 20 and coordinate slip on glide path parts 19.During work, when mud bar is sent base part to be transported to when cutting guide frame correspondence position, push away base parts and pushed away base motor drive actions, push away base parts and move forward promotion mud bar through guide frame, mud bar is blocked.
Claims (5)
1. a length bar full servo mariages frame diced system, comprise full servo length bar cutting cutter, two steel wire rack blank cutter, send bar part and push away base part, it is characterized in that: for sending bar part between described full servo length bar cutting cutter and two steel wire rack blank cutter, push away base part and be positioned at two steel wire rack blank cutter one end, described pair of steel wire rack blank cutter comprises portal frame, vertical baffle is provided with in the middle part of portal frame, portal frame take vertical baffle as line of demarcation, left steel wire rack is set on the left of dividing plate respectively, right steel wire rack is set on the right side of dividing plate, a described left side, right steel wire rack forms two steel wire rack assembly, and it is left, right steel wire rack silk axle is located along the same line, in portal frame bottom, some thrust wheels are installed, portal frame can roll along thrust wheel, portal frame lower frame is also provided with bracket, bracket is fixedly connected with steel wire, after regulating wheel walked around by steel wire, the other end is got back on bracket and is fixed, described regulating wheel is driven by steel wire rack mobile motor reductor assembly.
2. length bar according to claim 1 full servo mariages frame diced system, it is characterized in that: be also hinged with damping through bearing pin in portal frame bracket locations and meet and discuss, described damping is met and discussed, and left end is connected with left connecting rod, right-hand member is connected with right connecting rod, corresponding with left and right connecting rod is separately installed with cylinder, and described left and right connecting rod is connected with cylinder output respectively.
3. length bar according to claim 1 full servo mariages frame diced system, it is characterized in that: described full servo length bar cutting cutter comprises cutting cutter frame, be cutting part at cutting cutter upper rack, bottom is running gear, described running gear comprises coaster and drives structure, coaster front end arranges measurement belt, in measurement belt bottom for measuring roll shaft, at measuring roller shaft end, rotary encoder is installed, described drives structure comprises with car servomotor and with car reductor, drives structure output is in transmission connection through small crank linkage and the ground-engaging element being positioned at coaster bottom, at arse, roller is installed, frame coordinates slideway is installed, roller coordinates with slideway and slides.
4. length bar according to claim 1 full servo mariages frame diced system, it is characterized in that: described in send bar part to comprise carrier roller frame, carrier roller frame top is conveyer belt, bottom is carrying roller assembly, described carrying roller assembly comprises the drive roll being arranged on carrier roller frame one end, next-door neighbour's drive roll installs n driven roll successively, described drive roll roll shaft one end is provided with hinge wheel, described hinge wheel connects the driving mechanism sending bar motor and roller motor reductor to be always shaped as, inside hinge wheel, minor sprocket is installed, at the 1st driven roll .... the (n-1)th driven roll roll shaft installs two minor sprockets with position, hinge wheel the same side, n-th driven roll roll shaft installs a minor sprocket with position, hinge wheel the same side, minor sprocket and the 1st driven roll on described drive roll .... the n-th driven roll minor sprocket successively chain connects.
5. length bar according to claim 1 full servo mariages frame diced system, it is characterized in that: described in push away base part and comprise blank pushing machine frame, push away base parts, push away base motor, reductor and push away base clutch, the described base motor that pushes away is connected with speed reducer drive through pushing away base clutch, output end of reducer through toggle with push away base parts and be in transmission connection, blank pushing machine frame is provided with glide path parts, pushes away base parts and coordinate slip on glide path.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520379672.8U CN204844436U (en) | 2015-06-05 | 2015-06-05 | Complete servo mariages frame cutting system of length strip |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520379672.8U CN204844436U (en) | 2015-06-05 | 2015-06-05 | Complete servo mariages frame cutting system of length strip |
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| CN204844436U true CN204844436U (en) | 2015-12-09 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107379227A (en) * | 2017-07-25 | 2017-11-24 | 钱丽艳 | A kind of longitudinal cutting device for light building material processing |
| CN108340478A (en) * | 2018-04-19 | 2018-07-31 | 协创机械（杭州）有限公司 | Automatic double tool rest servo blank cutter |
| CN112297202A (en) * | 2020-10-19 | 2021-02-02 | 开封市玖通自动化设备有限公司 | Brick making slitter |
-
2015
- 2015-06-05 CN CN201520379672.8U patent/CN204844436U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107379227A (en) * | 2017-07-25 | 2017-11-24 | 钱丽艳 | A kind of longitudinal cutting device for light building material processing |
| CN108340478A (en) * | 2018-04-19 | 2018-07-31 | 协创机械（杭州）有限公司 | Automatic double tool rest servo blank cutter |
| CN112297202A (en) * | 2020-10-19 | 2021-02-02 | 开封市玖通自动化设备有限公司 | Brick making slitter |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20200611 Address after: No. 1, Minfa Road, Gulou District, Kaifeng City, Henan Province 475000 (in the yard of Kaifeng expeditionary Motor Manufacturing Co., Ltd.) Patentee after: Kaifeng Jiutong automation equipment Co.,Ltd. Address before: 475000 Henan Province Kaifeng Longting District tower 14 West Hospital No. 2 Building 1 unit 5 Patentee before: Guo Weifeng |
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| TR01 | Transfer of patent right |