CN204843286U - Mill welding machine - Google Patents
Mill welding machine Download PDFInfo
- Publication number
- CN204843286U CN204843286U CN201520584300.9U CN201520584300U CN204843286U CN 204843286 U CN204843286 U CN 204843286U CN 201520584300 U CN201520584300 U CN 201520584300U CN 204843286 U CN204843286 U CN 204843286U
- Authority
- CN
- China
- Prior art keywords
- welding machine
- horizontal slide
- milling
- slide unit
- milling cutter
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000003466 welding Methods 0.000 title claims abstract description 41
- 230000033001 locomotion Effects 0.000 claims abstract description 7
- 238000003801 milling Methods 0.000 claims description 57
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 abstract description 6
- 238000005520 cutting process Methods 0.000 abstract description 5
- 238000010276 construction Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 229920001903 high density polyethylene Polymers 0.000 description 2
- 239000004700 high-density polyethylene Substances 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006353 environmental stress Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
Landscapes
- Milling Processes (AREA)
Abstract
The utility model relates to a mill welding machine relates to a tubular product welding set. The board welding machine that efficiency is higher, welding quality is better is welded in order to provide one kind to its purpose. The utility model relates to a mill welding machine, including frame, clamping device, cutting device, heating device, wherein: in aliging and be provided with two cross sliding table in the top surface left side of frame, fixes being provided with a clamping device on each cross sliding table respectively, in the top surface right side of frame is provided with two horizontal slip tables: first horizontal slip table, the horizontal slip table of second, wherein install on the first horizontal slip table heating device installs on the horizontal slip table of second cutting device, cutting device, heating device movement track's left cut -off point all is located clamping device's left side, cross sliding table is respectively through the hydraulic system drive, first horizontal slip table, the horizontal slip table of second are respectively through one -level motor drive.
Description
Technical field
The utility model relates to a kind of tubing welder.
Background technology
Outer pillar is set on the outermost tubing of heat distribution pipeline, take high density polyethylene (HDPE) as raw material, it has, and mechanical strength is high, shock-resistant, resisting environmental stress and cracking, corrosion-resistant, low temperature resistant, easy construction, strictly seal the feature such as ne-leakage, long service life.
But externally the welding procedure of pillar is also in traditional human weld's stage at present, welding efficiency is low, and welding quality is also difficult to reach expection requirement.
Summary of the invention
The technical problems to be solved in the utility model is to provide that a kind of welding efficiency is higher, the good milling welding machine of welding quality.
A kind of milling welding machine of the utility model, comprises frame, clamping device, topping machanism, heater; Wherein:
On the left of the end face of described frame, alignment is provided with two cross slid platforms, each cross slid platform is fixedly installed respectively a clamping device;
Two horizontal slide units are provided with: the first horizontal slide unit, the second horizontal slide unit on the right side of the end face of described frame; Wherein the first horizontal slide unit is provided with described heater, the second horizontal slide unit is provided with described topping machanism; The left cut off of described topping machanism, heater movement locus is all positioned at the left side of described clamping device;
Described cross slid platform drives respectively by hydraulic system, and described first horizontal slide unit, the second horizontal slide unit drive respectively by one-level motor.
A kind of milling welding machine of the utility model, wherein said clamping device comprises semicircle lower plate, semicircle train wheel bridge; Wherein said semicircle lower plate is fixedly installed on described cross slid platform, one end of described semicircle train wheel bridge and one end of semicircle lower plate hinged, the other end of described semicircle train wheel bridge and the other end clamping of described semicircle lower plate.
A kind of milling welding machine of the utility model, wherein said heater comprises: conduction automation control apparatus, hot plate, hot plate support; The bottom of described hot plate support is fixedly mounted on described first horizontal slide unit, and described hot plate is fixedly mounted on the top end of described hot plate support; Described hot plate is connected with power supply by conduction automation control apparatus.
A kind of milling welding machine of the utility model, wherein said hotplate surface scribbles anti-stick coating.
A kind of milling welding machine of the utility model, wherein said topping machanism comprises: milling cutter, milling cutter disc, milling cutter support, secondary motor; The bottom of described milling cutter support is fixedly mounted on the top of the second horizontal slide unit, and the top of described milling cutter support is fixed with a turning cylinder along the longitudinal direction; Two described milling cutter discs are arranged on the two ends of described turning cylinder respectively; Each described milling cutter disc is provided with multiple described milling cutter; Described secondary motor is fixedly installed on described milling cutter support, and the output shaft of secondary motor and described turning cylinder are by chain or gear couplings.
A kind of milling welding machine of the utility model, also comprise parametric controller, described hydraulic system, secondary motor are all connected with described parametric controller, by the centralized Control of described parametric controller.
A kind of milling welding machine of the utility model, is wherein respectively arranged with guardrail in the both sides, front and back of described frame.
A kind of milling welding machine of the utility model difference from prior art is that a kind of milling welding machine of the utility model is Fully-mechanized operating equipment, fixing, the mouth of pipe that it clamping device comprised, topping machanism, heater can complete external pillar respectively trim, the mouth of pipe heats and mouth of pipe seam operation, also just mean that a kind of milling welding machine of the utility model can complete all process steps of human weld's needs, save a large amount of artificial inputs.A kind of milling welding machine of the utility model is mechanized equipment in addition, and its welding efficiency is higher, welding quality better, more can be satisfied with industrial demand.
Below in conjunction with accompanying drawing, a kind of milling welding machine of the utility model is described further.
Accompanying drawing explanation
Fig. 1 is that a kind of milling welding machine of the utility model is being provided with the structural representation in guardrail situation;
Fig. 2 is that the right front viewing angle constructions schematic diagram in guardrail situation do not installed by a kind of milling of the utility model welding machine;
Fig. 3 is that the right back viewing angle constructions schematic diagram in guardrail situation do not installed by a kind of milling of the utility model welding machine.
Detailed description of the invention
As shown in Figures 1 to 3, a kind of milling welding machine of the utility model, comprises frame 1, clamping device, topping machanism, heater; Wherein:
On the left of the end face of frame 1, the alignment of 11 places is provided with two cross slid platforms 2, and each cross slid platform 2 is driven by hydraulic system respectively.Each cross slid platform 2 is fixedly installed respectively a clamping device, more specifically: clamping device comprises semicircle lower plate 31, semicircle train wheel bridge 32; Wherein semicircle lower plate 31 is fixedly installed on cross slid platform 2, one end of semicircle train wheel bridge 32 and one end of semicircle lower plate 31 hinged, the other end of semicircle train wheel bridge 32 and the other end clamping of semicircle lower plate 31.
On the right side of the end face of frame 1,12 places are provided with two horizontal slide units: the horizontal slide unit 62 of the first horizontal slide unit 61, second, these two horizontal slide units 61,62 are driven by motor 81,82 respectively.Second horizontal slide unit 62 is provided with topping machanism, the first horizontal slide unit 62 is provided with heater, more specifically: 1. topping machanism comprises: milling cutter 53, milling cutter disc 52, milling cutter support 51, secondary motor 54; The bottom of milling cutter support 51 is fixedly mounted on the top of the second horizontal slide unit 62, and the top of milling cutter support 51 is fixed with a turning cylinder along the longitudinal direction; Two milling cutter discs 52 are arranged on the two ends of turning cylinder respectively; Each milling cutter disc 52 is provided with multiple milling cutter 53; Secondary motor 54 is fixedly installed on milling cutter support 51, and the output shaft of secondary motor 54 and turning cylinder are by chain or gear couplings; 2. heater comprises: conduction automation control apparatus, hot plate 42, hot plate support 41; The bottom of hot plate support 41 is fixedly mounted on the first horizontal slide unit 61, and hot plate 42 is fixedly mounted on the top end of hot plate support 41; Hot plate 42 is connected with power supply by conduction automation control apparatus.Consider that hot plate 42 is in external pillar heating process, the melt of outer pillar can be pasted onto hot plate 42 surface, and therefore the surface of hot plate 42 can scribble anti-stick coating under normal circumstances.
In order to ensure before seam, can flush cutting and total cross-section heating by butt welding splice grafting mouth, the left cut off of topping machanism, heater movement locus all must be positioned at the left side of clamping device.More specifically: 1. when topping machanism moves to the leftmost side with the second horizontal slide unit 62, the seam interface of outer pillar can cut smooth by milling cutter 53; 2., when heater moves to the leftmost side with the first horizontal slide unit 61, hot plate 42 can the seam interface of all standing outer pillar to be heated.
In order to realize the concentrated manipulation to clamping device, topping machanism, heater, a kind of milling welding machine of the utility model further provided with parametric controller 7, wherein for driving the hydraulic system of cross slid platform 2, for driving the secondary motor 82 of the second horizontal slide unit 62, for driving the secondary motor 81 of the first horizontal slide unit 61 to be all connected with parametric controller 7.Operator only need stand in the control that just can to realize in face of parametric controller 7 each device of the utility model, and also just based on this factor, when using the external pillar of the utility model to carry out seam, required personnel amount can drop to minimum.
Further, form unexpected injury in order to reduce the utility model to workman, the utility model is provided with guardrail 9 respectively in the both sides, front and back of frame.
The operation using a kind of milling of the utility model welding machine to carry out seam to two outer pillars is as follows:
First two outer pillars are separately fixed on two clamping devices, namely by semicircle train wheel bridge, semicircle lower plate, outer pillar are gripped;
Then two cross slid platform motions are manipulated, until aligned by the splice grafting mouth to be welded of two outer pillars by parametric controller;
Then start secondary motor by parametric controller, secondary driven by motor two milling cutter discs rotate simultaneously; Meanwhile, parametric controller controls the second horizontal slide unit to left movement, and two milling cutter discs cut the port of two outer pillars respectively in the process; After cutting, manipulate the second horizontal slide unit by parametric controller and move right until exit completely, and close secondary motor;
Then the first horizontal slide unit is manipulated to left movement by parametric controller, until the seam interface of hot plate and two outer pillars aligns;
Then two cross slid platforms move toward one another is in the longitudinal direction manipulated by parametric controller, until the seam interface of two outer pillars presses close to the both sides, front and back of hot plate respectively; And then hot plate is to the seam interface heating and melting of two outer pillars; Treat that the seam interface melting of two outer pillars reaches standard state, manipulate the first horizontal slide unit by parametric controller and move right until exit completely.
Then manipulate two cross slid platforms move toward one another in the longitudinal direction by parametric controller, the seam interface of two outer pillars docked completely and is formed certain for extruding force, and continuing for some time, to ensure abundant seam;
Finally treat that seam place cools completely, taken off by outer pillar good for seam from clamping device, extremely pillar seam terminates completely in addition.
Above-described embodiment is only be described preferred embodiment of the present utility model; not scope of the present utility model is limited; under the prerequisite not departing from the utility model design spirit; the various distortion that those of ordinary skill in the art make the technical solution of the utility model and improvement, all should fall in protection domain that the utility model claims determine.
Claims (7)
1. a milling welding machine, is characterized in that: comprise frame, clamping device, topping machanism, heater; Wherein:
On the left of the end face of described frame, alignment is provided with two cross slid platforms, each cross slid platform is fixedly installed respectively a clamping device;
Two horizontal slide units are provided with: the first horizontal slide unit, the second horizontal slide unit on the right side of the end face of described frame; Wherein the first horizontal slide unit is provided with described heater, the second horizontal slide unit is provided with described topping machanism; The left cut off of described topping machanism, heater movement locus is all positioned at the left side of described clamping device;
Two described cross slid platforms are driven by hydraulic system, and described first horizontal slide unit, the second horizontal slide unit drive respectively by one-level motor.
2. a kind of milling welding machine according to claim 1, is characterized in that: described clamping device comprises semicircle lower plate, semicircle train wheel bridge; Wherein said semicircle lower plate is fixedly installed on described cross slid platform, one end of described semicircle train wheel bridge and one end of semicircle lower plate hinged, the other end of described semicircle train wheel bridge and the other end clamping of described semicircle lower plate.
3. a kind of milling welding machine according to claim 1, is characterized in that: described heater comprises: conduction automation control apparatus, hot plate, hot plate support; The bottom of described hot plate support is fixedly mounted on described first horizontal slide unit, and described hot plate is fixedly mounted on the top end of described hot plate support; Described hot plate is connected with power supply by conduction automation control apparatus.
4. a kind of milling welding machine according to claim 3, is characterized in that: described hotplate surface scribbles anti-stick coating.
5. a kind of milling welding machine according to claim 1, is characterized in that: described topping machanism comprises: milling cutter, milling cutter disc, milling cutter support, secondary motor; The bottom of described milling cutter support is fixedly mounted on the top of the second horizontal slide unit, and the top of described milling cutter support is fixed with a turning cylinder along the longitudinal direction; Two described milling cutter discs are arranged on the two ends of described turning cylinder respectively; Each described milling cutter disc is provided with multiple described milling cutter; Described secondary motor is fixedly installed on described milling cutter support, and the output shaft of secondary motor and described turning cylinder are by chain or gear couplings.
6. a kind of milling welding machine according to claim 5, is characterized in that: also comprise parametric controller, and described hydraulic system, one-level motor, secondary motor are connected with described parametric controller respectively, by the centralized Control of described parametric controller.
7., according to the arbitrary described a kind of milling welding machine of claim 1 ~ 6, it is characterized in that: be respectively arranged with guardrail in the both sides, front and back of described frame.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201520584300.9U CN204843286U (en) | 2015-08-06 | 2015-08-06 | Mill welding machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201520584300.9U CN204843286U (en) | 2015-08-06 | 2015-08-06 | Mill welding machine |
Publications (1)
Publication Number | Publication Date |
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CN204843286U true CN204843286U (en) | 2015-12-09 |
Family
ID=54733883
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201520584300.9U Expired - Fee Related CN204843286U (en) | 2015-08-06 | 2015-08-06 | Mill welding machine |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108215216A (en) * | 2018-01-08 | 2018-06-29 | 无锡市胜达塑管熔接设备有限公司 | Heat angle bonding machine and control method |
CN108501392A (en) * | 2018-03-27 | 2018-09-07 | 无锡市胜达塑管熔接设备有限公司 | Full-automatic ball valve hot-melt welding machine |
-
2015
- 2015-08-06 CN CN201520584300.9U patent/CN204843286U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108215216A (en) * | 2018-01-08 | 2018-06-29 | 无锡市胜达塑管熔接设备有限公司 | Heat angle bonding machine and control method |
CN108501392A (en) * | 2018-03-27 | 2018-09-07 | 无锡市胜达塑管熔接设备有限公司 | Full-automatic ball valve hot-melt welding machine |
CN108501392B (en) * | 2018-03-27 | 2023-09-22 | 无锡市胜达塑管熔接设备有限公司 | Full-automatic ball valve thermal fusion welding machine |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151209 |
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CF01 | Termination of patent right due to non-payment of annual fee |