CN204824603U - Toughened glass equipment - Google Patents
Toughened glass equipment Download PDFInfo
- Publication number
- CN204824603U CN204824603U CN201520458302.3U CN201520458302U CN204824603U CN 204824603 U CN204824603 U CN 204824603U CN 201520458302 U CN201520458302 U CN 201520458302U CN 204824603 U CN204824603 U CN 204824603U
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- China
- Prior art keywords
- heating chamber
- air
- grid cooling
- air grid
- cooling room
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The utility model discloses a toughened glass equipment, including last piece platform, heating chamber, air grid cooling chamber and lower piece platform, last piece platform, heating chamber, air grid cooling chamber and lower piece platform are provided with the roll table that docks in proper order respectively, the upper surface of roll table is in same horizontal plane, the heating chamber passes through the devices for heating air of pipe connection in the heating of the glass of peripheral hardware, the air grid cooling chamber is connected with external fan, this toughened glass equipment still includes refrigerating plant, refrigerating plant includes and compressor, evaporimeter and condenser is provided with the exhaust window on the air grid cooling chamber lateral wall, the air outlet and the exhaust window of condenser pass through the inlet end of pipe connection in devices for heating air, the air outlet of evaporimeter passes through the air intake of pipe connection in the fan. The utility model discloses toughened glass equipment's electric energy availability factor is high, and the energy consumption is low.
Description
Technical field
The utility model relates to glass tempering field, particularly relates to a kind of glass fibre reinforced plastic equipment.
Background technology
Toughened glass is the secondary processing product of sheet glass, and the processing of toughened glass can be divided into physical toughened method and chemical tempering process.Physical toughened glass is also called quenching toughened glass.It is by ordinary plate glass when being heated to softening temperature (about 640 DEG C) close to glass, internal stress is eliminated by the deformation of self, then glass is shifted out process furnace, with bull nozzle, high pressure freezing air is blowed to the two sides of glass again, make it rapidly and be cooled to room temperature equably, can toughened glass be obtained.This glass is in the stressed condition of inner tension and outside pressurized, once locally there is breakage, stress relief just can occur, glass is fractured into countless fritter, and these little fragments do not have sharp corners, not easily hurts sb.'s feelings.In the production process of toughened glass, to quality product have the greatest impact when being how to make glass form comparatively large and uniform internal stress.To yield effect maximum be then how to prevent from bursting and being out of shape.
The glass tempering furnace of prior art mostly adopts electrical heating type glass tempering furnace, its body of heater length is 24 meters, the transmission of glass is carried out by roller-way, it is successively about glass temperature is heated to 630-640 degree by heating system, be delivered to cooling system by roller-way, be cooled to 60-70 degree rapidly in a cooling system.Existing heating system employing diameter is that the tempering electric stove silk of 4 millimeters heats as lead-in wire, though the temperature of its heating reaches requirement, but work-ing life is shorter, cause heats not good, need to reduce the speed of ceramic roller, extend the heat treated that time that glass stops in heat-insulation system completes glass.Meanwhile, the energy consumption of electric stove wire is high, therefore will consume a large amount of electric energy in toughening process.
Utility model content
The technical problems to be solved in the utility model, provides the glass fibre reinforced plastic equipment that a kind of production efficiency is high, energy consumption is low.
The utility model is achieved in that
A kind of glass fibre reinforced plastic equipment, comprise a platform, heating chamber, air grid cooling room and bottom sheet platform, described upper slice platform, heating chamber, air grid cooling room and bottom sheet platform is respectively arranged with the roller-way docked successively, the upper surface of described roller-way is in same level, described heating chamber is connected to the hot air apparatus of the glass heats of peripheral hardware by pipeline, described air grid cooling room is connected with external blower fan; This glass fibre reinforced plastic equipment also comprises refrigeration plant, described refrigeration plant comprises compressor, vaporizer and condenser, air grid cooling room sidewall is provided with exhausting window, the air outlet of described condenser and exhausting window are connected to the inlet end of hot air apparatus by pipeline, and the air outlet of described vaporizer is connected to the blast inlet of blower fan by pipeline.
Further, be improve the resistance to elevated temperatures of roller-way, in a possible embodiment, the roller-way of described heating chamber and air grid cooling room is ceramic roller.
Further, for making the time of glass tempering and cooling controlled, improve the control handiness of reinforcing device, the roller-way of described upper slice platform, heating chamber, air grid cooling room and bottom sheet platform is driven by independently drive-motor respectively and runs.
Further, for improving the energy ecology of glass fibre reinforced plastic equipment, the heat in minimizing heating chamber, to external diffusion, the sidewall of described heating chamber and roof is respectively arranged with heat insulation foam.
Further, improve the air cycle efficiency of air grid cooling room, the exhausting window of described air grid cooling room is provided with vent fan.
The utility model tool has the following advantages: be different from existing glass fibre reinforced plastic equipment and adopt merely electric stove wire to generate heat, the utility model has newly increased refrigeration plant, the air outlet of the condenser of refrigeration plant is connected to the blast inlet of hot air apparatus by pipeline, the air outlet of the vaporizer of refrigeration plant is connected to the blast inlet of blower fan by pipeline, the hot blast of refrigeration plant and cold wind are all reasonably used to heating glass and cooled glass, greatly reduce the energy consumption of this glass fibre reinforced plastic equipment, simultaneously, the glass cools wind (with amount of heat) that air grid cooling room is discharged is recycled to hot air apparatus and carries out second-heating, what substantially increase heat energy recycles efficiency, also improve production efficiency simultaneously.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model embodiment glass fibre reinforced plastic equipment;
Fig. 2 is the structural representation of hot air apparatus in Fig. 1.
Label declaration:
1, upper slice platform; 2, heating chamber; 3, air grid cooling room; 4, bottom sheet platform;
5, refrigeration plant; 21, hot air apparatus; 22,31, heat insulation foam; 33, blower fan;
34, pipeline; 35, exhausting window; 11,23,32,41, roll shaft;
51, compressor; 52, vaporizer; 53, condenser; 54, expansion valve;
211, plenum fan; 212, electric heating tube; 231, tubular heating chamber.
Embodiment
By describing technology contents of the present utility model, structural attitude in detail, realized object and effect, accompanying drawing is coordinated to be explained in detail below in conjunction with embodiment.
Refer to Fig. 1 and Fig. 2, a kind of glass fibre reinforced plastic equipment, comprise a platform 1, heating chamber 2, air grid cooling room 3 and bottom sheet platform 4, described upper slice platform 1 and bottom sheet platform 4 are respectively used to undercarriage after glass loading and glass tempering, described heating chamber 3 is for heating glass, its temperature is raised rapidly, and described air grid cooling room 4 is for carrying out air-cooled to the glass after heating, thus realizes toughening process.Wherein, described upper slice platform 1, heating chamber 2, air grid cooling room 3 and bottom sheet platform 4 arrange roller-way respectively, roller-way is provided with roll shaft 11,23,32,41, described roller-way docks successively, the upper surface of roller-way is in same level, described roller-way is for transmitting glass, makes it from upper slice platform 1, heating chamber 2, air grid cooling room 3 and bottom sheet platform 4 process successively, thus realizes the whole process of tempering.Have for the hot air apparatus 21 of glass heats at described heating chamber 2 peripheral hardware, described hot air apparatus 21 produces a large amount of heats, and acts on glass surface, and the temperature of glass is raised rapidly; Described air grid cooling room 3 is connected with external blower fan 33, the a large amount of air quantity produced by blower fan 33 takes away the temperature of glass, thus reduce rapidly the temperature of glass, for the energy reducing heating chamber falls apart outward, the sidewall of described heating chamber and roof are respectively arranged with heat insulation foam 22, and sidewall and the roof of described air grid cooling room are also provided with heat insulation foam 31.The roller-way of described upper slice platform 1, heating chamber 2, air grid cooling room 3 and bottom sheet platform 4 is driven by independently drive-motor respectively and runs, therefore, only glass need be positioned on upper slice platform, glass can be sent to heating chamber, air grid cooling room and bottom sheet platform successively, whole toughening process is without the need to manual operation (manually only added the and undercarriage of responsible glass), and level of automation is high.
Further, for improving the energy conversion efficiency of heating chamber, reduce the overall energy consumption of glass fibre reinforced plastic equipment, in the present embodiment, described hot air apparatus comprises tubular heating chamber 213, plenum fan 211 and electric heating tube 212, described electric heating tube 212 is arranged in described tubular heating chamber 213, plenum fan 211 is arranged in the inlet end of tubular heating chamber 213, air grid cooling room 3 sidewall is provided with exhausting window 35, exhausting window 35 is provided with vent fan, and described exhausting window 35 is connected to the inlet end of tubular heating chamber 213 by pipeline 34.
In the present embodiment, described automatization glass fibre reinforced plastic equipment also comprises refrigeration plant 5, described refrigeration plant 5 is all identical with principle with the structure of traditional compression refrigerating apparatus, comprise compressor 51, vaporizer 52, expansion valve 54 and condenser 53, described compressor 51, condenser 53, expansion valve 54, vaporizer 52 are connected by copper pipe successively, form sealing circulating line, circulating line internal recycle has refrigerated medium.Preferably, described compressor 51 is frequency-changeable compressor.The air outlet of described condenser 53 is connected to the blast inlet (i.e. the inlet end of tubular heating chamber 213) of hot air apparatus 21 by pipeline, the air outlet of described vaporizer 52 is connected to the blast inlet of blower fan 33 by pipeline.Therefore, the heat that described condenser 53 discharges is transported in hot air apparatus 21, carries out preheating to the air in hot air apparatus 21, and the air after preheating is used to heat glass after reheating; The cold wind that described vaporizer 52 blows out then is blown in air grid cooling room 3 by blower fan 33 and reduces for glass.The energy (comprising hot blast and cold wind) that visible refrigeration plant 5 discharges reasonably is lowered the temperature for glass heats and glass, simultaneously, relative to traditional electric heating device, the energy conversion rate of compression-type refrigeration device 5 is the highest, 5 ~ 6 times (8 times can be reached in theory) of traditional electro-heat equipment, therefore, substantially increase the service efficiency of electric energy, reduce the overall energy consumption of device.
The utility model has newly increased refrigeration plant, the air outlet of the condenser of refrigeration plant is connected to the blast inlet of hot air apparatus by pipeline, the air outlet of the vaporizer of refrigeration plant is connected to the blast inlet of blower fan by pipeline, the hot blast of refrigeration plant and cold wind are all reasonably used to heating glass and cooled glass, greatly reduce the energy consumption of this glass fibre reinforced plastic equipment, simultaneously, the glass cools wind (with amount of heat) that air grid cooling room is discharged is recycled to hot air apparatus and carries out second-heating, what substantially increase heat energy recycles efficiency, also improve production efficiency simultaneously.
In one embodiment, for improving the resistance to elevated temperatures of roller-way, described heating chamber 2 is ceramic roller with the roller-way of air grid cooling room 3, and the surface of each roll shaft 23 and 32 on ceramic roller is all made up of pottery, has good resistance to elevated temperatures.
The foregoing is only embodiment of the present utility model; not thereby the scope of the claims of the present utility model is limited; every utilize the utility model specification sheets and accompanying drawing content to do equivalent shapes or structural transformation; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present utility model.
Claims (6)
1. a glass fibre reinforced plastic equipment, comprise a platform, heating chamber, air grid cooling room and bottom sheet platform, described upper slice platform, heating chamber, air grid cooling room and bottom sheet platform is respectively arranged with the roller-way docked successively, the upper surface of described roller-way is in same level, described heating chamber is connected to the hot air apparatus of the glass heats of peripheral hardware by pipeline, described air grid cooling room is connected with external blower fan;
It is characterized in that, also comprise refrigeration plant, described refrigeration plant comprises compressor, vaporizer and condenser, air grid cooling room sidewall is provided with exhausting window, the air outlet of described condenser and exhausting window are connected to the inlet end of hot air apparatus by pipeline, and the air outlet of described vaporizer is connected to the blast inlet of blower fan by pipeline.
2. glass fibre reinforced plastic equipment according to claim 1, is characterized in that, the roller-way of described heating chamber and air grid cooling room is ceramic roller.
3. glass fibre reinforced plastic equipment according to claim 1, is characterized in that, the roller-way of described upper slice platform, heating chamber, air grid cooling room and bottom sheet platform is driven by independently drive-motor respectively and runs.
4. glass fibre reinforced plastic equipment according to claim 1, is characterized in that, the sidewall of described heating chamber and roof are respectively arranged with heat insulation foam.
5. glass fibre reinforced plastic equipment according to claim 1, is characterized in that, the exhausting window of described air grid cooling room is provided with vent fan.
6. glass fibre reinforced plastic equipment according to claim 1, it is characterized in that, described hot air apparatus comprises tubular heating chamber, plenum fan and electric heating tube, and described electric heating tube is arranged in described tubular heating chamber, and plenum fan is arranged in the inlet end of tubular heating chamber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520458302.3U CN204824603U (en) | 2015-06-30 | 2015-06-30 | Toughened glass equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520458302.3U CN204824603U (en) | 2015-06-30 | 2015-06-30 | Toughened glass equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204824603U true CN204824603U (en) | 2015-12-02 |
Family
ID=54682224
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520458302.3U Expired - Fee Related CN204824603U (en) | 2015-06-30 | 2015-06-30 | Toughened glass equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204824603U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112079560A (en) * | 2019-06-13 | 2020-12-15 | 江苏佳成特种玻璃制造有限公司 | Toughened glass cooling equipment |
-
2015
- 2015-06-30 CN CN201520458302.3U patent/CN204824603U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112079560A (en) * | 2019-06-13 | 2020-12-15 | 江苏佳成特种玻璃制造有限公司 | Toughened glass cooling equipment |
| CN112079560B (en) * | 2019-06-13 | 2022-05-10 | 江苏佳成特种玻璃制造有限公司 | Toughened glass cooling equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151202 Termination date: 20160630 |