CN204783316U - Intake pipe seal gasket - Google Patents

Intake pipe seal gasket Download PDF

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Publication number
CN204783316U
CN204783316U CN201520358954.XU CN201520358954U CN204783316U CN 204783316 U CN204783316 U CN 204783316U CN 201520358954 U CN201520358954 U CN 201520358954U CN 204783316 U CN204783316 U CN 204783316U
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CN
China
Prior art keywords
rubber layer
metal substrate
intake pipe
suction tude
lugs
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Expired - Lifetime
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CN201520358954.XU
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Chinese (zh)
Inventor
刘伟
李德胜
高书贞
孟坤
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Weichai Power Co Ltd
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Weichai Power Co Ltd
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Abstract

本实用新型公开了一种进气管密封垫片,包括金属基板,金属基板的中间部位开设有通气孔,金属基板的上表面粘接有上部橡胶层,金属基板的下表面粘接有下部橡胶层,金属基板的外侧边缘处粘接有边缘橡胶层,上部橡胶层、下部橡胶层、边缘橡胶层为一体结构,上部橡胶层与下部橡胶层上各设一圈密封凸筋。本实用新型可用于进气管与发动机气缸盖之间的密封,具有密封性能好、对工作环境适应性强的有益效果。

The utility model discloses an intake pipe sealing gasket, which comprises a metal base plate, an air hole is opened in the middle part of the metal base plate, an upper rubber layer is bonded to the upper surface of the metal base plate, and a lower rubber layer is bonded to the lower surface of the metal base plate , the outer edge of the metal substrate is bonded with an edge rubber layer, the upper rubber layer, the lower rubber layer, and the edge rubber layer are integrated, and a ring of sealing ribs is respectively arranged on the upper rubber layer and the lower rubber layer. The utility model can be used for the sealing between the intake pipe and the cylinder head of the engine, and has the beneficial effects of good sealing performance and strong adaptability to the working environment.

Description

一种进气管密封垫片Air intake pipe sealing gasket

技术领域 technical field

本实用新型涉及发动机配件技术领域,具体的说是涉及一种进气管密封垫片。 The utility model relates to the technical field of engine accessories, in particular to an intake pipe sealing gasket.

背景技术 Background technique

进气管密封垫片是为了防止进气管和发动机气缸盖之间发生漏气现象而在两者之间设置的起密封作用的配件。现有的进气管密封垫片一般是采用涂覆橡胶层的薄钢板上面起一圈压波来密封。这里所说的压波是指设在进气管垫片上的一圈起密封作用的折皱状凸起,这种折皱状凸起被挤压后可以回弹,起到密封作用。这种进气管密封垫片的缺点是压波回弹率低,长时间使用后密封效果变差,容易出现漏气现象。随着市场对三漏要求的日益提高,迫切需要一种密封性能更好的进气管密封垫片。 The intake pipe sealing gasket is a sealing fitting set between the intake pipe and the engine cylinder head to prevent air leakage. Existing air intake pipe sealing gaskets generally adopt a circle of pressure waves on the thin steel plate coated with rubber layer to seal. The pressure wave referred to here refers to a ring of wrinkled protrusions on the gasket of the intake pipe that acts as a seal. The wrinkled protrusions can rebound after being squeezed to play a sealing role. The disadvantage of this intake pipe sealing gasket is that the pressure wave rebound rate is low, and the sealing effect becomes poor after long-term use, and air leakage is prone to occur. With the increasing requirements of the market for triple leaks, there is an urgent need for an air intake pipe sealing gasket with better sealing performance.

发明内容 Contents of the invention

本实用新型的目的是提供一种密封性能良好的进气管密封垫片。 The purpose of the utility model is to provide an air intake pipe sealing gasket with good sealing performance.

为实现上述目的,本实用新型包括金属基板,金属基板的中间部位开设有通气孔,金属基板的上表面粘接有上部橡胶层,金属基板的下表面粘接有下部橡胶层,金属基板的外侧边缘处粘接有边缘橡胶层,上部橡胶层、下部橡胶层、边缘橡胶层为一体结构,上部橡胶层与下部橡胶层上各设一圈密封凸筋。 To achieve the above object, the utility model includes a metal base plate, the middle part of the metal base plate is provided with a vent hole, the upper surface of the metal base plate is bonded with an upper rubber layer, the lower surface of the metal base plate is bonded with a lower rubber layer, and the outer side of the metal base plate The edge is bonded with an edge rubber layer, and the upper rubber layer, the lower rubber layer, and the edge rubber layer are integrated, and a ring of sealing ribs is respectively arranged on the upper rubber layer and the lower rubber layer.

所述上部橡胶层与下部橡胶层上的密封凸筋上下对称设置,密封凸筋的截面为由基部向其顶端逐渐变窄的梯形结构。 The sealing ribs on the upper rubber layer and the lower rubber layer are arranged symmetrically up and down, and the section of the sealing ribs is a trapezoidal structure gradually narrowing from the base to the top.

所述金属基板上设有两凸耳,上部橡胶层、下部橡胶层、边缘橡胶层上均设有与凸耳相对应的扩展部分并由扩展部分将凸耳完全包覆,上部橡胶层上与两凸耳相对应的部位各设一个定位凸柱。 There are two lugs on the metal base plate, and the upper rubber layer, the lower rubber layer, and the edge rubber layer are all provided with extended parts corresponding to the lugs, and the extended parts completely cover the lugs, and the upper rubber layer is connected with the A positioning boss is respectively arranged at the corresponding parts of the two lugs.

所述金属基板上的两凸耳分处在金属基板上相对的两侧部。 The two lugs on the metal base are located on opposite sides of the metal base.

所述定位凸柱为锥体结构。 The positioning boss is a cone structure.

所述上部橡胶层、下部橡胶层、边缘橡胶层均为氟橡胶层。 The upper rubber layer, the lower rubber layer and the edge rubber layer are all fluorine rubber layers.

本实用新型以金属基板为骨架,金属基板的上下表面以及外侧边缘处包覆有橡胶层,这种结构可兼顾硬度和弹性两种特性,能使进气管与气缸盖紧密贴合,起到良好的密封作用;上部橡胶层、下部橡胶层、边缘橡胶层为一体结构,此结构可使橡胶层与金属基板的粘结更加牢固并使橡胶层在制造成型时更加容易;上部橡胶层与下部橡胶层上各设一圈密封凸筋,此结构可进一步提升垫片的间隙补偿能力和回弹率,使得本实用新型在振动环境中仍能保持与进气管、气缸盖的紧密贴合。上部橡胶层与下部橡胶层上的密封凸筋上下对称设置,密封凸筋的截面由基部向其顶端逐渐变窄的梯形结构,此结构可保证密封凸筋在压缩变形时不会出现错位、褶皱等问题,确保良好的密封性能;金属基板上设有两凸耳,上部橡胶层上与两凸耳相对应的部位各设一个定位凸柱,定位凸柱可嵌入到设在气缸盖上的定位孔中,起到定位和防止错动的作用;金属基板上的两凸耳分处在金属基板上相对的两侧部,两定位凸柱分散设置,此结构可保证定位准确;定位凸柱为锥体结构,其与定位孔的结合和分离更加容易,有利于本实用新型的安装和拆卸;上部橡胶层、下部橡胶层、边缘橡胶层均为氟橡胶层,其具有良好的耐高温、耐油、耐化学、耐燃等特性,使用效果好,使用寿命长。 The utility model takes the metal substrate as the skeleton, and the upper and lower surfaces of the metal substrate and the outer edge are covered with a rubber layer. This structure can take into account both hardness and elasticity characteristics, and can make the intake pipe and the cylinder head closely fit and play a good role. The sealing function of the upper rubber layer, the lower rubber layer and the edge rubber layer are integrated, which can make the rubber layer and the metal substrate bond more firmly and make the rubber layer easier to manufacture and shape; the upper rubber layer and the lower rubber layer There is a ring of sealing ribs on each layer. This structure can further improve the gap compensation ability and rebound rate of the gasket, so that the utility model can still maintain a close fit with the intake pipe and the cylinder head in a vibrating environment. The sealing ribs on the upper rubber layer and the lower rubber layer are symmetrically arranged up and down. The cross section of the sealing ribs is a trapezoidal structure that gradually narrows from the base to the top. This structure can ensure that the sealing ribs will not be dislocated or wrinkled during compression deformation and other problems to ensure good sealing performance; there are two lugs on the metal base plate, and a positioning boss is provided on the upper rubber layer corresponding to the two lugs, and the positioning boss can be embedded in the positioning on the cylinder head. In the hole, it plays the role of positioning and preventing misalignment; the two lugs on the metal substrate are located on the opposite sides of the metal substrate, and the two positioning bosses are scattered. This structure can ensure accurate positioning; the positioning boss is Cone structure, it is easier to combine and separate from the positioning hole, which is beneficial to the installation and disassembly of the utility model; the upper rubber layer, the lower rubber layer, and the edge rubber layer are all fluororubber layers, which have good high temperature resistance and oil resistance , chemical resistance, flame resistance and other characteristics, the use effect is good, and the service life is long.

综上所述,本实用新型可用于进气管与发动机气缸盖之间的密封,具有密封性能好、对工作环境适应性强的有益效果。 In summary, the utility model can be used for sealing between the intake pipe and the engine cylinder head, and has the beneficial effects of good sealing performance and strong adaptability to the working environment.

附图说明 Description of drawings

下面结合附图对本实用新型的具体实施方式做进一步详细的说明: Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is described in further detail:

图1是本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;

图2是图1中沿A-A方向剖切后的结构示意图。 Fig. 2 is a schematic diagram of the structure cut along the A-A direction in Fig. 1 .

具体实施方式 Detailed ways

参照附图,该进气管密封垫片包括金属基板1,金属基板1的中间部位开设有通气孔2,金属基板1形成了进气管密封垫片的骨架,金属基板1的上表面粘接有上部橡胶层3,金属基板1的下表面粘接有下部橡胶层4,金属基板1的外侧边缘处粘接有边缘橡胶层5,上部橡胶层3、下部橡胶层4、边缘橡胶层5为一体结构,这种结构可使橡胶层与金属基板1的粘结更加牢固,并使得橡胶层在制造成型时更加容易。优选的,上部橡胶层3、下部橡胶层4、边缘橡胶层5均为氟橡胶层,其具有良好的耐高温、耐油、耐化学、耐燃等特性,可以取得更好的使用效果和较长的使用寿命。上部橡胶层3与下部橡胶层4上各设一圈密封凸筋6,增加密封凸筋6后可进一步提升进气管密封垫片的间隙补偿能力和回弹率,使得其在振动环境中仍能保持与进气管、气缸盖的紧密贴合。作为进一步的改进,上部橡胶层3与下部橡胶层4上的密封凸筋6上下对称设置,密封凸筋6的截面为由基部向其顶端逐渐变窄的梯形结构,此结构可保证密封凸筋6在压缩变形时不会出现错位、褶皱等问题,确保良好的密封性能。作为进一步的改进,金属基板1上设有两凸耳7,上部橡胶层3、下部橡胶层4、边缘橡胶层5上均设有与凸耳7相对应的扩展部分并由扩展部分将凸耳7完全包覆,上部橡胶层3上与两凸耳7相对应的部位各设一个定位凸柱8,金属基板1上的两凸耳7分处在金属基板1上相对的两侧部并与气缸盖上的定位孔相对应,定位凸柱8为锥体结构。定位凸柱8可嵌入到设在气缸盖上的定位孔中,起到定位和防止错动的作用,锥体结构的定位凸柱8更加易于跟定位孔相结合和分离,有利于进气管密封垫片的安装和拆卸。 Referring to the accompanying drawings, the air intake pipe sealing gasket includes a metal substrate 1, the middle part of the metal substrate 1 is provided with a vent hole 2, the metal substrate 1 forms the skeleton of the air intake pipe sealing gasket, and the upper surface of the metal substrate 1 is bonded with an upper The rubber layer 3, the lower rubber layer 4 is bonded to the lower surface of the metal substrate 1, the edge rubber layer 5 is bonded to the outer edge of the metal substrate 1, and the upper rubber layer 3, the lower rubber layer 4, and the edge rubber layer 5 are integrated. , this structure can make the bond between the rubber layer and the metal substrate 1 stronger, and make the rubber layer easier to manufacture and shape. Preferably, the upper rubber layer 3, the lower rubber layer 4, and the edge rubber layer 5 are all fluororubber layers, which have good properties such as high temperature resistance, oil resistance, chemical resistance, and flame resistance, and can achieve better use effects and longer life. service life. The upper rubber layer 3 and the lower rubber layer 4 are respectively provided with a ring of sealing ribs 6. After adding the sealing ribs 6, the gap compensation ability and rebound rate of the air intake pipe sealing gasket can be further improved, so that it can still be used in a vibrating environment. Maintain a tight fit with the intake pipe and cylinder head. As a further improvement, the sealing ribs 6 on the upper rubber layer 3 and the lower rubber layer 4 are arranged symmetrically up and down, and the section of the sealing ribs 6 is a trapezoidal structure that gradually narrows from the base to its top. This structure can ensure that the sealing ribs 6. There will be no misalignment, wrinkles and other problems during compression deformation, ensuring good sealing performance. As a further improvement, two lugs 7 are provided on the metal substrate 1, and the upper rubber layer 3, the lower rubber layer 4, and the edge rubber layer 5 are all provided with extended parts corresponding to the lugs 7, and the extended parts connect the lugs 7 is fully covered, and the upper rubber layer 3 is provided with a positioning boss 8 at the position corresponding to the two lugs 7, and the two lugs 7 on the metal substrate 1 are located on the opposite sides of the metal substrate 1 Corresponding to the positioning hole on the cylinder head, the positioning boss 8 is a cone structure. The positioning boss 8 can be embedded in the positioning hole on the cylinder head, which plays the role of positioning and preventing misalignment. The positioning boss 8 of the cone structure is easier to combine and separate from the positioning hole, which is conducive to the sealing of the intake pipe Gasket installation and removal.

Claims (6)

1. a suction tude gasket seal, it is characterized in that comprising metal substrate (1), the intermediate portion of metal substrate (1) offers vent (2), the upper surface of metal substrate (1) is bonded with upper rubber layer (3), the lower surface bonds of metal substrate (1) has lower rubber layer (4), the outer ledge place of metal substrate (1) is bonded with boundary rubber layer (5), upper rubber layer (3), lower rubber layer (4), boundary rubber layer (5) are structure as a whole, and upper rubber layer (3) and lower rubber layer (4) respectively establish a circle seal bead (6).
2. suction tude gasket seal according to claim 1, it is characterized in that described upper rubber layer (3) is symmetrical arranged up and down with the seal bead (6) on lower rubber layer (4), the cross section of seal bead (6) is the trapezium structure narrowed gradually to its top by base portion.
3. suction tude gasket seal according to claim 1, it is characterized in that described metal substrate (1) is provided with two lugs (7), upper rubber layer (3), lower rubber layer (4), boundary rubber layer (5) are equipped with the expansion corresponding with lug (7) and by expansion by completely coated for lug (7), a positioning convex column (8) is respectively established at the upper position corresponding with two lugs (7) of upper rubber layer (3).
4. suction tude gasket seal according to claim 3, is characterized in that two lugs (7) point on described metal substrate (1) are in the upper relative both sides of metal substrate (1).
5. suction tude gasket seal according to claim 3, is characterized in that described positioning convex column (8) is cone structure.
6. the suction tude gasket seal according to claim arbitrary in claim 1 to 5, is characterized in that described upper rubber layer (3), lower rubber layer (4), boundary rubber layer (5) are fluororubber layer.
CN201520358954.XU 2015-05-29 2015-05-29 Intake pipe seal gasket Expired - Lifetime CN204783316U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107830170A (en) * 2017-12-22 2018-03-23 奥音新材料(镇江)有限公司 A kind of loudspeaker produces Glue dripping head special sealing pad
CN112771291A (en) * 2018-09-28 2021-05-07 费德罗-莫格尔汽车零部件有限责任公司 Washer and grommet mounting assembly

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107830170A (en) * 2017-12-22 2018-03-23 奥音新材料(镇江)有限公司 A kind of loudspeaker produces Glue dripping head special sealing pad
CN107830170B (en) * 2017-12-22 2023-12-29 镇江贝斯特新材料股份有限公司 A special sealing gasket for speaker production dispensing head
CN112771291A (en) * 2018-09-28 2021-05-07 费德罗-莫格尔汽车零部件有限责任公司 Washer and grommet mounting assembly

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Granted publication date: 20151118

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