CN204832563U - Blooming preparation equipment - Google Patents
Blooming preparation equipment Download PDFInfo
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- CN204832563U CN204832563U CN201520463156.3U CN201520463156U CN204832563U CN 204832563 U CN204832563 U CN 204832563U CN 201520463156 U CN201520463156 U CN 201520463156U CN 204832563 U CN204832563 U CN 204832563U
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Abstract
The utility model discloses a blooming preparation equipment, blooming preparation equipment includes: blooming making devices, blooming making devices is used for carrying on the rubber coating of prism resin on the optical surface of first substrate to convey it to the mantle format roll, with the ultraviolet ray see through second substrate that the surface has micro -structure or a pattern to the prism resin of first substrate shines, and the prism structure who obtains after the shaping forms the corresponding micro -structure or the blooming of pattern on the surface. The problem that the cost is higher and technology is complicated of present preparation blooming has been solved to this scheme, has realized that the operation is fairly simple, and only need to use the ultraviolet ray and the substrate that corresponds shines the prism position of blooming and to obtain, generate in the blast effect of guaranteeing the blooming with low costs, the difficult flaw that produces of preparation in -process, production efficiency is high.
Description
Technical field
The utility model relates to the making field of backlight film material, particularly relates to a kind of blooming making apparatus.
Background technology
At present, blooming has been widely used in optics and photoelectron technical field, manufactures various optical instrument.Especially backlight module field is widely used in, such as, brightness enhancement film in backlight module can be used for converging the light that sends of light source, and especially in the display device such as liquid crystal display, normal application brightness enhancement film increases display brightness and saves the energy of display battery apparatus.
The method for making of traditional brightness enhancement film is undertaken by die and mantle technique, the structure of brightness enhancement film is all by processing specific prism structure roller by Precision Machining diamond cutter head on mirror roller at first, thus on the exiting surface of brightness enhancement film, form one deck xsect be the leg-of-mutton prism bar of class.As, refer to Fig. 1, in existing blooming making apparatus 10, in blooming making apparatus 10, it is mainly by being placed in delivery module 101 by base material, and carry out translatory movement, base material is being sent in forming module 104, by carrying out the coating of prism resin and the setting by format roll at forming module 104, form corresponding prism bar on substrate surface, rolling module 107 finally by blooming carries out rolling process to the blooming formed, the structure comparison of the prism bar in the layers of prisms of this brightness enhancement film is single, spotlight effect is not good, the requirement of strength of adding lustre to of user can not be met, in order to make the spotlight effect of brightness enhancement film better, need to change the structure of brightness enhancement film prism bar, in existing mode, generally by the engraving process of prism roller, diamond cutter head can be regular swing and beat, make ripple glaze and the undulations of the prism structure occurrence law processed, the structure of this format roll is generally the metallic roll that surface has microstructure, this integrated metal forming roller complex manufacturing technology and cost is very high, in order to effectively reduce costs, the chamber of commerce of manufacturing plant of some brightness enhancement film adopts surface to have the plastic sheeting of microstructure as mould at present, this film is called mantle, be rolled in silica gel roller outside surface, format roll can be made as, carry out brightness enhancement film making.But this mode manufacturing process is more loaded down with trivial details, increase the labo r resources of producer.
Utility model content
The utility model provides a kind of blooming making apparatus, solves the problem of the higher and complex process of the cost of existing making blooming.
For solving the problems of the technologies described above, the utility model by the following technical solutions:
A kind of blooming making apparatus, comprising: blooming producing device, described blooming producing device carries out the gluing of prism resin on the optical surface at the first base material, and is sent to mantle format roll; The second base material that UV light permeability surface is had microstructure or a pattern irradiates to the prism resin of described first base material, and the prism structure obtained after shaping forms corresponding microstructure or the blooming of pattern on the surface.
Further, also comprise: base material setting device, described base material setting device, for selecting corresponding microstructure or the setting of carrying out microstructure or pattern of pattern on the surface of base material, obtains the second base material that surface has corresponding microstructure or pattern.
Further, described base material setting device comprises: printing module, for selecting corresponding microstructure or the printing of carrying out microstructure or pattern of pattern on the optical surface of base material, obtains the second base material that surface has corresponding microstructure or pattern; And/or hot pressing module, for the hot pressing selecting corresponding microstructure or pattern to carry out microstructure or pattern on the optical surface of base material, obtain the second base material that surface has corresponding microstructure or pattern.
Further, also comprise memory storage, described memory storage is for storing microstructure for the spotlight effect for adjusting blooming of different brightening effect or pattern mold; Described base material setting device is arranged at base material for the microstructure or pattern mold selecting the default brightening effect of the corresponding blooming of coupling from described memory storage, obtains the second base material that surface has corresponding microstructure or pattern.
Further, described blooming producing device comprises: coating module, mantle forming module, lighting module and blooming rolling module, described coating module carries out the gluing of prism resin on the optical surface at the first base material, and is sent in described mantle forming module; Described mantle forming module is used for forming prism structure by mantle format roll in the roll extrusion of prism resin surface; Described lighting module is used for the prism resin that the second base material unreeled described in UV light permeability in module irradiates described first base material, forms the blooming that surface has corresponding microstructure or pattern; Described blooming rolling module is used for carrying out rolling process by making the blooming obtained.
Further, described blooming producing device comprises: be coated with module, unreel module, mantle forming module, lighting module and blooming rolling module, and described coating module is for the prism surface by resin-coated for prism extremely described first base material; The described module that unreels is for controlling described surface and have the second base material of microstructure or pattern and described first base material being synchronized with the movement; Described mantle forming module is used for forming prism structure by mantle format roll in the roll extrusion of prism resin surface; Described lighting module is used for the prism resin that the surface unreeled in module described in UV light permeability has described first base material of the second base material irradiation of microstructure or pattern, forms the blooming that surface has corresponding microstructure or pattern; Described blooming rolling module is used for carrying out rolling process by making the blooming obtained.
Further, described blooming producing device also comprises rolling module, and described rolling module carries out rolling process for second base material surface unreeled in module described in being placed on microstructure or pattern.
Further, the pattern in described blooming comprises: at least one in regular pattern and random pattern; Microstructure in described blooming comprises: at least one in geometric figure structure, point-like figure structure and random graphic structure.
Further, described first base material comprises prism film material.
The beneficial effects of the utility model:
The blooming making apparatus that the utility model provides comprises: blooming producing device, and described blooming producing device carries out the gluing of prism resin on the optical surface at the first base material, and is sent to mantle format roll; The second base material that UV light permeability surface is had microstructure or a pattern irradiates to the prism resin of described first base material, and the prism structure obtained after shaping forms corresponding microstructure or the blooming of pattern on the surface.In order to the prism structure at blooming forms required microstructure or pattern on the surface, the second base material that placement surface has microstructure or pattern is provided with in the blooming making apparatus that this programme provides, because this second base material of UV light permeability is radiated on prism structure, form the ultraviolet light that intensity of illumination is different, thus make prism surface form different shapes, obtain required blooming.In this programme, its operation is fairly simple, and only needs to use the base material of ultraviolet light and correspondence to carry out irradiation to the prism location of blooming and can obtain, and while the brightening effect ensureing blooming, production cost is lower, and not easily producing flaw in preparation process, production efficiency is high.
Accompanying drawing explanation
Fig. 1 is the structural representation of the blooming making apparatus of prior art;
The structural representation of the blooming making apparatus that Fig. 2 provides for the utility model embodiment one;
The structural representation one with the base material of microstructure or pattern that Fig. 3 provides for the embodiment of the present invention two;
The structural representation one of the blooming that Fig. 4 provides for the embodiment of the present invention two;
The structural representation two with the base material of microstructure or pattern that Fig. 5 provides for the embodiment of the present invention two;
The structural representation two of the blooming that Fig. 6 provides for the embodiment of the present invention two;
The structural representation three with the base material of microstructure or pattern that Fig. 7 provides for the embodiment of the present invention two;
The structural representation three of the blooming that Fig. 8 provides for the embodiment of the present invention two.
Embodiment
Embodiment one:
Blooming making apparatus comprises blooming producing device, and described blooming producing device carries out the gluing of prism resin on the optical surface at the first base material, and is sent to mantle format roll; The second base material that UV light permeability surface is had microstructure or a pattern irradiates to the prism resin of described first base material, and the prism structure obtained after shaping forms corresponding microstructure or the blooming of pattern on the surface; The prism surface of the described blooming obtained is formed and described corresponding microstructure or the pattern with the second base material of microstructure or pattern, makes the brightening effect of this blooming stronger, meet the demand of user.
Described blooming producing device comprises: coating module, mantle forming module, lighting module and blooming rolling module, described coating module carries out the gluing of prism resin on the optical surface at the first base material, and is sent in described mantle forming module; Described mantle forming module is used for forming prism structure by mantle format roll in the roll extrusion of prism resin surface; Described lighting module is used for the prism resin that the second base material unreeled described in UV light permeability in module irradiates described first base material, forms the blooming that surface has corresponding microstructure or pattern; Described blooming rolling module is used for carrying out rolling process by making the blooming obtained;
Or, described blooming producing device comprises: described blooming producing device comprises: be coated with module, unreel module, mantle forming module, lighting module and blooming rolling module, and described coating module is for the prism surface by resin-coated for prism extremely described first base material; The described module that unreels is for controlling described surface and have the second base material of microstructure or pattern and described first base material being synchronized with the movement; Described mantle forming module is used for forming prism structure by mantle format roll in the roll extrusion of prism resin surface; Described lighting module is used for the prism resin that the surface unreeled in module described in UV light permeability has described first base material of the second base material irradiation of microstructure or pattern, forms the blooming that surface has corresponding microstructure or pattern; Described blooming rolling module is used for carrying out rolling process by making the blooming obtained;
The making apparatus of described blooming also comprises: base material setting device, described base material setting device, for selecting corresponding microstructure or the setting of carrying out microstructure or pattern of pattern on the surface of base material, obtains the second base material that surface has corresponding microstructure or pattern; Pattern in described blooming comprises: at least one in regular pattern and random pattern; Microstructure in described blooming comprises: at least one in geometric figure structure, point-like figure structure and random graphic structure; Preferably, described pattern is generally the types of patterns of plane, and described microstructure is generally nonplanar structure type, as convex pattern or concave pattern etc.; Base material carries out the setting of microstructure or pattern, mainly in order to make the thickness degree on the surface of this base material difference or make its surface have the effect of optically focused or astigmatism to ultraviolet light, allow UV light permeability can form thereafter the light source of different illumination intensity, thus make irradiated prism resin surface form corresponding microstructure or pattern;
Described base material setting device comprises: printing module, for selecting corresponding microstructure or the printing of carrying out microstructure or pattern of pattern on the optical surface of base material, obtains the second base material that surface has corresponding microstructure or pattern; And/or hot pressing module, for the hot pressing selecting corresponding microstructure or pattern to carry out microstructure or pattern on the optical surface of base material, obtain the second base material that surface has corresponding microstructure or pattern;
Described blooming making apparatus also comprises memory storage, and described memory storage is for storing microstructure for the spotlight effect for adjusting blooming of different brightening effect or pattern mold; Described base material setting device is arranged at base material for the microstructure or pattern mold selecting the default brightening effect of the corresponding blooming of coupling from described memory storage, obtains the second base material that surface has corresponding microstructure or pattern;
Described blooming producing device also comprises rolling module, and described rolling module carries out rolling process for second base material surface unreeled in module described in being placed on microstructure or pattern.The second base material that effects on surface has microstructure or pattern carries out rolling process mainly in order to this second base material can be reused, and saves cost.Because this second base material is in the manufacturing process of blooming, it is mainly as the effect of the light-transmissive film of ultraviolet light, is to have the advantages that repeatedly recycle, so carry out rolling process by rolling module to it, user friendly next time utilizes.
Such as, refer to Fig. 2, in blooming producing device, comprise: coating module (not shown), mantle forming module, lighting module (UV light) and blooming rolling module, described coating module carries out the gluing of prism resin on the optical surface at the first base material, and is sent in described mantle forming module; Described mantle forming module comprises master mold and format roll; Described mantle forming module is used for forming prism structure by mantle format roll in the roll extrusion of prism resin surface; Described lighting module is used for the prism resin that the second base material unreeled described in UV light permeability in module irradiates described first base material, forms the blooming that surface has corresponding microstructure or pattern; Described blooming rolling module is used for carrying out rolling process by making the blooming obtained.
Embodiment two:
The method for making of blooming is additionally provided in the application, specific as follows:
The first step, choose the base material with microstructure or pattern: described in there is the base material of microstructure or pattern deterministic process comprise: the default brightening effect determining described blooming; The surface of the described default brightening effect of coupling is selected to have the base material of corresponding microstructure or pattern according to described default brightening effect; First it should be noted that, base material is by PET (Polyethyleneterephthalate, polyethylene terephthalate vinegar) also can be that the transparent plastic such as PC/ polycarbonate, PE, PP is made, and this has the size of the base material of microstructure or pattern and the consistent size of blooming; When making blooming, generally a default brightening effect is had to this blooming, and the brightening effect that should preset is had to microstructure or the types of patterns of at least one correspondence; Described pattern comprises: regular pattern or random pattern; Such as, surface has the base material of regular pattern, when it irradiates blooming at UV light permeability, is arranged so that ultraviolet light forms the intensity of illumination by the change of pattern rule, at the pattern of the blooming formation rule on the surface of correspondence due to its regular pattern; Described microstructure comprises: geometric figure structure, point-like figure structure, random graphic structure and at least one had in lens arrangement; Preferably, described surface has the base material of lens arrangement, and when at UV light permeability, it irradiates blooming, its lens arrangement can strengthen the intensity of illumination of ultraviolet light, makes the prism structure that formed on the surface at blooming higher; In the present embodiment, the template of various microstructure or pattern can be stored in the making apparatus of blooming, and can a corresponding base material for the template of each microstructure or pattern, and described in there is the base material of microstructure or pattern manufacturing process comprise: select corresponding microstructure or pattern on the optical surface of base material, carry out the setting of microstructure or pattern; Also namely, select the template of corresponding microstructure on the optical surface of base material, carry out the setting of microstructure or pattern, its concrete set-up mode comprises: select corresponding microstructure or pattern on the optical surface of base material, carry out the printing of microstructure or pattern; Or, select corresponding microstructure or pattern on the optical surface of base material, carry out the hot pressing of microstructure or pattern; Or, select corresponding microstructure or pattern on the optical surface of base material, carry out the UV-irradiation of microstructure or pattern; Therefore, in this step, need the type first determining microstructure or pattern, then find corresponding surface to have the base material of this microstructure or pattern according to the type of this microstructure or pattern;
Second step, after choosing the base material with microstructure or pattern, this base material is placed on can carry out drive motion unreel in module, note, in the process of placing, the smooth and clean and tidy of base material must being ensured; Modes of emplacement in addition for this base material can also can be placed by reverse side in front placement;
3rd step, is placed on making the base material of blooming on delivery module, and allows its unlatching work, and is synchronized with the movement with this conveyer in unwinding device;
4th step, when base material is sent to coating module by delivery module, coating module carries out the gluing of prism resin to the base material in delivery module, and form prism structure by prism roller at substrate surface, simultaneously, the base material described in UV light permeability with microstructure or pattern carries out the irradiation of ultraviolet light to the surface scribbling prism resin of the base material in this delivery module, thus obtains forming corresponding microstructure or the blooming of pattern on prism structure surface; Described prism resin comprises UV-cured resin etc.;
5th step, after obtaining described blooming, also comprises the described rolling process with the base material of microstructure or pattern, can reuse when needing next time to use this base material, reaches cost-effective effect like this.
The specific embodiment in practical application is utilized to be described the method for making in this programme below.Such as, refer to Fig. 3 and Fig. 4, the selected base material 30 with microstructure, this base material 301 with the base material 30 of microstructure arranges one deck microstructure 302 on the surface, the rectangular stripe shape being formed as the rule forming multiple horizontal arrangement on substrate surface of its microstructure; The base material 30 this with microstructure is placed on and can carries out the unreeling in module of drive motion, and is placed on delivery module by the base material making blooming; When base material is sent to coating module by delivery module, coating module carries out the gluing of prism resin to the base material in delivery module, and form prism structure by prism roller at substrate surface, simultaneously, surface described in UV light permeability has microstructure base material 30 carries out irradiation from ultraviolet light to the surface scribbling ultraviolet cured adhesive of the base material in this delivery module, thus obtains the blooming 40 forming corresponding microstructure on prism structure surface; In this blooming 40, comprise substrate layer 401 and layers of prisms 402, the surface of its layers of prisms 402 is formed corresponding microstructure 4021.
Refer to Fig. 5 and Fig. 6, the selected figuratum base material 50 of surperficial tool, base material 501 surface of the figuratum base material 50 of this tool is provided with pattern 502 by simple printing; Figuratum for this tool base material 50 is placed on and can carries out the unreeling in module of drive motion, and the base material making blooming is placed on delivery module; When base material is sent to coating module by delivery module, coating module carries out the gluing of prism resin to the base material in delivery module, and form prism structure by prism roller at substrate surface, simultaneously, the figuratum base material 50 of surperficial tool described in UV light permeability carries out the irradiation of ultraviolet light to the surface scribbling ultraviolet cured adhesive of the base material in this delivery module, thus obtains the blooming 60 forming corresponding pattern on prism structure surface; In this blooming 60, comprise substrate layer 601 and layers of prisms 602, the surface of its layers of prisms 602 is formed corresponding microstructure 6021.
Refer to Fig. 7 and Fig. 8, the selected figuratum base material 70 of surperficial tool, base material 701 surface of the figuratum base material 70 of this tool is provided with pattern 702 by simple printing; Figuratum for this tool base material 70 is placed on and can carries out the unreeling in module of drive motion, and the base material making blooming is placed on delivery module; When base material is sent to coating module by delivery module, coating module carries out the gluing of prism resin to the base material in delivery module, and form prism structure by prism roller at substrate surface, simultaneously, the figuratum base material 70 of surperficial tool described in UV light permeability carries out the irradiation of ultraviolet light to the surface scribbling ultraviolet cured adhesive of the base material in this delivery module, thus obtains the blooming 80 forming corresponding pattern on prism structure surface; In this blooming 80, comprise substrate layer 801 and layers of prisms 802, the surface of its layers of prisms 802 is formed corresponding microstructure 8021.
The blooming making apparatus that the utility model provides comprises: blooming producing device, described blooming producing device carries out the gluing of prism resin on the optical surface at the first base material, the second base material simultaneously UV light permeability surface being had microstructure or a pattern irradiates to the prism resin of described first base material, obtains the blooming that surface has corresponding microstructure or pattern.In order to the prism structure at blooming forms required microstructure or pattern on the surface, the base material that placement surface has microstructure or pattern is provided with in the blooming making apparatus that this programme provides, because this base material of UV light permeability is radiated on prism structure, form the ultraviolet light that intensity of illumination is different, thus make prism surface form different shapes, obtain required blooming.In this programme, its operation is fairly simple, and only needs to use the base material of ultraviolet light and correspondence to carry out irradiation to the prism location of blooming and can obtain, and while the brightening effect ensureing blooming, production cost is lower, and not easily producing flaw in preparation process, production efficiency is high.
Above content is in conjunction with concrete embodiment further detailed description of the utility model, can not assert that concrete enforcement of the present utility model is confined to these explanations.For the utility model person of an ordinary skill in the technical field, without departing from the concept of the premise utility, some simple deduction or replace can also be made, all should be considered as belonging to protection domain of the present utility model.
Claims (9)
1. a blooming making apparatus, is characterized in that, comprising: blooming producing device, and described blooming producing device carries out the gluing of prism resin on the optical surface at the first base material, and is sent to mantle format roll; The second base material that UV light permeability surface is had microstructure or a pattern irradiates to the prism resin of described first base material, and the prism structure obtained after shaping forms corresponding microstructure or the blooming of pattern on the surface.
2. blooming making apparatus as claimed in claim 1, it is characterized in that, also comprise: base material setting device, described base material setting device, for selecting corresponding microstructure or the setting of carrying out microstructure or pattern of pattern on the surface of base material, obtains the second base material that surface has corresponding microstructure or pattern.
3. blooming making apparatus as claimed in claim 2, it is characterized in that, described base material setting device comprises: printing module, for selecting corresponding microstructure or the printing of carrying out microstructure or pattern of pattern on the optical surface of base material, obtain the second base material that surface has corresponding microstructure or pattern; And/or hot pressing module, for the hot pressing selecting corresponding microstructure or pattern to carry out microstructure or pattern on the optical surface of base material, obtain the second base material that surface has corresponding microstructure or pattern.
4. blooming making apparatus as claimed in claim 2, is characterized in that, also comprise memory storage, and described memory storage is for storing microstructure for the spotlight effect for adjusting blooming of different brightening effect or pattern mold; Described base material setting device is arranged at base material for the microstructure or pattern mold selecting the default brightening effect of the corresponding blooming of coupling from described memory storage, obtains the second base material that surface has corresponding microstructure or pattern.
5. the blooming making apparatus as described in any one of claim 1-4, it is characterized in that, described blooming producing device comprises: coating module, mantle forming module, lighting module and blooming rolling module, described coating module carries out the gluing of prism resin on the optical surface at the first base material, and is sent in described mantle forming module; Described mantle forming module is used for forming prism structure by mantle format roll in the roll extrusion of prism resin surface; Described lighting module is used for the prism resin that UV light permeability the second base material unreeled in module irradiates described first base material, forms the blooming that surface has corresponding microstructure or pattern; Described blooming rolling module is used for carrying out rolling process by making the blooming obtained.
6. the blooming making apparatus as described in any one of claim 1-4, it is characterized in that, described blooming producing device comprises: be coated with module, unreel module, mantle forming module, lighting module and blooming rolling module, and described coating module is for the prism surface by resin-coated for prism extremely described first base material; The described module that unreels is for controlling described surface and have the second base material of microstructure or pattern and described first base material being synchronized with the movement; Described mantle forming module is used for forming prism structure by mantle format roll in the roll extrusion of prism resin surface; Described lighting module is used for the prism resin that the surface unreeled in module described in UV light permeability has described first base material of the second base material irradiation of microstructure or pattern, forms the blooming that surface has corresponding microstructure or pattern; Described blooming rolling module is used for carrying out rolling process by making the blooming obtained.
7. blooming making apparatus as claimed in claim 6, it is characterized in that, described blooming producing device also comprises rolling module, and described rolling module carries out rolling process for second base material surface unreeled in module described in being placed on microstructure or pattern.
8. blooming making apparatus as claimed in claim 6, it is characterized in that, the pattern in described blooming comprises: at least one in regular pattern and random pattern; Microstructure in described blooming comprises: at least one in geometric figure structure, point-like figure structure and random graphic structure.
9. the blooming making apparatus as described in any one of claim 1-4, is characterized in that, described first base material comprises prism film material.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520463156.3U CN204832563U (en) | 2015-06-30 | 2015-06-30 | Blooming preparation equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520463156.3U CN204832563U (en) | 2015-06-30 | 2015-06-30 | Blooming preparation equipment |
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| CN204832563U true CN204832563U (en) | 2015-12-02 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104965239A (en) * | 2015-06-30 | 2015-10-07 | 深圳市聚飞光学材料有限公司 | Optical film manufacturing method and manufacturing device |
| CN111923309A (en) * | 2020-06-22 | 2020-11-13 | 崔治权 | Prism film forming machine |
-
2015
- 2015-06-30 CN CN201520463156.3U patent/CN204832563U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104965239A (en) * | 2015-06-30 | 2015-10-07 | 深圳市聚飞光学材料有限公司 | Optical film manufacturing method and manufacturing device |
| CN111923309A (en) * | 2020-06-22 | 2020-11-13 | 崔治权 | Prism film forming machine |
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