CN204770039U - Accurate curved system device of many winding pipes - Google Patents
Accurate curved system device of many winding pipes Download PDFInfo
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- CN204770039U CN204770039U CN201520449641.5U CN201520449641U CN204770039U CN 204770039 U CN204770039 U CN 204770039U CN 201520449641 U CN201520449641 U CN 201520449641U CN 204770039 U CN204770039 U CN 204770039U
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Abstract
The utility model provides an accurate curved system device of many winding pipes, its characteristic it includes wheel mould (1), interior double -layered mould (2), press from both sides mould (3), guided mode (4) and support fixture (5) outward, install on a round mould (1) interior double -layered mould (2), outer mould (3) and interior double -layered mould (2) bigeminy of pressing from both sides, guided mode (4) are located the peak department of a round mould (1), support fixture (5) are located one side of guided mode (4), the radius R' of wheel mould (1) adds the volume of kick -backing the semidiameter correction for theoretical radius R, and bending angle A' adds the correction angle that kick -backs for theoretical bending angle A. The utility model discloses simple structure does benefit to the realization, through the resilience of considering the return bend in the design during forming die, then to corrections of kick -backing of forming die's bend radius, has solved the problem that size and product size behind the crooked resilience of pipe are not inconsistent, has improved the shaping efficiency and the former material utilization rate of product to the productivity effect of product has been improved.
Description
Technical field
The utility model relates to a kind of swan neck system, especially a kind of elastic modelling quantity according to material and deformation extent, determine the springback capacity of material, by carrying out resilience correction to bent pipe mold, realize the bending radius of bend pipe and bend the numerical controlled bending of pipe device that angle meets product requirement, the specifically accurate bending device of a kind of many bend pipe bendings.
Background technology
Because tube bending process is elastic and plastic deformation process, resilience is there is time bending, causing the problems such as profile angle is little, bending radius is large, pipeline axis is elongated and dihedral angle diminishes, for ensureing the precision that pipe bends, must considering that resilience is on bending the impact caused.When designing bend pipe mould, according to the impact that resilience causes, bend pipe mould being revised, realizing the object of accurate bend pipe.
Utility model content
The purpose of this utility model be for current factory when bending small-diameter, thin-walled bend pipe, the resilience problem of the crooked position existed, design a kind of accurate bending device of many bend pipe bendings can revised resilience and impact, it is by revising according to the theoretical size of bend pipe and springback capacity the mould of bend pipe, ensures that the size of the bend pipe bent meets product size required precision.Thus improve shaping efficiency and the utilization rate of raw materials of product, and improve the productivity effect of product.
The technical solution of the utility model is:
The accurate bending device of a kind of many bend pipe bendings, its feature it comprise wheel mould 1, interior clamping 2, outer clamping 3, guided mode 4 and support fixture 5, described interior clamping 2 is arranged on wheel mould 1, described outer clamping 3 occurs in pairs with interior clamping 2, described guided mode 4 is positioned at the peak place of wheel mould 1, and described support fixture 5 is positioned at the side of guided mode 4; Described radius R ' of taking turns mould 1 is that principal radii R adds Resilience radius correction, and angle of bend A ' adds resilience correction angle for theoretical angle of bend A.
The Resilience radius correction of described wheel mould 1 equals the 5-8% of principal radii.
The resilience correction angle of described angle of bend is by following formulae discovery:
Resilience correction angle Δ C (i) and theoretical angle of bend C
0(i) in once linear relationship, that is:
ΔC(i)=PC
0(i)+F1≤i≤n-2
In formula: P-proportional springback rate,
F-fixing rebound degree;
Adopt experimental technique design factor P, F, concrete grammar is, used CNC tube bending machine does raw material pipe the elbow of two differently curved angles, the actual angle C that record bending machine is bending
1, C
2, and measure corresponding spring back angle Δ
1, Δ
2, the numerical value recorded is substituted into following formulae discovery and goes out P, F.
F=C
1-(C
1-Δ
1)·(P+1)。
The beneficial effects of the utility model:
The utility model structure is simple, be beneficial to realization, by considering the resilience of bend pipe when being designed to mould, then to the bending radius resilience correction in addition of mould, solve the problem that the size after tube bending resilience and product size are not inconsistent, improve shaping efficiency and the utilization rate of raw materials of product, and improve the productivity effect of product.
Accompanying drawing explanation
Fig. 1 is planar structure schematic diagram of taking turns mould of the present utility model.
Fig. 2 is perspective view of taking turns mould of the present utility model.
Fig. 3 is the working state schematic representation of swan neck system of the present utility model.
Detailed description of the invention
Below in conjunction with drawings and Examples, the utility model is further described.
As shown in Figure 3.
The accurate bending device of a kind of many bend pipe bendings, comprise wheel mould 1, interior clamping 2, outer clamping 3, guided mode 4 and support fixture 5, described interior clamping 2 is arranged on wheel mould 1, described outer clamping 3 occurs in pairs with interior clamping 2, described guided mode 4 is positioned at the peak place of wheel mould 1, and described support fixture 5 is positioned at the side of guided mode 4; Described radius R ' of taking turns mould 1 is that principal radii R adds Resilience radius correction, this Resilience radius correction equals the 5-8% of principal radii, angle of bend A ' adds resilience correction angle for theoretical angle of bend A, and the resilience correction angle of described angle of bend is by following formulae discovery:
Resilience correction angle Δ C (i) and theoretical angle of bend C
0(i) in once linear relationship, that is:
ΔC(i)=PC
0(i)+F1≤i≤n-2
In formula: P-proportional springback rate,
F-fixing rebound degree;
Adopt experimental technique design factor P, F, concrete grammar is, used CNC tube bending machine does raw material pipe the elbow of two differently curved angles, the actual angle C that record bending machine is bending
1, C
2, and measure corresponding spring back angle Δ
1, Δ
2, the numerical value recorded is substituted into following formulae discovery and goes out P, F.
F=C
1-(C
1-Δ
1)·(P+1)。
The utility model does not relate to the part prior art that maybe can adopt all same as the prior art and is realized.
Claims (2)
1. the accurate bending device of bend pipe bending more than a kind, it is characterized in that it comprises wheel mould (1), interior clamping (2), outer clamping (3), guided mode (4) and support fixture (5), described interior clamping (2) is arranged on wheel mould (1), described outer clamping (3) and interior clamping (2) occur in pairs, described guided mode (4) is positioned at the peak place of wheel mould (1), and described support fixture (5) is positioned at the side of guided mode (4); Described radius R ' of taking turns mould (1) is that principal radii R adds Resilience radius correction, and angle of bend A ' adds resilience correction angle for theoretical angle of bend A.
2. the accurate bending device of many bend pipe bendings according to claim 1, is characterized in that the Resilience radius correction of described wheel mould (1) equals the 5-8% of principal radii.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201520449641.5U CN204770039U (en) | 2015-06-26 | 2015-06-26 | Accurate curved system device of many winding pipes |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201520449641.5U CN204770039U (en) | 2015-06-26 | 2015-06-26 | Accurate curved system device of many winding pipes |
Publications (1)
Publication Number | Publication Date |
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CN204770039U true CN204770039U (en) | 2015-11-18 |
Family
ID=54510165
Family Applications (1)
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CN201520449641.5U Active CN204770039U (en) | 2015-06-26 | 2015-06-26 | Accurate curved system device of many winding pipes |
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CN (1) | CN204770039U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105057420A (en) * | 2015-06-26 | 2015-11-18 | 江苏新恒基特种装备股份有限公司 | Multi-bending bent pipe precision bending device |
-
2015
- 2015-06-26 CN CN201520449641.5U patent/CN204770039U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105057420A (en) * | 2015-06-26 | 2015-11-18 | 江苏新恒基特种装备股份有限公司 | Multi-bending bent pipe precision bending device |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant |