CN204758088U - Flotation column liquid level measurement device - Google Patents

Flotation column liquid level measurement device Download PDF

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Publication number
CN204758088U
CN204758088U CN201520277234.0U CN201520277234U CN204758088U CN 204758088 U CN204758088 U CN 204758088U CN 201520277234 U CN201520277234 U CN 201520277234U CN 204758088 U CN204758088 U CN 204758088U
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ball float
mounting bracket
liquid level
floating ball
float
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李庆恩
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Sinochem Fuling Chongqing Chemical Industry Co Ltd
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Sinochem Fuling Chongqing Chemical Industry Co Ltd
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Abstract

本实用新型公开了一种浮选柱液位测量装置,包括浮选柱容器,在浮选柱容器顶部设置浮球安装支架,浮球安装支架上固定有升降管导向筒,升降管导向筒内插有升降管,升降管的下端固定有浮球,浮球安装支架的上表面设有仪表安装支架,仪表安装支架上安装有液位变送器,液位变送器包括竖向的检测杆和活套在检测杆上的浮子,检测杆的中心线与升降管的中心线在同一直线上,检测杆从升降管的上端伸到升降管内,并且浮子位于升降管的上端管口上;浮球安装支架的下表面设有至少两根浮球导向杆,浮球上设有浮球导向支耳,浮球导向杆穿过浮球导向支耳的竖向圆孔。是一种更加准确的浮选柱液位测量装置,可以避免浮选柱内的介质的扰动对测量的影响。

The utility model discloses a flotation column liquid level measuring device, which comprises a flotation column container, a floating ball mounting bracket is arranged on the top of the flotation column container, a lifting pipe guiding cylinder is fixed on the floating ball mounting bracket, and the lifting pipe guiding cylinder A lifting tube is inserted, and a floating ball is fixed at the lower end of the lifting tube. The upper surface of the floating ball mounting bracket is provided with an instrument mounting bracket, and a liquid level transmitter is installed on the instrument mounting bracket. The liquid level transmitter includes a vertical detection rod. The center line of the detection rod and the center line of the lift pipe are on the same straight line with the float looped on the detection rod. The detection rod extends from the upper end of the lift pipe to the inside of the lift pipe, and the float is located on the upper nozzle of the lift pipe; the float ball The lower surface of the mounting bracket is provided with at least two floating ball guide rods, the floating ball is provided with floating ball guiding lugs, and the floating ball guiding rods pass through the vertical circular holes of the floating ball guiding lugs. It is a more accurate flotation column liquid level measurement device, which can avoid the influence of the disturbance of the medium in the flotation column on the measurement.

Description

浮选柱液位测量装置Flotation column liquid level measuring device

技术领域technical field

本实用新型涉及一种浮选柱液位测量装置,特别涉及选煤、选矿的浮选柱液位测量装置。The utility model relates to a flotation column liquid level measuring device, in particular to a flotation column liquid level measuring device for coal and ore dressing.

背景技术Background technique

浮选柱是一种选煤、选矿常用设备,浮选柱内液位的准确可靠检测一直是生产中的难题,浮选柱液位直接影响到浮选柱工作的稳定性。Flotation column is a common equipment for coal preparation and ore dressing. Accurate and reliable detection of the liquid level in the flotation column has always been a difficult problem in production. The liquid level of the flotation column directly affects the stability of the flotation column.

浮选柱中介质粘稠度大,液位的上面还有一层气泡层物料(一般为泡沫),内部物料扰动大,常规的雷达液位计、超声波液位计、浮球液位计、差压液位计等均会因工况的特殊,无法检测或可靠性差,液位检测不准确。The medium in the flotation column has a high viscosity, and there is a layer of bubble layer material (usually foam) above the liquid level, and the internal material disturbance is large. Conventional radar level gauges, ultrasonic level gauges, float level gauges, differential Due to the special working conditions, the liquid level gauge cannot be detected or the reliability is poor, and the liquid level detection is inaccurate.

实用新型内容Utility model content

针对现有的问题,本实用新型的目的在于提供一种测量可靠、成本低的浮选柱液位测量装置。In view of the existing problems, the purpose of the utility model is to provide a flotation column liquid level measuring device with reliable measurement and low cost.

为了实现上述目的,本实用新型的技术方案为:一种浮选柱液位测量装置,包括浮选柱容器,其特征在于:在所述浮选柱容器顶部设置浮球安装支架,所述浮球安装支架上开有轴线上下延伸的通孔,在该通孔中固定有升降管导向筒,所述升降管导向筒内插有升降管,所述升降管的下端伸到浮选柱容器内与浮球相连,所述浮球安装支架的上表面设有仪表安装支架,所述仪表安装支架上安装有液位变送器,所述液位变送器包括竖向的检测杆和活套在检测杆上的浮子,所述检测杆的中心线与升降管的中心线在同一直线上,所述检测杆从升降管的上端伸到升降管内,并且所述浮子位于升降管的上端管口上;In order to achieve the above object, the technical solution of the present invention is: a flotation column liquid level measuring device, including a flotation column container, characterized in that: a floating ball mounting bracket is arranged on the top of the flotation column container, and the floating The ball mounting bracket is provided with a through hole with the axis extending up and down, and the guide tube of the lift tube is fixed in the through hole, and the lift tube is inserted into the guide tube of the lift tube, and the lower end of the lift tube extends into the container of the flotation column Connected with the floating ball, the upper surface of the floating ball mounting bracket is provided with an instrument mounting bracket, and a liquid level transmitter is installed on the instrument mounting bracket, and the liquid level transmitter includes a vertical detection rod and a looper The float on the detection rod, the center line of the detection rod is on the same straight line as the center line of the lift tube, the detection rod extends from the upper end of the lift tube into the lift tube, and the float is located on the upper nozzle of the lift tube ;

所述浮球安装支架的下表面设有至少两根浮球导向杆,所述浮球位于浮球导向杆之间,所述浮球上对应浮球导向杆设有浮球导向支耳,所述浮球导向支耳上设有供浮球导向杆穿过的圆孔,所述浮球导向杆穿过浮球导向支耳的圆孔。The lower surface of the floating ball mounting bracket is provided with at least two floating ball guiding rods, the floating ball is located between the floating ball guiding rods, and the floating ball is provided with floating ball guiding lugs corresponding to the floating ball guiding rods. A circular hole for the floating ball guide rod to pass through is provided on the floating ball guiding lug, and the floating ball guiding rod passes through the circular hole of the floating ball guiding lug.

采用上述方案,浮球与浮选柱容器中介质接触,当浮选柱容器内的液位变化时,浮球带动升降管上下移动,升降管带动浮子沿检测杆上下移动,从而使得液位变送器检测出浮选柱容器内介质的液位,可以避免浮选柱容器内气泡层物料的干扰。With the above scheme, the floating ball is in contact with the medium in the flotation column container. When the liquid level in the flotation column container changes, the floating ball drives the lifting tube to move up and down, and the lifting tube drives the float to move up and down along the detection rod, so that the liquid level changes. The transmitter detects the liquid level of the medium in the flotation column container, which can avoid the interference of the bubble layer material in the flotation column container.

另外,我们设置浮球导向杆,这样即使在浮选柱容器内介质存在很大的扰动的情况下,也能保证浮球只能在导向杆之间上下竖直移动,使得测量可靠。In addition, we set up the guide rods of the float balls, so that even if there is a large disturbance in the medium in the flotation column container, it can also ensure that the float balls can only move vertically up and down between the guide rods, making the measurement reliable.

本实用新型避免了液位变送器的浮子直接接触介质,浮子升降不会受到介质粘稠、结晶等的影响,仪表不会因为生产操作失误满槽溢出物料而受污染。使用寿命长,维护成本低。The utility model avoids the direct contact of the float of the liquid level transmitter with the medium, the lift of the float will not be affected by the viscosity and crystallization of the medium, and the instrument will not be polluted due to production operation errors and spilled materials. Long service life and low maintenance cost.

在上述方案中:所述仪表安装支架为由上横向杆和下竖向杆组成的L形支架,所述液位变送器安装在上横向杆上,所述仪表安装支架通过下竖向杆固定在浮球安装支架上。这样方便固定。In the above scheme: the instrument mounting bracket is an L-shaped bracket composed of an upper horizontal bar and a lower vertical bar, the liquid level transmitter is installed on the upper horizontal bar, and the instrument mounting bracket passes through the lower vertical bar Secured to the float mounting bracket. This is convenient for fixing.

在上述方案中:所述浮球导向杆为两根,两根浮球导向杆相对设置,在浮球的相对侧分别设有浮球导向支耳。导向杆和浮球导向支耳对称设置,这样平衡性更好。In the above scheme: there are two floating ball guide rods, the two floating ball guiding rods are arranged oppositely, and the floating ball guiding lugs are respectively provided on the opposite sides of the floating ball. The guide rod and the float guide lugs are arranged symmetrically, so that the balance is better.

在上述方案中:所述液位变送器为连续式磁浮球液位计或磁致伸缩液位计。In the above scheme: the liquid level transmitter is a continuous magnetic float liquid level gauge or a magnetostrictive liquid level gauge.

本实用新型的有益效果是:本实用新型通过在浮选柱容器顶安装浮球支架及升降管导向筒,升降管上端伸出升降管导向筒,下端固定于浮球上表面,浮球位于浮选柱容器内浮于介质液位表面,升降管的上端与液位变送器的浮子相互作用,从而提供了一种测量更加准确的浮选柱液位测量装置,可以避免浮选柱内的介质的扰动对测量的影响,具有构思巧妙、结构简单、改造容易和改造成本低等特点。The beneficial effects of the utility model are: the utility model is installed on the top of the flotation column container with a floating ball bracket and a lifting tube guide tube, the upper end of the lifting tube protrudes from the lifting tube guiding tube, and the lower end is fixed on the upper surface of the floating ball, and the floating ball is positioned on the floating ball. The column selection container floats on the surface of the medium liquid level, and the upper end of the riser interacts with the float of the liquid level transmitter, thus providing a more accurate flotation column liquid level measurement device, which can avoid the liquid level in the flotation column The impact of the disturbance of the medium on the measurement has the characteristics of ingenious conception, simple structure, easy transformation and low transformation cost.

附图说明:Description of drawings:

图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

图中标记如下:The markings in the figure are as follows:

浮选柱容器1、浮球导向杆2、浮球3、浮球导向支耳3a、升降管4、升降管导向筒5、浮球安装支架6、仪表安装支架7、液位变送器8、检测杆8a、浮子8b。Flotation column container 1, float ball guide rod 2, float ball 3, float ball guide lug 3a, lift pipe 4, lift pipe guide cylinder 5, float ball mounting bracket 6, instrument mounting bracket 7, liquid level transmitter 8 , Detection rod 8a, float 8b.

具体实施方式Detailed ways

下面详细描述本实用新型的实施例,所述的实施例示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述实施例是示例性的,旨在解释本实用新型,而不能理解为对本实用新型的限制。在本实用新型中,除另有明确规定和限定,如有术语“组装”、“相连”、“连接”、“固定”等术语应作广义去理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;也可以是机械连接,也可以是电连接;可以是直接相连,也可以是通过中间媒介相连,可以是两个元件内部相连通。对于本领域普通技术人员而言,可以根据具体情况理解上述的术语在本实用新型中的具体含义。Embodiments of the present invention will be described in detail below, and examples of the embodiments are shown in the drawings, wherein the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions. The embodiments described below by referring to the figures are exemplary and intended to explain the present utility model, but should not be construed as limiting the present utility model. In this utility model, unless otherwise clearly specified and limited, terms such as "assembly", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a Detachable connection, or integral connection; mechanical connection or electrical connection; direct connection or intermediary connection, or internal communication between two components. Those of ordinary skill in the art can understand the specific meanings of the above-mentioned terms in the present utility model according to specific situations.

下面结合附图和具体实施例对本实用新型做进一步的描述:Below in conjunction with accompanying drawing and specific embodiment the utility model is further described:

实施例1Example 1

如图1所示:本实用新型的浮选柱液位测量装置包括浮选柱容器1,浮选柱容器1为现有技术,其内装有液态介质,液态介质的上表面为一层气泡层物料,一般为泡沫材料。As shown in Figure 1: the flotation column liquid level measuring device of the present utility model comprises flotation column container 1, and flotation column container 1 is prior art, and liquid medium is housed in it, and the upper surface of liquid medium is a layer of bubble layer Materials, generally foam materials.

在浮选柱容器1顶部设置浮球安装支架6,如图1所示,浮球安装支架6为倒置的L形,其下竖向板焊接在浮选柱容器1的侧壁的上部,上横向板位于浮选柱容器1的上端口的上方,浮球安装支架6上开有轴线上下延伸的通孔,在该通孔中固定有升降管导向筒5,升降管导向筒5内插有升降管4,升降管4的上端伸到升降管导向筒5上方,下端伸到浮选柱容器1内与浮球3相连。浮球3与浮选柱容器1内的液态介质接触。Floating ball mounting bracket 6 is set on the top of flotation column container 1, as shown in Figure 1, floating ball mounting bracket 6 is an inverted L shape, and its lower vertical plate is welded on the top of the side wall of flotation column container 1, the upper The transverse plate is located above the upper port of the flotation column container 1, and a through hole extending up and down the axis is opened on the float mounting bracket 6, and a lift pipe guide cylinder 5 is fixed in the through hole, and a lift pipe guide cylinder 5 is inserted with a Lifting tube 4, the upper end of the lifting tube 4 extends above the guiding tube 5 of the lifting tube, and the lower end extends into the flotation column container 1 to be connected with the float 3. The floating ball 3 is in contact with the liquid medium in the container 1 of the flotation column.

浮球安装支架6的上表面设有仪表安装支架7,仪表安装支架7为由上横向杆和下竖向杆组成的L形支架,液位变送器8安装在上横向杆上,仪表安装支架7通过下竖向杆固定在浮球安装支架6上。仪表安装支架7上安装有液位变送器8,液位变送器8为连续式磁浮球液位计或磁致伸缩液位计。液位变送器8包括竖向的检测杆8a和活套在检测杆8a上的浮子8b,检测杆8a的中心线与升降管4的中心线在同一直线上,检测杆8a从升降管4的上端伸到升降管4内,并且浮子8b位于升降管4的上端管口上。The upper surface of the float mounting bracket 6 is provided with an instrument mounting bracket 7, the instrument mounting bracket 7 is an L-shaped bracket composed of an upper horizontal bar and a lower vertical bar, the liquid level transmitter 8 is installed on the upper horizontal bar, and the instrument is installed The support 7 is fixed on the float mounting bracket 6 by the lower vertical rod. A liquid level transmitter 8 is installed on the instrument mounting bracket 7, and the liquid level transmitter 8 is a continuous magnetic float liquid level gauge or a magnetostrictive liquid level gauge. The liquid level transmitter 8 includes a vertical detection rod 8a and a float 8b looped on the detection rod 8a. The center line of the detection rod 8a is on the same straight line as the center line of the lift pipe 4. The upper end stretches in the riser 4, and the float 8b is positioned on the upper end nozzle of the riser 4.

浮球安装支架6的下表面设有至少两根浮球导向杆2,这里选择两根,两根浮球导向杆2相对设置,浮球3位于浮球导向杆2之间,浮球3上设有浮球导向支耳3a,优选为:在浮球3的相对侧分别设有浮球导向支耳3a,浮球导向支耳3a上设有供浮球3穿过的圆孔,浮球导向杆2穿过对应侧的浮球导向支耳3a的圆孔。也就是说浮球3只能在浮球导向杆2之间上下移动,这样即使浮选柱容器1内的介质扰动,也能保证浮球3上下竖直运动,从而提高测量的准确性。The lower surface of the float mounting bracket 6 is provided with at least two float guide rods 2, two of which are selected here, and the two float guide rods 2 are arranged oppositely, the float 3 is located between the float guide rods 2, and the float 3 Float ball guide lugs 3a are provided, preferably: float ball guide lugs 3a are respectively provided on the opposite sides of the float ball 3, the float ball guide lugs 3a are provided with round holes for the float ball 3 to pass through, and the float ball The guide rod 2 passes through the round hole of the floating ball guide lug 3a on the corresponding side. That is to say, the floating ball 3 can only move up and down between the floating ball guide rods 2, so that even if the medium in the flotation column container 1 is disturbed, the vertical movement of the floating ball 3 can be guaranteed, thereby improving the accuracy of measurement.

使用时,浮球3与浮选柱容器1中介质接触,当浮选柱容器1内的液位变化时,浮球3带动升降管4上下移动,升降管4带动浮子8b沿检测杆8a上下移动,从而使得液位变送器8检测出浮选柱容器1内介质的液位,可以避免浮选柱容器内气泡层物料的干扰。When in use, the floating ball 3 is in contact with the medium in the flotation column container 1. When the liquid level in the flotation column container 1 changes, the floating ball 3 drives the lifting tube 4 to move up and down, and the lifting tube 4 drives the float 8b up and down along the detection rod 8a Move, so that the liquid level transmitter 8 detects the liquid level of the medium in the flotation column container 1, which can avoid the interference of the bubble layer material in the flotation column container.

以上详细描述了本实用新型的较佳具体实施例。应当理解,本领域的普通技术人员无需创造性劳动就可以根据本实用新型的构思作出诸多修改和变化。因此,凡本技术领域中技术人员依本实用新型的构思在现有技术的基础上通过逻辑分析、推理或者有限的实验可以得到的技术方案,皆应在由权利要求书所确定的保护范围内。The preferred specific embodiments of the present utility model have been described in detail above. It should be understood that those skilled in the art can make many modifications and changes according to the concept of the utility model without creative efforts. Therefore, all technical solutions that can be obtained by those skilled in the art based on the concept of the utility model through logical analysis, reasoning or limited experiments on the basis of the prior art should be within the scope of protection defined by the claims .

Claims (4)

1. a columned pneumatic flotation machine liquid level emasuring device, comprise columned pneumatic flotation machine container (1), it is characterized in that: at described columned pneumatic flotation machine container (1) top, ball float mounting bracket (6) is set, described ball float mounting bracket (6) has the through hole of downward-extension on axis, fall way guide cylinder (5) is fixed with in this through hole, fall way (4) is inserted with in described fall way guide cylinder (5), the lower end of described fall way (4) reaches in columned pneumatic flotation machine container (1) and is connected with ball float (3), the upper surface of described ball float mounting bracket (6) is provided with instrument mounting bracket (7), described instrument mounting bracket (7) is provided with fluid level transmitter (8), described fluid level transmitter (8) comprises vertical test rod (8a) and the float (8b) of kink on test rod (8a), the center line of described test rod (8a) and the center line of fall way (4) are on the same line, described test rod (8a) reaches in fall way (4) from the upper end of fall way (4), and described float (8b) is positioned on the upper end mouth of pipe of fall way (4),
The lower surface of described ball float mounting bracket (6) is provided with at least two ball float guide poles (2), described ball float (3) is positioned between ball float guide pole (2), the upper corresponding ball float guide pole (2) of described ball float (3) is provided with ball float guiding journal stirrup (3a), described ball float guiding journal stirrup (3a) is provided with the circular hole passed for ball float guide pole (2), and described ball float guide pole (2) is through the circular hole of ball float guiding journal stirrup (3a).
2. columned pneumatic flotation machine liquid level emasuring device according to claim 1, it is characterized in that: described instrument mounting bracket (7) is the L bracket be made up of upper transverse bar and lower vertical bar, described fluid level transmitter (8) is arranged on transverse bar, and described instrument mounting bracket (7) is fixed on ball float mounting bracket (6) by lower vertical bar.
3. columned pneumatic flotation machine liquid level emasuring device according to claim 1 or 2, it is characterized in that: described ball float guide pole (2) is two, two ball float guide poles (2) are oppositely arranged, and are respectively equipped with ball float guiding journal stirrup (3a) at the opposite side of ball float (3).
4. columned pneumatic flotation machine liquid level emasuring device according to claim 1 or 2, is characterized in that: described fluid level transmitter (8) is continous way magnetic floating ball lever meter or magnetostriction liquidometer.
CN201520277234.0U 2015-05-04 2015-05-04 Flotation column liquid level measurement device Expired - Fee Related CN204758088U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107966189A (en) * 2018-01-26 2018-04-27 佛山市川东磁电股份有限公司 A kind of side stent liquid level Magnetic Sensor
CN111504421A (en) * 2020-04-30 2020-08-07 山东博控机电有限公司 Rod-type level gauge suitable for sewage pump station
CN112985546A (en) * 2021-02-20 2021-06-18 重庆四联测控技术有限公司 Automatic testing arrangement of level switch
CN113607243A (en) * 2021-07-16 2021-11-05 长沙矿山研究院有限责任公司 Ore pulp liquid level detection device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107966189A (en) * 2018-01-26 2018-04-27 佛山市川东磁电股份有限公司 A kind of side stent liquid level Magnetic Sensor
CN111504421A (en) * 2020-04-30 2020-08-07 山东博控机电有限公司 Rod-type level gauge suitable for sewage pump station
CN112985546A (en) * 2021-02-20 2021-06-18 重庆四联测控技术有限公司 Automatic testing arrangement of level switch
CN113607243A (en) * 2021-07-16 2021-11-05 长沙矿山研究院有限责任公司 Ore pulp liquid level detection device

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