CN204816538U - A high viscosity adhesive reaction kettle - Google Patents
A high viscosity adhesive reaction kettle Download PDFInfo
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- CN204816538U CN204816538U CN201520637012.5U CN201520637012U CN204816538U CN 204816538 U CN204816538 U CN 204816538U CN 201520637012 U CN201520637012 U CN 201520637012U CN 204816538 U CN204816538 U CN 204816538U
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- kettle body
- viscosity adhesive
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- reaction kettle
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Abstract
Description
技术领域technical field
本实用新型涉及化工设备技术领域,具体是一种高粘度胶粘剂反应釜。The utility model relates to the technical field of chemical equipment, in particular to a high-viscosity adhesive reaction kettle.
背景技术Background technique
反应釜是一种物理或者化学反应的容器,通过对容器的涉及和参数设置,实现工艺要求的加热、蒸发、冷却和低高速的混配功能。由于高粘度胶粘剂的粘度很大,在在搅拌过程中,很容易出现釜内物料粘贴在反应釜壁上,不易脱落,造成产物损失并且反应釜清洗操作难度高;而且当物料粘度增大的同时,电机的负荷也跟着增加,甚至对电机造成伤害,而且反应釜中很容易出现爆聚的现象,影响产品的质量;另外,传统反应釜无法实时监测釜体中物料的温度,使得物料的搅拌不均匀,效率低下,满足不了现代化工厂更高的需求。Reactor is a container for physical or chemical reactions. Through the involvement and parameter setting of the container, the heating, evaporation, cooling and low-speed mixing functions required by the process can be realized. Due to the high viscosity of the high-viscosity adhesive, during the stirring process, it is easy for the material in the kettle to stick to the wall of the reactor, and it is not easy to fall off, resulting in product loss and difficult cleaning of the reactor; and when the viscosity of the material increases at the same time , the load of the motor also increases, and even causes damage to the motor, and the phenomenon of detonation is easy to appear in the reactor, which affects the quality of the product; in addition, the traditional reactor cannot monitor the temperature of the material in the reactor in real time, so that the stirring of the material Uneven, low efficiency, can not meet the higher demand of modern factories.
实用新型内容Utility model content
本实用新型的目的在于提供一种高粘度胶粘剂反应釜,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a high-viscosity adhesive reaction kettle to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种高粘度胶粘剂反应釜,包括釜体,所述釜体内的中心轴承位置处设置有搅拌轴,所述搅拌轴的顶端釜体外侧设置有电机,所述搅拌轴的末端固定连接有搅拌桨,所述搅拌轴上通过第一抱箍和螺丝固定设置有涡旋扇叶,所述搅拌桨上通过第二抱箍固定有支架,所述支架上设置有边刮板;所述电机与检测控制器相连接,在高于釜体的位置设置有高位槽,所述高位槽通过管道与釜体相连接,所述管道上还设置有滴加阀门;所述釜体的外侧壁上套装有加热层,所述加热层的一侧顶部设置有温度监控装置,所述加热层的另一侧上设置有温度控制器。A high-viscosity adhesive reaction kettle, including a kettle body, a stirring shaft is arranged at the central bearing position in the kettle body, a motor is arranged on the top of the stirring shaft outside the kettle body, and a stirring paddle is fixedly connected to the end of the stirring shaft , the stirring shaft is fixed with a vortex fan blade through the first hoop and screws, the agitator is fixed with a bracket through the second hoop, and the side scraper is arranged on the bracket; the motor and the detection The controller is connected with each other, and a high-level tank is arranged at a position higher than the kettle body, and the high-level tank is connected with the kettle body through a pipeline, and the pipeline is also provided with a drip valve; the outer wall of the kettle body is sleeved with A heating layer, a temperature monitoring device is arranged on the top of one side of the heating layer, and a temperature controller is arranged on the other side of the heating layer.
作为本实用新型进一步的方案:所述边刮板紧靠釜体的内侧壁,但不与釜体接触。As a further solution of the utility model: the side scraper is close to the inner wall of the kettle body, but not in contact with the kettle body.
作为本实用新型再进一步的方案:所述滴加阀门与检测控制器相连接。As a further solution of the utility model: the dropping valve is connected with a detection controller.
与现有技术相比,本实用新型的有益效果是:本实用新型结构合理、安全稳定、工作效率高;釜体带设置有涡旋扇叶,搅拌轴的转动带动扇叶的转动,使得高粘度胶粘剂的混合效率更高,混合更均匀,有效节约了能源;反应釜中设置的边刮板,解决了普通反应釜在使用过程中高粘度胶粘剂贴壁,影响搅拌效果和产率的问题;并且通过对电机电流的检测,控制滴加阀门打开或关闭,进而消除高粘度胶粘剂的爆聚现象;另外,在釜体外套装一套温控装置,能够随时对反应釜内的温度进行监控,以更好满足物料制备的要求。Compared with the prior art, the beneficial effects of the utility model are: the utility model is reasonable in structure, safe and stable, and high in working efficiency; The viscosity adhesive has higher mixing efficiency and more uniform mixing, which effectively saves energy; the side scraper installed in the reactor solves the problem that the high-viscosity adhesive adheres to the wall during the use of the ordinary reactor and affects the stirring effect and production rate; and By detecting the motor current, the dripping valve is controlled to open or close, thereby eliminating the phenomenon of implosion of high-viscosity adhesives; in addition, a set of temperature control device is installed outside the kettle body, which can monitor the temperature inside the reactor at any time, so as to improve Good to meet the requirements of material preparation.
附图说明Description of drawings
图1为一种高粘度胶粘剂反应釜的结构示意图。Fig. 1 is a structural schematic diagram of a high-viscosity adhesive reaction kettle.
图中:1-釜体、2-搅拌轴、3-涡旋扇叶、4-第一抱箍、5-螺丝、6-边刮板、7-第二抱箍、8-支架、9-搅拌桨、10-电机、11-加热层、12-温度控制器、13-温度监控装置、14-检测控制器、15-管道、16-滴加阀门、17-高位槽。In the figure: 1-kettle body, 2-stirring shaft, 3-vortex fan blade, 4-first hoop, 5-screw, 6-side scraper, 7-second hoop, 8-bracket, 9- Stirring paddle, 10-motor, 11-heating layer, 12-temperature controller, 13-temperature monitoring device, 14-detection controller, 15-pipeline, 16-dropping valve, 17-high tank.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1,本实用新型实施例中,一种高粘度胶粘剂反应釜,包括釜体1,所述釜体1内的中心轴承位置处设置有搅拌轴2,所述搅拌轴2的顶端釜体1外侧设置有电机10,电机10驱动搅拌轴2转动,所述搅拌轴2的末端固定连接有搅拌桨9,所述搅拌轴2上通过第一抱箍4和螺丝5固定设置有涡旋扇叶3,所述涡旋扇叶3与搅拌轴2之间的夹角为75°,所述搅拌桨9上通过第二抱箍7固定有支架8,所述支架8上设置有边刮板6,所述边刮板6紧靠釜体1的内侧壁,但不与釜体1接触。搅拌轴2的转动带动涡旋扇叶3转动,涡旋扇叶3运动过程中产生于一个向下的涡旋推动力,离搅拌轴2近的高粘度胶粘剂在受到这种推动力的情况下向远离搅拌轴2的方向运动,到达靠近反应釜壁的位置,从而提高了靠近搅拌轴2的高粘度胶粘剂的搅拌效率,使得整个反应釜内的高粘度胶粘剂搅拌效率得到均衡化。同时搅拌轴2的运动带动了搅拌桨9运动,从而带动了边刮板6的运动。因为边刮板6紧靠釜体1,带动了粘贴在釜体1侧壁上的高粘度胶粘剂重新回到主体物料中,减少了高粘度胶粘剂的损失,同时使高粘度胶粘剂混合更均匀,反应效率更高。Please refer to Fig. 1, in the utility model embodiment, a kind of high-viscosity adhesive reaction kettle comprises kettle body 1, and the central bearing position in described kettle body 1 is provided with stirring shaft 2, and the top kettle of described stirring shaft 2 A motor 10 is arranged on the outside of the body 1, and the motor 10 drives the stirring shaft 2 to rotate. The end of the stirring shaft 2 is fixedly connected with the stirring paddle 9, and the stirring shaft 2 is fixedly provided with a vortex through the first hoop 4 and the screw 5. Fan blade 3, the angle between the vortex fan blade 3 and the stirring shaft 2 is 75°, the stirring paddle 9 is fixed with a support 8 through the second hoop 7, and the support 8 is provided with a side scraper Plate 6, the side scraper 6 is close to the inner wall of the kettle body 1, but not in contact with the kettle body 1. The rotation of the stirring shaft 2 drives the vortex fan blade 3 to rotate, and a downward vortex driving force is generated during the movement of the vortex fan blade 3. The high-viscosity adhesive close to the stirring shaft 2 is subjected to this driving force. It moves away from the stirring shaft 2 and reaches a position close to the wall of the reactor, thereby improving the stirring efficiency of the high-viscosity adhesive close to the stirring shaft 2 and equalizing the stirring efficiency of the high-viscosity adhesive in the entire reactor. At the same time, the movement of the stirring shaft 2 drives the movement of the stirring paddle 9, thereby driving the movement of the side scraper 6. Because the side scraper 6 is close to the kettle body 1, it drives the high-viscosity adhesive pasted on the side wall of the kettle body 1 to return to the main material, reducing the loss of the high-viscosity adhesive, and at the same time making the high-viscosity adhesive mix more evenly and facilitate the reaction. higher efficiency.
所述电机10与检测控制器14相连接,所述检测控制器14用于检测电机10中电流的大小,在高于釜体1的位置设置有高位槽17,所述高位槽17通过管道15与釜体1相连接,所述管道15上还设置有滴加阀门16,所述滴加阀门16与检测控制器14相连接。当釜体1内的物料粘度达到极限,电机10的电流增大,检测控制器14控制滴加阀门16打开,高位槽17内的溶剂迅速加入釜体1中进行稀释,减少电机10的电流,进而有效消除了高粘度胶粘剂的爆聚现象。The motor 10 is connected with a detection controller 14, and the detection controller 14 is used to detect the magnitude of the current in the motor 10, and a high-level groove 17 is arranged at a position higher than the kettle body 1, and the high-level groove 17 passes through the pipeline 15 Connected with the kettle body 1 , the pipeline 15 is also provided with a dripping valve 16 , and the dripping valve 16 is connected with a detection controller 14 . When the viscosity of the material in the kettle body 1 reaches the limit, the current of the motor 10 increases, the detection controller 14 controls the dripping valve 16 to open, and the solvent in the head tank 17 is quickly added to the kettle body 1 for dilution, reducing the current of the motor 10, Thus effectively eliminating the phenomenon of implosion of high-viscosity adhesives.
所述釜体1的外侧壁上套装有加热层11,所述加热层11的一侧顶部设置有温度监控装置13,所述加热层11的另一侧上设置有温度控制器12。温度监控装置13和温度控制器12能够随时对釜体1中的温度进行监控,以使高粘度胶粘剂的制备更合理。A heating layer 11 is set on the outer wall of the kettle body 1 , a temperature monitoring device 13 is arranged on the top of one side of the heating layer 11 , and a temperature controller 12 is arranged on the other side of the heating layer 11 . The temperature monitoring device 13 and the temperature controller 12 can monitor the temperature in the kettle body 1 at any time, so as to make the preparation of the high-viscosity adhesive more reasonable.
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to fall within the scope of the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106964287A (en) * | 2017-05-01 | 2017-07-21 | 无锡市翱宇特新科技发展有限公司 | A kind of intelligent chemical industry blending tank |
CN108380081A (en) * | 2018-01-24 | 2018-08-10 | 庄燕双 | A kind of petroleum pipeline production paint mixing arrangement |
CN108854656A (en) * | 2018-05-03 | 2018-11-23 | 柳伟军 | A kind of Petroleum refining catalyst zeolite molecular sieve production raw material mixing machine |
CN110732263A (en) * | 2019-11-29 | 2020-01-31 | 安徽辣魔王食品有限公司 | stirring and mixing device for konjac substance tripe gelation treatment |
CN111420625A (en) * | 2020-05-12 | 2020-07-17 | 江门市昆益树脂材料科技有限公司 | High viscosity feed liquid reation kettle and agitating unit |
-
2015
- 2015-08-21 CN CN201520637012.5U patent/CN204816538U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106964287A (en) * | 2017-05-01 | 2017-07-21 | 无锡市翱宇特新科技发展有限公司 | A kind of intelligent chemical industry blending tank |
CN108380081A (en) * | 2018-01-24 | 2018-08-10 | 庄燕双 | A kind of petroleum pipeline production paint mixing arrangement |
CN108854656A (en) * | 2018-05-03 | 2018-11-23 | 柳伟军 | A kind of Petroleum refining catalyst zeolite molecular sieve production raw material mixing machine |
CN110732263A (en) * | 2019-11-29 | 2020-01-31 | 安徽辣魔王食品有限公司 | stirring and mixing device for konjac substance tripe gelation treatment |
CN111420625A (en) * | 2020-05-12 | 2020-07-17 | 江门市昆益树脂材料科技有限公司 | High viscosity feed liquid reation kettle and agitating unit |
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