CN204770294U - Automatic continuous punching press lathe of changing - Google Patents

Automatic continuous punching press lathe of changing Download PDF

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Publication number
CN204770294U
CN204770294U CN201520321279.3U CN201520321279U CN204770294U CN 204770294 U CN204770294 U CN 204770294U CN 201520321279 U CN201520321279 U CN 201520321279U CN 204770294 U CN204770294 U CN 204770294U
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stamping
clamping
machine tool
parts
automated continuous
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董卡兵
左光辉
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Eva Precision Industrial Zhongshan Ltd
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Eva Precision Industrial Zhongshan Ltd
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Abstract

The utility model relates to an automatic continuous stamping die who changes, including a workstation, install the mould that a plurality of equidistance distribute on this workstation, it still includes the handling device of a liftable and translation, and this handling device includes a plurality of clamping device that are used for centre gripping punching press spare part, and these a plurality of clamping device equidistance distribute and correspond with the mould. The product has the advantages of high production automation degree, accurate clamping of stamping parts, convenient use, high universality, monitoring capability, reduction of production cost, improvement of production efficiency and guarantee of production quality.

Description

一种自动化的连续冲压机床An automated continuous stamping machine tool

技术领域 technical field

本实用新型涉及一种自动化的连续冲压机床。 The utility model relates to an automatic continuous stamping machine tool.

背景技术 Background technique

冲压是一种常用的机械加工方法,实际生产过程中,一个产品往往是通过多次冲压成型的。针对这种生产工艺,目前主要是一个机床上面安装有多个冲压模具,通过柱体和圆孔进行定位和紧固冲压零部件。这种方法能较好地解决了多次冲压工艺的问题,但是该定位和紧固方法较复杂,通用性不高,精度不易控制,自动化生产程度不高,且生产过程中无法对单个冲压工位进行监控,易产生批量质量问题。 Stamping is a commonly used mechanical processing method. In the actual production process, a product is often formed by multiple stampings. For this production process, at present, a machine tool is mainly equipped with multiple stamping dies, and the stamping parts are positioned and fastened through the cylinder and the round hole. This method can better solve the problem of multiple stamping processes, but the positioning and fastening method is complicated, the versatility is not high, the precision is not easy to control, the degree of automatic production is not high, and it is impossible to control the individual stamping workers during the production process. It is easy to produce batch quality problems for monitoring.

实用新型内容 Utility model content

为了解决上述问题,本实用新型提供一种自动化的连续冲压机床,其生产自动化程度高,能准确夹持冲压零部件,使用方便,通用性高,具有监控能力,能降低生产成本,提高生产效率,保证生产质量。 In order to solve the above problems, the utility model provides an automated continuous stamping machine tool, which has a high degree of production automation, can accurately clamp stamping parts, is easy to use, has high versatility, has monitoring capabilities, can reduce production costs, and improve production efficiency , To ensure the quality of production.

为解决上述技术问题,本实用新型一种自动化的连续冲压机床,包括一工作台,该工作台上安装有若干等距分布的模具,其还包括一可升降和平移的搬运装置,该搬运装置包括若干用于夹持冲压零部件的夹持装置,该若干夹持装置等距分布并与模具对应。 In order to solve the above-mentioned technical problems, the utility model is an automatic continuous stamping machine tool, which includes a workbench on which a number of equidistantly distributed molds are installed, and it also includes a lifting and translating handling device, the handling device It includes a plurality of clamping devices for clamping stamping parts, and the plurality of clamping devices are equidistantly distributed and correspond to the mould.

采取上述的结构设计后,当完成一次冲压,夹持装置松开夹持的冲压零部件后,最后一个冲压零部件落入回收处,搬运装置通过升降和水平运动将夹持装置搬运至对应的前一冲压工位处(对应原第一个冲压工位的夹持装置移动至新来料的位置),夹持装置夹持对应的冲压零部件后,搬运装置通过升降和水平运动将冲压零部件搬运至对应的后一冲压工位处(将最后一个冲压零部件搬运至回收处的上方),做好下一次冲压的准备。反复循环上述的过程便能够自动实现对冲压零部件的多次冲压和连续冲压。该过程简单,自动化程度高。 After adopting the above structural design, when a stamping is completed, the clamping device releases the clamped stamping parts, and the last stamping part falls into the recovery place, and the handling device transports the clamping device to the corresponding position through lifting and horizontal movement. At the previous stamping station (the clamping device corresponding to the original first stamping station moves to the position of the new incoming material), after the clamping device clamps the corresponding stamping parts, the handling device lifts the stamping parts by lifting and horizontal movement The parts are transported to the corresponding next stamping station (transport the last stamped part above the recovery place) to prepare for the next stamping. Repeating the above-mentioned process can automatically realize multiple stamping and continuous stamping of stamping parts. The process is simple and highly automated.

进一步,搬运装置包括两安装板,该安装板通过一驱动机构驱动可进行升降和平移运动,两安装板沿着模具分布的走向分布在模具的两侧。这样便于实现多次冲压和连续冲压的自动化,降低人工成本,提高生产效率。 Further, the conveying device includes two mounting plates, which are driven by a driving mechanism to perform lifting and translational movements, and the two mounting plates are distributed on both sides of the mold along the distribution direction of the mold. This facilitates the automation of multiple stamping and continuous stamping, reduces labor costs and improves production efficiency.

再进一步,夹持装置包括一夹持冲压零部件的夹持部和一调节夹持部相对冲压零部件的起始位置的调节机构。这样夹持装置能够适用于不同尺寸的冲压零部件,提高夹持装置的通用性,且能够准确地夹持冲压零部件。 Still further, the clamping device includes a clamping part for clamping the stamping part and an adjustment mechanism for adjusting the initial position of the clamping part relative to the stamping part. In this way, the clamping device can be applied to stamping parts of different sizes, the versatility of the clamping device is improved, and the stamping parts can be accurately clamped.

再进一步,调节机构通过螺栓调节夹持部相对冲压零部件的起始位置。这样的调节机构使用方便,可靠性高。 Still further, the adjusting mechanism adjusts the starting position of the clamping part relative to the stamping parts through bolts. Such an adjustment mechanism is convenient to use and has high reliability.

再进一步,夹持部设置成两块相互匹配的夹持块,两块夹持块分布在冲压零部件的两侧,且调节机构能分别调节两块夹持块相对冲压零部件的起始位置。这样更能准确调节夹持部相对冲压零部件的起始位置。 Furthermore, the clamping part is set as two clamping blocks that match each other, and the two clamping blocks are distributed on both sides of the stamping parts, and the adjustment mechanism can respectively adjust the initial positions of the two clamping blocks relative to the stamping parts . In this way, the initial position of the clamping portion relative to the stamping part can be adjusted more accurately.

再进一步,夹持块与冲压零部件接触的一侧设置成圆弧端面。这样夹持块能更好地夹持冲压零部件。 Still further, the side of the clamping block in contact with the stamping parts is set as a circular arc end face. This allows the clamping block to better hold the stamped part.

再进一步,搬运装置上设置有若干监控连续冲压过程的监控件,该监控件与夹持装置一一对应。这样如果某个冲压环节出现异常,对应的监控件便会控制本实用新型停止工作并发出报警信息,这样能够对连续冲压过程起到监控的作用,同时及时检测和维修异常的冲压环节,有利于提高生产效率,保证产品的质量。 Still further, the conveying device is provided with a plurality of monitoring parts for monitoring the continuous stamping process, and the monitoring parts correspond to the clamping devices one by one. In this way, if there is an abnormality in a stamping link, the corresponding monitoring part will control the utility model to stop working and send an alarm message, which can monitor the continuous stamping process, and at the same time detect and repair the abnormal stamping link in time, which is beneficial Improve production efficiency and ensure product quality.

再进一步,本实用新型一种自动化的连续冲压机床还包括一设置在工作台左侧的自动送料装置、一设置在工作台右侧的回收冲压零部件的回收装置。这样能实现送料和回收冲压零部件的自动化,可进一步降低人工成本,提高生产效率。 Still further, the automatic continuous stamping machine tool of the present invention also includes an automatic feeding device arranged on the left side of the workbench, and a recovery device arranged on the right side of the workbench for recovering stamping parts. This can realize the automation of feeding and recycling stamping parts, which can further reduce labor costs and improve production efficiency.

本实用新型的有益效果是:本产品生产自动化程度高,能准确夹持冲压零部件,使用方便,通用性高,具有监控能力,能降低生产成本,提高生产效率,保证生产质量。 The beneficial effects of the utility model are: the product has a high degree of production automation, can accurately clamp stamping parts, is convenient to use, has high versatility, has monitoring capabilities, can reduce production costs, improve production efficiency, and ensure production quality.

附图说明 Description of drawings

下面结合附图和实施例对本实用新型进一步说明。 Below in conjunction with accompanying drawing and embodiment the utility model is further described.

图1是本实用新型某一次冲压之前的状态示意图; Fig. 1 is a schematic diagram of the state before a certain stamping of the utility model;

图2是本实用新型搬运装置向前移动一个冲压工位距离后夹持装置夹持冲压零部件的状态示意图。 Fig. 2 is a schematic view of the clamping device clamping the stamping parts after the conveying device of the present invention is moved forward by a stamping station distance.

具体实施方式 Detailed ways

参照图1至图2,一种自动化的连续冲压机床,包括一工作台1,该工作台1上安装有若干等距分布的模具,其还包括一可升降和平移的搬运装置,该搬运装置包括若干用于夹持冲压零部件4的夹持装置2,该若干夹持装置2等距分布并与模具对应。模具和夹持装置2的数量可根据实际需要的冲压工序来决定,并且为了实现自动连续冲压和自动回收完成的冲压零部件4,夹持装置2的数量比模具的数量多一个,且多出的一个夹持装置2设置在最后并处于4成品回收处的上方。 Referring to Fig. 1 to Fig. 2, an automatic continuous stamping machine tool includes a workbench 1 on which a number of equidistant molds are installed, and it also includes a liftable and translational handling device, the handling device It includes several clamping devices 2 for clamping the stamping parts 4, and the several clamping devices 2 are equidistantly distributed and correspond to the mould. The number of molds and clamping devices 2 can be determined according to the stamping process actually required, and in order to realize automatic continuous stamping and automatic recovery of completed stamping parts 4, the number of clamping devices 2 is one more than the number of molds, and more A clamping device 2 is arranged at the end and is above the 4 finished product recycling places.

实际工作过程如下:如图1和图2所示,首先安装好模具和调整好夹持装置2的位置,启动机床之后,当完成一次冲压,夹持装置2松开夹持的冲压零部件4后,最后一个冲压零部件4落入回收处,搬运装置通过升降和水平运动将夹持装置2搬运至对应的前一冲压工位处(对应原第一个冲压工位的夹持装置2移动至取料的位置),夹持装置2夹持对应的冲压零部件4后,搬运装置通过升降和水平运动将冲压零部件4搬运至对应的后一冲压工位处(将最后一个冲压零部件4搬运至回收处的上方),做好下一次冲压的准备。反复循环上述的过程便能够自动实现对冲压零部件4的多次冲压和连续冲压。该过程简单,自动化程度高。 The actual working process is as follows: As shown in Figure 1 and Figure 2, first install the mold and adjust the position of the clamping device 2, after starting the machine tool, when a stamping is completed, the clamping device 2 releases the clamped stamping parts 4 Finally, the last stamping part 4 falls into the recovery place, and the handling device transports the clamping device 2 to the corresponding previous stamping station through lifting and horizontal movement (the clamping device 2 corresponding to the original first stamping station moves to the position of picking), after the clamping device 2 clamps the corresponding stamping part 4, the handling device transports the stamping part 4 to the corresponding subsequent stamping station through lifting and horizontal movement (the last stamping part 4 transported to the top of the recycling place), ready for the next stamping. Repeating the above-mentioned process can automatically realize the multiple stamping and continuous stamping of the stamping parts 4 . The process is simple and highly automated.

在本优选实施例中,搬运装置包括两安装板,该安装板通过一驱动机构驱动可进行升降和平移运动,两安装板沿着模具分布的走向分布在模具的两侧,这样便于实现多次冲压和连续冲压的自动化,降低人工成本,提高生产效率;夹持装置2包括一夹持冲压零部件4的夹持部21和一调节夹持部21相对冲压零部件4的起始位置的调节机构22,这样夹持装置21能够适用于不同尺寸的冲压零部件4,提高夹持装置2的通用性,且能够准确地夹持冲压零部件4;调节机构22通过螺栓调节夹持部21相对冲压零部件4的起始位置,螺栓一端与搬运装置连接,另一端与夹持部21连接,通过调节螺栓旋转伸入搬运装置长度来调节夹持部21相对冲压零部件4的起始位置,这样的调节机构22使用方便,可靠性高;夹持部21设置成两块相互匹配的夹持块211,两块夹持块211分布在冲压零部件4的两侧,且调节机构22能分别调节两块夹持块211相对冲压零部件4的起始位置,这样更能准确调节夹持部21相对冲压零部件4的起始位置;夹持块211与冲压零部件4接触的一侧设置成圆弧端面,这样夹持块211能更好地夹持冲压零部件4。 In this preferred embodiment, the handling device includes two mounting plates, which can be driven by a driving mechanism to perform lifting and translational movements. The two mounting plates are distributed on both sides of the mold along the distribution direction of the mold, which is convenient for multiple times. The automation of stamping and continuous stamping reduces labor costs and improves production efficiency; the clamping device 2 includes a clamping part 21 for clamping the stamping part 4 and an adjustment of the initial position of the clamping part 21 relative to the stamping part 4 Mechanism 22, such that the clamping device 21 can be applied to stamping parts 4 of different sizes, improve the versatility of the clamping device 2, and can accurately clamp the stamping parts 4; the adjustment mechanism 22 adjusts the clamping part 21 relative to For the initial position of the stamping part 4, one end of the bolt is connected to the conveying device, and the other end is connected to the clamping part 21, and the initial position of the clamping part 21 relative to the stamping part 4 is adjusted by adjusting the length of the bolt rotating into the conveying device. Such an adjustment mechanism 22 is easy to use and has high reliability; the clamping part 21 is set as two mutually matching clamping blocks 211, and the two clamping blocks 211 are distributed on both sides of the stamping part 4, and the adjustment mechanism 22 can be respectively Adjust the starting position of the two clamping blocks 211 relative to the stamping part 4, so that the starting position of the clamping part 21 relative to the stamping part 4 can be adjusted more accurately; the side of the clamping block 211 in contact with the stamping part 4 is set The end face is formed into a circular arc, so that the clamping block 211 can better clamp the stamping parts 4 .

本实用新型一种自动化的连续冲压机床,当然不限于上述的优选实施例,根据实际需求,搬运装置可以是一个整体式的,或者设置成三块,甚至更多;调节机构22也可以采用螺杆等其他方式调节夹持部21的位置;夹持部21可以是一个类似机器手的夹持工具,或者可以设置成四块,甚至更多;夹持块211的与冲压零部件4接触的一侧可以根据冲压零部件4的形状和尺寸设置成不同的形状。 An automatic continuous stamping machine tool of the utility model is of course not limited to the above-mentioned preferred embodiment. According to actual needs, the handling device can be an integral type, or be arranged in three pieces, or even more; the adjustment mechanism 22 can also use a screw and other ways to adjust the position of the clamping part 21; the clamping part 21 can be a clamping tool similar to a robot hand, or can be set to four pieces, or even more; The sides can be provided in different shapes depending on the shape and size of the stamped part 4 .

此外,本实用新型的搬运装置上设置有若干监控连续冲压过程的监控件3,该监控件3与夹持装置2一一对应,这样如果某个冲压环节出现异常,对应的监控件3便会控制本实用新型停止工作并发出报警信息,这样能够对连续冲压过程起到监控的作用,同时及时检测和维修异常的冲压环节,有利于提高生产效率,保证产品的质量。 In addition, the handling device of the present invention is provided with a number of monitoring parts 3 for monitoring the continuous stamping process, and the monitoring parts 3 correspond to the clamping device 2 one by one, so that if there is an abnormality in a certain stamping link, the corresponding monitoring part 3 will be The utility model is controlled to stop working and send an alarm message, which can monitor the continuous stamping process, and at the same time detect and repair abnormal stamping links in time, which is conducive to improving production efficiency and ensuring product quality.

为了进一步降低人工成本,提高生产效率,本实用新型一种自动化的连续冲压机床,还可以在工作台1的左侧设置一自动送料装置、在工作台1的右侧设置一回收冲压零部件4的回收装置6。 In order to further reduce labor costs and improve production efficiency, an automatic continuous stamping machine tool of the present invention can also be provided with an automatic feeding device on the left side of the workbench 1 and a recovery stamping part 4 on the right side of the workbench 1 The recycling device 6.

综上所述,本产品生产自动化程度高,能准确夹持冲压零部件,使用方便,通用性高,具有监控能力,能降低生产成本,提高生产效率,保证生产质量。 To sum up, this product has a high degree of automation in production, can accurately clamp stamping parts, is easy to use, has high versatility, and has monitoring capabilities, which can reduce production costs, improve production efficiency, and ensure production quality.

当然,以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。 Certainly, the above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. For those skilled in the art, the present utility model may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.

Claims (8)

1.一种自动化的连续冲压机床,包括一工作台(1),该工作台(1)上安装有若干等距分布的模具,其特征在于:其还包括一可升降和平移的搬运装置,该搬运装置包括若干用于夹持冲压零部件(4)的夹持装置(2),该若干夹持装置(2)等距分布并与模具对应。 1. An automated continuous stamping machine tool, comprising a workbench (1), on which a number of equidistantly distributed molds are installed, characterized in that: it also includes a lifting and translational handling device, The handling device includes a plurality of clamping devices (2) for clamping stamping parts (4), and the plurality of clamping devices (2) are equidistantly distributed and correspond to the mould. 2.如权利要求1所述的一种自动化的连续冲压机床,其特征在于:所述搬运装置包括两安装板,该安装板通过一驱动机构驱动可进行升降和平移运动,两安装板沿着模具分布的走向分布在模具的两侧。 2. An automated continuous stamping machine tool as claimed in claim 1, characterized in that: said handling device comprises two mounting plates, which can be driven by a drive mechanism to move up and down and translate, and the two mounting plates are along the The direction of mold distribution is distributed on both sides of the mold. 3.如权利要求1所述的一种自动化的连续冲压机床,其特征在于:所述夹持装置(2)包括一夹持冲压零部件(4)的夹持部(21)和一调节所述夹持部(21)相对冲压零部件(4)的起始位置的调节机构(22)。 3. An automated continuous stamping machine tool according to claim 1, characterized in that: the clamping device (2) includes a clamping part (21) for clamping the stamping parts (4) and an adjustment station Describe the adjustment mechanism (22) of the initial position of the clamping part (21) relative to the stamping part (4). 4.如权利要求3所述的一种自动化的连续冲压机床,其特征在于:所述调节机构(22)通过螺栓调节所述夹持部(2)相对冲压零部件(4)的起始位置。 4. An automated continuous stamping machine tool according to claim 3, characterized in that: the adjustment mechanism (22) adjusts the initial position of the clamping part (2) relative to the stamping parts (4) through bolts . 5.如权利要求3所述的一种自动化的连续冲压机床,其特征在于:所述夹持部(21)设置成两块相互匹配的夹持块(211),两块夹持块(211)分布在冲压零部件(4)的两侧,所述调节机构(22)能分别调节两块夹持块(211)相对冲压零部件(4)的起始位置。 5. An automated continuous stamping machine tool according to claim 3, characterized in that: the clamping part (21) is set as two mutually matching clamping blocks (211), two clamping blocks (211 ) are distributed on both sides of the stamping part (4), and the adjustment mechanism (22) can respectively adjust the initial positions of the two clamping blocks (211) relative to the stamping part (4). 6.如权利要求5所述的一种自动化的连续冲压机床,其特征在于:所述夹持块(211)与冲压零部件(4)接触的一侧设置成圆弧端面。 6. An automated continuous stamping machine tool according to claim 5, characterized in that: the side of the clamping block (211) in contact with the stamping parts (4) is set as a circular arc end surface. 7.如权利要求1所述的一种自动化的连续冲压机床,其特征在于:所述搬运装置上设置有若干监控连续冲压过程的监控件(3),该监控件(3)与所述夹持装置(2)一一对应。 7. An automated continuous stamping machine tool according to claim 1, characterized in that: the handling device is provided with several monitoring parts (3) for monitoring the continuous stamping process, the monitoring parts (3) and the clamp There is a one-to-one correspondence between the holding devices (2). 8.如权利要求1所述的一种自动化的连续冲压机床,其特征在于:其还包括一设置在所述工作台(1)左侧的自动送料装置(5)、一设置在所述工作台(1)右侧的回收冲压零部件(4)的回收装置(6)。 8. An automated continuous stamping machine tool according to claim 1, characterized in that it also includes an automatic feeding device (5) set on the left side of the workbench (1), an Recycling device (6) for recovering stamping parts (4) on the right side of table (1).
CN201520321279.3U 2015-05-15 2015-05-15 Automatic continuous punching press lathe of changing Expired - Fee Related CN204770294U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106734575A (en) * 2017-01-23 2017-05-31 上海众达汽车冲压件有限公司 A kind of processing technology of punching type moulding lines
CN107617695A (en) * 2017-10-25 2018-01-23 长春工业大学 Automobile cold punching parts automation press line
CN111015133A (en) * 2019-12-31 2020-04-17 江苏悍狮霸智能科技有限公司 Processing technology and equipment for pressing plate for fixing blade
CN113453819A (en) * 2019-01-18 2021-09-28 诺冠自动化解决方案有限责任公司 Method and device for automatically converting tool system
CN118437826A (en) * 2024-05-06 2024-08-06 广州中益机械有限公司 Large-scale stamping device and stamping process

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106734575A (en) * 2017-01-23 2017-05-31 上海众达汽车冲压件有限公司 A kind of processing technology of punching type moulding lines
CN106734575B (en) * 2017-01-23 2019-07-23 上海众达汽车冲压件有限公司 A kind of processing technology of punching type moulding lines
CN107617695A (en) * 2017-10-25 2018-01-23 长春工业大学 Automobile cold punching parts automation press line
CN113453819A (en) * 2019-01-18 2021-09-28 诺冠自动化解决方案有限责任公司 Method and device for automatically converting tool system
US11878410B2 (en) 2019-01-18 2024-01-23 Norgren Automation Solutions, Llc Method and apparatus for automated transforming tooling systems
CN113453819B (en) * 2019-01-18 2024-03-15 诺冠自动化解决方案有限责任公司 Method and device for automatically switching tool system
CN111015133A (en) * 2019-12-31 2020-04-17 江苏悍狮霸智能科技有限公司 Processing technology and equipment for pressing plate for fixing blade
CN111015133B (en) * 2019-12-31 2021-08-03 江苏悍狮霸智能科技有限公司 Processing technology and equipment for pressing plate for fixing blade
CN118437826A (en) * 2024-05-06 2024-08-06 广州中益机械有限公司 Large-scale stamping device and stamping process

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