CN204843220U - Electric welding safety economizer - Google Patents
Electric welding safety economizer Download PDFInfo
- Publication number
- CN204843220U CN204843220U CN201520438029.8U CN201520438029U CN204843220U CN 204843220 U CN204843220 U CN 204843220U CN 201520438029 U CN201520438029 U CN 201520438029U CN 204843220 U CN204843220 U CN 204843220U
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- CN
- China
- Prior art keywords
- contactor
- saving device
- travel switch
- contact
- safety energy
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 238000003466 welding Methods 0.000 title claims abstract description 32
- 238000005476 soldering Methods 0.000 abstract description 10
- 230000005611 electricity Effects 0.000 abstract 2
- 230000015572 biosynthetic process Effects 0.000 abstract 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
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- Arc Welding Control (AREA)
Abstract
The utility model discloses an electric welding safety economizer belongs to electric welding technical field. Electric welding safety economizer includes travel switch, wireless transmitting device, wireless receiving device, contactor, travel switch sets up on the only way which must be passed of getting the soldering turret that discharges, travel switch with wireless transmitting device electricity is connected, the wireless transmitting device with wireless receiving device wireless connection, the wireless receiving device with the contactor electricity is connected, the contactor establish ties power, electric welding, connects gradually at a way of formation and on. The utility model discloses a set up travel switch on the only way which must be passed of getting the soldering turret that discharges, utilize the work touching travel switch who gets the soldering turret that discharges, and then through circular telegram and the outage for the control electric welding of wireless transmitting device, wireless receiving device, contactor, can avoid the electric welding to be the light condition, provide the guarantee for operating personnel's safety.
Description
Technical field
The utility model relates to electric welding machine technical field, particularly a kind of electric welder safety energy-saving device.
Background technology
Electric welding machine is that the high-temperature electric arc utilizing positive and negative polarities to produce when instantaneous short circuit comes solder on consumable electrode and materials to be welded, makes to be touched the instrument that thing combines.Electric welding machine generally can be divided into two kinds by out-put supply kind, and one is A.C. welder, and another kind is dc welding machine.
The voltage of A.C. welder when welding is 22 ~ 24V, is safer to human body.But when A.C. welder is Light Condition, the voltage of A.C. welder can rise to 70 ~ 100V immediately, causes great threat to the safety of operating personnel.
Utility model content
In order to solve the unsafe problem of prior art, the utility model embodiment provides a kind of electric welder safety energy-saving device.Described technical scheme is as follows:
The utility model embodiment provides a kind of electric welder safety energy-saving device, described electric welder safety energy-saving device comprises travel switch, wireless launcher, radio receiver, contactor, described travel switch is arranged on and picks and places on the only way which must be passed of electrode holders, described travel switch is electrically connected with described wireless launcher, described wireless launcher and described radio receiver wireless connections, described radio receiver is electrically connected with described contactor, described contactor be connected on power supply, electric welding machine, on the branch road that is in turn connected to form.
In a kind of possible implementation of the utility model, described electric welder safety energy-saving device also comprises base, tube electrode, L-type electrode holder frame, the cavity running through described tube electrode two ends is provided with in described tube electrode, described tube electrode is fixed on described base, described L-type electrode holder frame comprises orthogonal stock and quarter butt, one end of described stock is connected with one end of described quarter butt, the other end of described stock and described travel switch are fixed on the outer wall of described tube electrode along the axis of described tube electrode, and the other end of described quarter butt is relative with described travel switch.
Alternatively, described electric welder safety energy-saving device also comprises plane hammer carrier, and described plane hammer carrier is the cylinder that two ends are run through, and described plane hammer carrier is fixed on the outer wall of described tube electrode, the axis of described plane hammer carrier and the axis being parallel of described tube electrode.
Alternatively, the outer wall of described tube electrode is also provided with arc shaped handle.
Alternatively, described base is cuboid.
In the another kind of possible implementation of the utility model, described travel switch comprises shell, impeller-hub, spring, movable contact and stationary contact, described impeller-hub be disposed across pick and place described electrode holders the only way which must be passed on, one end of described impeller-hub is fixedly connected with described movable contact, and described spring clip is located between described impeller-hub and described shell; Described movable contact and described stationary contact are electrically connected with described wireless launcher respectively, described movable contact and described stationary contact are often opened, when picking and placeing described electrode holders, described electrode holders promote described impeller-hub, described movable contact contacts with described stationary contact, after picking and placeing described electrode holders, described spring makes described impeller-hub reset, and described movable contact is separated with described stationary contact.
In another possible implementation of the utility model, described wireless launcher comprises battery and transmitter module, and described transmitter module is electrically connected with described battery, described travel switch respectively, described transmitter module and described radio receiver wireless connections.
In another possible implementation of the utility model, described radio receiver comprises receiver module and relay, described relay comprises coil, the first contact and the second contact, described first contact and described second contact are often opened, described coil is connected with described receiver module, described first contact connects power supply, and described second contact is electrically connected with described contactor, described receiver module and described wireless launcher wireless connections.
Alternatively, described relay is self-hold relay or self-locking type relay.
In another possible implementation of the utility model, the input termination power of described contactor, the output of described contactor is electrically connected with described electric welding machine, and the control end of described contactor is electrically connected with described radio receiver.
The beneficial effect that the technical scheme that the utility model embodiment provides is brought is:
Pick and place on the only way which must be passed of electrode holders by travel switch is arranged on, utilize the work touching travel switch picking and placeing electrode holders, and then be the energising and the power-off that control electric welding machine by wireless launcher, radio receiver, contactor, electric welding machine can be avoided to be Light Condition, for the safety of operating personnel provides guarantee.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in the utility model embodiment, below the accompanying drawing used required in describing embodiment is briefly described, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the structural representation of a kind of electric welder safety energy-saving device that the utility model embodiment provides;
Fig. 2 is the structural representation of the travel switch that provides of the utility model embodiment and wireless launcher;
Fig. 3 is the structural representation of the radio receiver that provides of the utility model embodiment and contactor;
Fig. 4 is the structural representation of other parts of electric welder safety energy-saving device that the utility model embodiment provides.
Detailed description of the invention
For making the purpose of this utility model, technical scheme and advantage clearly, below in conjunction with accompanying drawing, the utility model embodiment is described in further detail.
Embodiment
The utility model embodiment provides a kind of electric welder safety energy-saving device, electric welding machine can be dc welding machine or A.C. welder, see Fig. 1, this electric welder safety energy-saving device comprises travel switch 1, wireless launcher 2, radio receiver 3, contactor 4.Travel switch 1 be arranged on pick and place electrode holders 100 the only way which must be passed on (direction of arrow in Fig. 1 represents the direction of power taking soldering turret 100, easily know that it is the direction of electric discharge soldering turret 100 in the other direction), travel switch 1 is electrically connected with wireless launcher 2 (in Fig. 1 electrical connection indicated by the solid line), wireless launcher 2 and radio receiver 3 wireless connections (in Fig. 1 wireless connections represented by dashed line), radio receiver 3 is electrically connected with contactor 4, contactor 4 be connected on power supply 200, electric welding machine 300, on the branch road that is in turn connected to form.
In the present embodiment, contactor is A.C. contactor.
Particularly, the model of travel switch 1 can be TZ-8104.The model of contactor 4 can be CJX2-2510.Power supply 200 can be the three-phase alternating-current supply of 380V.
Alternatively, see Fig. 2, travel switch 1 can comprise shell 11, impeller-hub 12, spring 13, movable contact 14 and stationary contact 15.Impeller-hub 12 is disposed across and picks and places on the only way which must be passed of electrode holders, and one end of impeller-hub 12 is fixedly connected with movable contact 14, and spring 13 is located between impeller-hub 12 and shell 11.Movable contact 14 and stationary contact 15 are electrically connected with wireless launcher 2 respectively, movable contact 14 and stationary contact 15 are often opened, when picking and placeing electrode holders, electrode holders promote impeller-hub 12, movable contact 14 contacts with stationary contact 15, after picking and placeing electrode holders, spring 13 makes impeller-hub 12 reset, and movable contact 14 is separated with stationary contact 15.
Alternatively, see Fig. 2, wireless launcher 2 can comprise battery 21 and transmitter module 22.Transmitter module 22 is electrically connected with battery 21, travel switch 1 respectively, transmitter module 22 and radio receiver 3 wireless connections.
Understandably, wireless launcher 2 directly adopts battery 21 to power, and can facilitate the placement of wireless launcher.
Particularly, battery 21 can be the dc-battery of 12V.
Alternatively, see Fig. 3, radio receiver 3 can comprise receiver module 31 and relay 32.Relay 32 comprises coil, the first contact and the second contact, and the first contact and the second contact are often opened, and coil is connected with receiver module 31, and the first contact connects power supply 200, and the second contact is electrically connected with contactor 4, receiver module 31 and wireless launcher 2 wireless connections.
Particularly, relay 32 can be self-hold relay or self-locking type relay.
Understandably, relay 32 is self-hold relay or self-locking type relay, get or discharge soldering turret once, the break-make of relay 32 changes once, the break-make of contactor 4 changes once thereupon, thus be energized when can realize power taking soldering turret, power-off during electric discharge soldering turret, improves security and the convenience of operation.
Particularly, the model of radio receiver 3 can be LK-YK01X-220.
In other implementation, wireless launcher 2 can comprise processor, and processor produces the first instruction for the action of power taking soldering turret, and processor produces the second instruction for the action of electric discharge soldering turret.If radio receiver 3 receives the first instruction, then relay 32 closes, and contactor 4 closes; If radio receiver receives the second instruction, then relay 32 disconnects, and contactor 4 disconnects.
Alternatively, see Fig. 3, the input termination power 200 of contactor 4, the output of contactor 4 is electrically connected with electric welding machine 300, and the control end of contactor 4 is electrically connected with radio receiver 3.
In a kind of implementation of the present embodiment, see Fig. 4, this electric welder safety energy-saving device can also comprise base 5, tube electrode 6, L-type electrode holder frame.The cavity running through tube electrode 6 two ends is provided with in tube electrode 6, tube electrode 6 is fixed on base 5, L-type electrode holder frame comprises orthogonal stock 71 and quarter butt 72, one end of stock 71 is connected with one end of quarter butt 72, the other end of stock 71 and travel switch 1 are fixed on the outer wall of tube electrode 6 along the axis of tube electrode 6, and the other end of quarter butt 72 is relative with travel switch 1.
Understandably, L-type electrode holder frame comprises orthogonal stock 71 and quarter butt 72, one end of stock 71 is connected with one end of quarter butt 72, the other end of stock 71 and travel switch 1 are fixed on the outer wall of tube electrode 6 along the axis of tube electrode 6, the other end of quarter butt 72 is relative with travel switch 1, can realize travel switch 1 and be arranged on and pick and place on the only way which must be passed of electrode holders.Be fixed on tube electrode 6 by L-type electrode holder frame, tube electrode 6 can facilitate the placement of welding rod simultaneously, improves the convenience of electric welding field.
Particularly, tube electrode 6 can be diameter 12 centimeters, the cylinder of high 24 centimeters.The length of stock 71 can be 12 centimeters, and the length of quarter butt 72 can be 8 centimeters.
Alternatively, base 5 can be cuboid, and now the stability of base is better, improves the security of electric welding field.
Particularly, base 5 can for the cuboid of long 28 centimeters, wide 18 centimeters.
Alternatively, this electric welder safety energy-saving device can also comprise plane hammer carrier 8, and plane hammer carrier 8 is the cylinder that two ends are run through, and plane hammer carrier 8 is fixed on the outer wall of tube electrode 6, the plane axis of hammer carrier 8 and the axis being parallel of tube electrode 6.Easily know, plane hammer carrier 8 can place plane hammer, and convenient picking and placeing in time digs hammer, to clear up welding slag.
Particularly, digging hammer carrier 8 can be diameter 4 centimeters, the cylinder of high 3 centimeters.
Alternatively, the outer wall of tube electrode 6 is also provided with arc shaped handle 9, facilitates mobile parts such as tube electrode 6 grade.
Particularly, the radius of arc shaped handle 9 can be 5 centimeters.
Simply introduce the operation principle of the electric welder safety energy-saving device that the utility model embodiment provides below:
When taking out electrode holders 100 from L-type electrode holder frame, the impeller-hub 12 of travel switch 1 can be touched, movable contact 14 contacts with stationary contact 15, the transmitter module 22 be connected with stationary contact 15 with movable contact 14 respectively in wireless launcher 1 is energized and sends signal to the receiver module 31 in radio receiver 3, the signal received makes the Chang Kaiduan of relay 32 be communicated with common port, power supply 200 voltage is added to the control end of contactor 4, power supply 200 is communicated with electric welding machine 300 by contactor 4, and electric welding machine 300 energising is started working.
When putting into electrode holders 100 to L-type electrode holder frame, the impeller-hub 12 of travel switch 1 also can be touched.Similarly, movable contact 14 contacts with stationary contact 15, transmitter module 22 in wireless launcher 1 be energized and send signal to the receiver module 31 in radio receiver 3, the signal received makes the Chang Kaiduan of relay 32 and common port disconnect, voltage is not had to be added to the control end of contactor 4, connection between contactor 4 deenergization 200 and electric welding machine 300, electric welding machine 300 power-off quits work.
The utility model embodiment picks and places on the only way which must be passed of electrode holders by being arranged on by travel switch, utilize the work touching travel switch picking and placeing electrode holders, and then be the energising and the power-off that control electric welding machine by wireless launcher, radio receiver, contactor, electric welding machine can be avoided to be Light Condition, for the safety of operating personnel provides guarantee, and will no-load consumption be reduced, save electric energy.In addition, the utility model embodiment is realized by travel switch, wireless launcher, radio receiver, contactor, does not adopt the control elements such as transistor, avoids the problem that temperature drift impact appears being subject in device.
The foregoing is only preferred embodiment of the present utility model, not in order to limit the utility model, all within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.
Claims (10)
1. an electric welder safety energy-saving device, it is characterized in that, described electric welder safety energy-saving device comprises travel switch, wireless launcher, radio receiver, contactor, described travel switch is arranged on and picks and places on the only way which must be passed of electrode holders, described travel switch is electrically connected with described wireless launcher, described wireless launcher and described radio receiver wireless connections, described radio receiver is electrically connected with described contactor, described contactor be connected on power supply, electric welding machine, on the branch road that is in turn connected to form.
2. electric welder safety energy-saving device according to claim 1, it is characterized in that, described electric welder safety energy-saving device also comprises base, tube electrode, L-type electrode holder frame, the cavity running through described tube electrode two ends is provided with in described tube electrode, described tube electrode is fixed on described base, described L-type electrode holder frame comprises orthogonal stock and quarter butt, one end of described stock is connected with one end of described quarter butt, the other end of described stock and described travel switch are fixed on the outer wall of described tube electrode along the axis of described tube electrode, the other end of described quarter butt is relative with described travel switch.
3. electric welder safety energy-saving device according to claim 2, it is characterized in that, described electric welder safety energy-saving device also comprises plane hammer carrier, described plane hammer carrier is the cylinder that two ends are run through, described plane hammer carrier is fixed on the outer wall of described tube electrode, the axis of described plane hammer carrier and the axis being parallel of described tube electrode.
4. electric welder safety energy-saving device according to claim 2, is characterized in that, the outer wall of described tube electrode is also provided with arc shaped handle.
5. electric welder safety energy-saving device according to claim 2, is characterized in that, described base is cuboid.
6. the electric welder safety energy-saving device according to any one of claim 1-5, it is characterized in that, described travel switch comprises shell, impeller-hub, spring, movable contact and stationary contact, described impeller-hub be disposed across pick and place described electrode holders the only way which must be passed on, one end of described impeller-hub is fixedly connected with described movable contact, and described spring clip is located between described impeller-hub and described shell; Described movable contact and described stationary contact are electrically connected with described wireless launcher respectively, described movable contact and described stationary contact are often opened, when picking and placeing described electrode holders, described electrode holders promote described impeller-hub, described movable contact contacts with described stationary contact, after picking and placeing described electrode holders, described spring makes described impeller-hub reset, and described movable contact is separated with described stationary contact.
7. the electric welder safety energy-saving device according to any one of claim 1-5, it is characterized in that, described wireless launcher comprises battery and transmitter module, described transmitter module is electrically connected with described battery, described travel switch respectively, described transmitter module and described radio receiver wireless connections.
8. the electric welder safety energy-saving device according to any one of claim 1-5, it is characterized in that, described radio receiver comprises receiver module and relay, described relay comprises coil, the first contact and the second contact, described first contact and described second contact are often opened, and described coil is connected with described receiver module, and described first contact connects power supply, described second contact is electrically connected with described contactor, described receiver module and described wireless launcher wireless connections.
9. electric welder safety energy-saving device according to claim 8, is characterized in that, described relay is self-hold relay or self-locking type relay.
10. the electric welder safety energy-saving device according to any one of claim 1-5, it is characterized in that, the input termination power of described contactor, the output of described contactor is electrically connected with described electric welding machine, and the control end of described contactor is electrically connected with described radio receiver.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520438029.8U CN204843220U (en) | 2015-06-24 | 2015-06-24 | Electric welding safety economizer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520438029.8U CN204843220U (en) | 2015-06-24 | 2015-06-24 | Electric welding safety economizer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204843220U true CN204843220U (en) | 2015-12-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520438029.8U Expired - Fee Related CN204843220U (en) | 2015-06-24 | 2015-06-24 | Electric welding safety economizer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204843220U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105499754A (en) * | 2016-01-21 | 2016-04-20 | 中建钢构有限公司 | Energy saving device for welding equipment |
-
2015
- 2015-06-24 CN CN201520438029.8U patent/CN204843220U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105499754A (en) * | 2016-01-21 | 2016-04-20 | 中建钢构有限公司 | Energy saving device for welding equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151209 |