CN204773010U - Stirrer - Google Patents
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- CN204773010U CN204773010U CN201520482355.9U CN201520482355U CN204773010U CN 204773010 U CN204773010 U CN 204773010U CN 201520482355 U CN201520482355 U CN 201520482355U CN 204773010 U CN204773010 U CN 204773010U
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Abstract
一种搅拌机,包括搅拌装置,搅拌装置包括搅拌罐体,搅拌罐体的顶部开设有进料口,搅拌机还包括加水计量装置、搅拌轴和第一驱动装置,搅拌罐体的顶部开设有进水口且底部开设有出料口,加水装置包括水泵,水泵的出水口借助管道与搅拌罐体的进水口连通,管道上设置有浮子流量计,搅拌罐体内设置有水平设置的齿盘,齿盘的外径小于搅拌罐体的内径,搅拌罐体、齿盘和搅拌轴同轴设置,搅拌轴的上端与第一驱动装置的输出轴连接形成传动配合,搅拌轴的下端穿通搅拌罐体与齿盘固定连接。结构简单,使用方便,机械化进水、进料和搅拌,省时省力,降低了劳动强度,提高了工作效率,而且均匀性好,提高了产品的质量。
A mixer, including a stirring device, the stirring device includes a stirring tank body, the top of the stirring tank body is provided with a feed inlet, the mixer also includes a water adding metering device, a stirring shaft and a first driving device, and the top of the stirring tank body is provided with a water inlet And there is a material outlet at the bottom, the water adding device includes a water pump, the water outlet of the water pump is connected with the water inlet of the mixing tank by means of a pipeline, a float flowmeter is arranged on the pipeline, and a toothed plate arranged horizontally is arranged in the mixing tank, and the toothed plate The outer diameter is smaller than the inner diameter of the stirring tank, the stirring tank, the gear plate and the stirring shaft are coaxially arranged, the upper end of the stirring shaft is connected with the output shaft of the first driving device to form a transmission fit, and the lower end of the stirring shaft passes through the stirring tank body and the gear plate Fixed connection. Simple structure, easy to use, mechanized water feeding, feeding and stirring, saving time and labor, reducing labor intensity, improving work efficiency, and good uniformity, improving product quality.
Description
技术领域technical field
本实用新型属于搅拌设备技术领域,涉及到一种搅拌机。The utility model belongs to the technical field of stirring equipment and relates to a stirring machine.
背景技术Background technique
在制作墙体或墙板时,需要先进行搅拌过程,即将原料和水都加入到搅拌罐体内,并将原料和水搅拌均匀,现有的整个搅拌过程都是由人工来完成的,即人工将原料和水加入到搅拌罐体内,并且人工进行搅拌,费事费力,劳动强度较大,工作效率较低,而且间歇操作搅拌的均匀性不太好,效率低还影响墙体或墙板的质量。When making walls or wall panels, it is necessary to carry out the mixing process first, that is, to add the raw materials and water into the mixing tank, and to mix the raw materials and water evenly. The entire existing mixing process is done manually, that is, artificial Adding raw materials and water into the mixing tank and stirring manually is time-consuming, labor-intensive, and low-efficiency, and the uniformity of intermittent operation is not very good, and the low efficiency also affects the quality of the wall or wallboard .
发明内容Contents of the invention
本实用新型为了克服现有技术的缺陷,设计了一种搅拌机,结构简单,使用方便,可连续操作,省时省力,降低了劳动强度,提高了工作效率,而且均匀性好,提高了产品的质量。In order to overcome the defects of the prior art, the utility model designs a mixer, which has a simple structure, is convenient to use, can be operated continuously, saves time and effort, reduces labor intensity, improves work efficiency, and has good uniformity, which improves the quality of the product. quality.
本实用新型所采取的具体技术方案是:一种搅拌机,包括搅拌装置,搅拌装置包括搅拌罐体,搅拌罐体的顶部开设有进料口,关键是:所述的搅拌机还包括加水计量装置、搅拌轴和第一驱动装置,搅拌罐体的顶部开设有进水口且底部开设有出料口,加水计量装置包括水泵,水泵的出水口借助管道与搅拌罐体的进水口连通,管道上设置有浮子流量计,搅拌罐体内设置有水平设置的齿盘,齿盘的外径小于搅拌罐体的内径,搅拌罐体、齿盘和搅拌轴同轴设置,搅拌轴的上端与第一驱动装置的输出轴连接形成传动配合,搅拌轴的下端穿通搅拌罐体与齿盘固定连接。The specific technical solution adopted by the utility model is: a mixer, including a stirring device, the stirring device includes a stirring tank body, the top of the stirring tank body is provided with a feeding port, the key is: the mixer also includes a water adding metering device, The stirring shaft and the first driving device, the top of the stirring tank is provided with a water inlet and the bottom is provided with a material outlet, the water adding metering device includes a water pump, the water outlet of the water pump is connected with the water inlet of the stirring tank by means of a pipeline, and the pipeline is provided with Rotameter, the stirring tank body is provided with a horizontal toothed plate, the outer diameter of the toothed plate is smaller than the inner diameter of the stirring tank body, the stirring tank body, the toothed plate and the stirring shaft are coaxially arranged, the upper end of the stirring shaft is connected to the first driving device The output shaft is connected to form a transmission fit, and the lower end of the stirring shaft passes through the stirring tank body and is fixedly connected with the gear plate.
所述的搅拌罐体的内径与齿盘的外径之间的差值为5~30mm。The difference between the inner diameter of the stirring tank and the outer diameter of the toothed disc is 5-30mm.
所述的搅拌机还包括螺旋送料装置,螺旋送料装置包括第二驱动装置和筒体,筒体的进料口处设置有料斗,筒体的出料口与搅拌罐体的进料口连通,筒体内设置有送料轴,筒体与送料轴同轴设置,送料轴与第二驱动装置的输出轴连接形成传动配合,送料轴上盘绕设置有送料桨叶。The mixer also includes a screw feeding device, the screw feeding device includes a second driving device and a cylinder, a hopper is arranged at the feed inlet of the cylinder, the discharge port of the cylinder communicates with the feed inlet of the stirring tank, and the cylinder The body is provided with a feeding shaft, the cylinder body and the feeding shaft are coaxially arranged, the feeding shaft is connected with the output shaft of the second driving device to form a transmission fit, and the feeding paddle is coiled on the feeding shaft.
所述的搅拌罐体的进料口处设置有进料腔室,进料腔室的侧壁上开设有进料口,进料腔室的进料口与筒体的出料口连通,进料腔室内设置有竖直搅轴和搅拌杆,搅拌杆的上端有水平设置的连接杆,连接杆的一端与搅拌杆的上端固定连接,连接杆的另一端与竖直搅轴的下端固定连接,竖直搅轴的上端与搅拌轴连接形成传动配合。The feeding port of the stirring tank body is provided with a feeding chamber, the side wall of the feeding chamber is provided with a feeding port, the feeding port of the feeding chamber communicates with the discharging port of the cylinder body, and The material chamber is provided with a vertical stirring shaft and a stirring rod. The upper end of the stirring rod has a connecting rod arranged horizontally. One end of the connecting rod is fixedly connected with the upper end of the stirring rod, and the other end of the connecting rod is fixedly connected with the lower end of the vertical stirring shaft. , the upper end of the vertical stirring shaft is connected with the stirring shaft to form a transmission fit.
所述的筒体的下端开设有排料口,排料口处设置有密封盖,密封盖与排料口形成卡接配合或螺纹锁紧配合。The lower end of the cylinder body is provided with a discharge port, and a sealing cover is provided at the discharge port, and the sealing cover and the discharge port form a clamping fit or a thread locking fit.
所述的料斗的出料口处设置有与送料轴平行设置的粉碎轴,粉碎轴上设置有粉碎桨叶,粉碎轴与送料轴形成传动配合。The discharge port of the hopper is provided with a crushing shaft parallel to the feeding shaft, the crushing shaft is provided with crushing paddles, and the crushing shaft and the feeding shaft form a transmission fit.
增设底座,底座上设置有支架,搅拌罐体和筒体都与支架固定连接,支架与底座固定连接,第一驱动装置与搅拌罐体固定连接,第二驱动装置和水泵都与底座固定连接。A base is added, the base is provided with a bracket, the mixing tank body and cylinder body are fixedly connected with the bracket, the bracket is fixedly connected with the base, the first driving device is fixedly connected with the mixing tank body, and the second driving device and the water pump are fixedly connected with the base.
所述的筒体水平设置,底座的底部设置有万向轮。The cylinder is arranged horizontally, and universal wheels are arranged at the bottom of the base.
所述的筒体倾斜设置且设置有料斗的一端位于下方,筒体的轴线与水平面之间的夹角为30~70°。The cylinder body is arranged obliquely and one end provided with the hopper is located below, and the included angle between the axis of the cylinder body and the horizontal plane is 30-70°.
所述的第一驱动装置与搅拌轴之间、第二驱动装置与送料轴之间的传动方式都是皮带传动,搅拌轴与竖直搅轴之间的传动方式是链条传动。The transmission mode between the first driving device and the stirring shaft and between the second driving device and the feeding shaft is belt drive, and the transmission mode between the stirring shaft and the vertical stirring shaft is chain transmission.
本实用新型的有益效果是:螺旋送料装置将物料输送到搅拌罐体内,水泵内的水通过管道进入搅拌罐体内,搅拌轴进行搅拌,只有粒径小于齿盘与搅拌罐体之间缝隙的物料才可以落到齿盘下方,机械化连续操作,省时省力,降低了劳动强度,提高了工作效率,而且均匀性好,提高了产品的质量。The beneficial effects of the utility model are: the screw feeding device transports the material into the mixing tank body, the water in the water pump enters the mixing tank body through the pipeline, and the stirring shaft stirs, only the material whose particle size is smaller than the gap between the tooth disc and the mixing tank body Only then can it fall to the bottom of the gear plate, mechanized continuous operation, saving time and effort, reducing labor intensity, improving work efficiency, and good uniformity, improving product quality.
附图说明Description of drawings
图1为本实用新型第一实施例的结构示意图。Fig. 1 is a schematic structural view of the first embodiment of the utility model.
图2为本实用新型第二实施例的结构示意图。Fig. 2 is a schematic structural diagram of the second embodiment of the present invention.
附图中,1代表搅拌罐体,2代表水泵,3代表搅拌轴,4代表第一驱动装置,5代表齿盘,6代表第二驱动装置,7代表筒体,8代表料斗,9代表送料轴,10代表竖直搅轴,11代表密封盖,12代表粉碎轴,13代表底座,14代表万向轮,15代表浮子流量计。In the drawings, 1 represents the stirring tank, 2 represents the water pump, 3 represents the stirring shaft, 4 represents the first driving device, 5 represents the gear plate, 6 represents the second driving device, 7 represents the cylinder, 8 represents the hopper, and 9 represents the feeding Shaft, 10 represents the vertical stirring shaft, 11 represents the sealing cover, 12 represents the crushing shaft, 13 represents the base, 14 represents the universal wheel, and 15 represents the rotameter.
具体实施方式Detailed ways
下面结合附图和具体实施例对本实用新型做详细说明:Below in conjunction with accompanying drawing and specific embodiment the utility model is described in detail:
实施例1、如图1所示,一种搅拌机,包括搅拌装置,搅拌装置包括搅拌罐体1,搅拌罐体1的顶部开设有进料口,搅拌机还包括加水计量装置、搅拌轴3和第一驱动装置4,搅拌罐体1的顶部开设有进水口且底部开设有出料口,加水计量装置包括水泵2,水泵2的出水口借助管道与搅拌罐体1的进水口连通,管道上设置有浮子流量计15,搅拌罐体1内设置有水平设置的齿盘5,齿盘5的外径小于搅拌罐体1的内径,搅拌罐体1、齿盘5和搅拌轴3同轴设置,搅拌罐体1的内径与齿盘5的外径之间的差值为5~30mm,搅拌轴3的上端与第一驱动装置4的输出轴连接形成传动配合,搅拌轴3的下端穿通搅拌罐体1与齿盘5固定连接。搅拌罐体1的进料口和进水口都在搅拌轴3附近,原料和水落在搅拌罐体1内的齿盘5中心附近,在离心力的作用下向外圈移动,在这个距离内原料和水进行一次混合,然后由齿盘5上层往下层落,由齿盘5进行二次拌合,机械化操作,省时省力,降低了劳动强度,提高了工作效率,而且均匀性好,提高了产品的质量。Embodiment 1, as shown in Figure 1, a kind of stirrer comprises stirring device, and stirring device comprises stirring tank body 1, and the top of stirring tank body 1 is provided with feed inlet, and stirrer also comprises water adding metering device, stirring shaft 3 and the first A driving device 4, the top of the mixing tank 1 is provided with a water inlet and the bottom is provided with a material outlet, the water metering device includes a water pump 2, and the water outlet of the water pump 2 is communicated with the water inlet of the mixing tank 1 by means of a pipeline, and the pipeline is provided with There is a float flowmeter 15, and a horizontally arranged toothed disc 5 is arranged in the stirring tank body 1. The outer diameter of the toothed disc 5 is smaller than the inner diameter of the stirring tank body 1, and the stirring tank body 1, the toothed disc 5 and the stirring shaft 3 are arranged coaxially. The difference between the inner diameter of the stirring tank body 1 and the outer diameter of the gear plate 5 is 5-30mm, the upper end of the stirring shaft 3 is connected with the output shaft of the first driving device 4 to form a transmission fit, and the lower end of the stirring shaft 3 passes through the stirring tank The body 1 is fixedly connected with the toothed disc 5 . The feed inlet and water inlet of the stirring tank 1 are near the stirring shaft 3, and the raw materials and water fall near the center of the toothed plate 5 in the stirring tank 1, and move to the outer ring under the action of centrifugal force. Within this distance, the raw materials and The water is mixed once, then falls from the upper layer of the toothed disc 5 to the lower layer, and the second mixing is carried out by the toothed disc 5. Mechanized operation saves time and effort, reduces labor intensity, improves work efficiency, and has good uniformity, which improves the product quality. the quality of.
搅拌机还包括螺旋送料装置,螺旋送料装置包括第二驱动装置6和筒体7,筒体7水平设置,筒体7的进料口处设置有料斗8,筒体7的出料口与搅拌罐体1的进料口连通,筒体7内设置有送料轴9,筒体7与送料轴9同轴设置,送料轴9与第二驱动装置6的输出轴连接形成传动配合,送料轴9上盘绕设置有送料桨叶,送料轴9可以推进物料前进,防止物料在筒体7内堆积而影响生产效率。料斗8的出料口处设置有与送料轴9平行设置的粉碎轴12,粉碎轴12上设置有粉碎桨叶,粉碎轴12与送料轴9形成传动配合,粉碎轴12可以对物料进行粉碎处理,从而提高搅拌的均匀性,更好地保证产品的质量。The mixer also includes a screw feeding device, the screw feeding device includes a second driving device 6 and a cylinder 7, the cylinder 7 is arranged horizontally, a hopper 8 is arranged at the feed inlet of the cylinder 7, and the outlet of the cylinder 7 is connected to the mixing tank. The feeding port of the body 1 is connected, and the cylinder body 7 is provided with a feed shaft 9, the cylinder body 7 and the feed shaft 9 are arranged coaxially, and the feed shaft 9 is connected with the output shaft of the second driving device 6 to form a transmission fit. The coil is provided with feeding paddles, and the feeding shaft 9 can push the material forward, preventing the material from accumulating in the barrel 7 and affecting the production efficiency. The discharge port of the hopper 8 is provided with a crushing shaft 12 parallel to the feeding shaft 9. The crushing shaft 12 is provided with a crushing paddle. The crushing shaft 12 and the feeding shaft 9 form a transmission cooperation, and the crushing shaft 12 can crush the material. , so as to improve the uniformity of mixing and better ensure the quality of the product.
作为对本实用新型的进一步改进,搅拌罐体1的进料口处设置有进料腔室,进料腔室的侧壁上开设有进料口,进料腔室的进料口与筒体7的出料口连通,进料腔室内设置有竖直搅轴10和搅拌杆,搅拌杆的上端有水平设置的连接杆,连接杆的一端与搅拌杆的上端固定连接,连接杆的另一端与竖直搅轴10的下端固定连接,竖直搅轴10的上端与搅拌轴3连接形成传动配合,第一驱动装置4与搅拌轴3之间、第二驱动装置6与送料轴9之间的传动方式都是皮带传动,搅拌轴3与竖直搅轴10之间的传动方式是链条传动,搅拌杆可以防止原料结块粘接,防止出现堵塞现象。As a further improvement to the utility model, a feed chamber is provided at the feed port of the stirring tank body 1, and a feed port is provided on the side wall of the feed chamber, and the feed port of the feed chamber is connected to the barrel 7 The discharge port of the feed chamber is connected, and the vertical stirring shaft 10 and the stirring rod are arranged in the feeding chamber, and the upper end of the stirring rod has a connecting rod arranged horizontally. The lower end of the vertical stirring shaft 10 is fixedly connected, and the upper end of the vertical stirring shaft 10 is connected with the stirring shaft 3 to form a transmission fit. Between the first driving device 4 and the stirring shaft 3, between the second driving device 6 and the feeding shaft 9 The transmission mode is all belt transmission, the transmission mode between the stirring shaft 3 and the vertical stirring shaft 10 is a chain transmission, and the stirring rod can prevent the raw materials from agglomerating and bonding, and prevent clogging.
作为对本实用新型的进一步改进,筒体7的下端开设有排料口,排料口处设置有密封盖11,密封盖11与排料口形成卡接配合或螺纹锁紧配合,搅拌时密封盖11与排料口密封锁紧,搅拌完成后,打开密封盖11,可以由排料口处将筒体7内的残余物料清理干净,结构简单,操作方便快捷。增设底座13,底座13上设置有支架,搅拌罐体1和筒体7都与支架固定连接,支架与底座13固定连接,第一驱动装置4与搅拌罐体1固定连接,第二驱动装置6和水泵2都与底座13固定连接,底座13的底部设置有万向轮14,可以根据实际的生产需求,快速地移动搅拌机的位置,以满足不同的使用需求,适用于小批量生产,需要经常更换生产位置的场所,机械化进水、进料和搅拌,省时省力,降低了劳动强度,提高了工作效率,而且均匀性好,提高了产品的质量。As a further improvement to the utility model, the lower end of the cylinder body 7 is provided with a discharge port, and a sealing cover 11 is provided at the discharge port, and the sealing cover 11 and the discharge port form a clamping fit or a thread locking fit, and the sealing cover is sealed when stirring. 11 is sealed and locked with the discharge port. After the stirring is completed, open the sealing cover 11, and the residual material in the cylinder 7 can be cleaned from the discharge port. The structure is simple and the operation is convenient and quick. Add a base 13, the base 13 is provided with a bracket, the stirring tank body 1 and the cylinder body 7 are fixedly connected with the bracket, the bracket is fixedly connected with the base 13, the first driving device 4 is fixedly connected with the stirring tank body 1, and the second driving device 6 Both the water pump and the water pump 2 are fixedly connected to the base 13, and the bottom of the base 13 is provided with a universal wheel 14, which can quickly move the position of the mixer according to the actual production requirements to meet different usage requirements. It is suitable for small batch production and needs frequent The place where the production location is changed, water intake, material feeding and mixing are mechanized, which saves time and effort, reduces labor intensity, improves work efficiency, and has good uniformity, which improves the quality of the product.
实施例2、如图2所示,与实施例1不同的是,筒体7倾斜设置且设置有料斗8的一端位于下方,筒体7的轴线与水平面之间的夹角为30~70°,料斗8比较低,上料时不用搬很高,适合工作量比较大的场所。Embodiment 2, as shown in Figure 2, is different from Embodiment 1 in that the cylinder body 7 is arranged obliquely and the end with the hopper 8 is located below, and the angle between the axis of the cylinder body 7 and the horizontal plane is 30-70° , The hopper 8 is relatively low, and there is no need to move it very high when loading materials, which is suitable for places with a relatively large workload.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520482355.9U CN204773010U (en) | 2015-07-07 | 2015-07-07 | Stirrer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520482355.9U CN204773010U (en) | 2015-07-07 | 2015-07-07 | Stirrer |
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| Publication Number | Publication Date |
|---|---|
| CN204773010U true CN204773010U (en) | 2015-11-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520482355.9U Expired - Lifetime CN204773010U (en) | 2015-07-07 | 2015-07-07 | Stirrer |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108890886A (en) * | 2018-06-07 | 2018-11-27 | 蒋孔满 | A kind of normal concrete mixing plant facilitating discharging |
-
2015
- 2015-07-07 CN CN201520482355.9U patent/CN204773010U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108890886A (en) * | 2018-06-07 | 2018-11-27 | 蒋孔满 | A kind of normal concrete mixing plant facilitating discharging |
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