CN204757666U - Smelting furnace - Google Patents
Smelting furnace Download PDFInfo
- Publication number
- CN204757666U CN204757666U CN201520459945.XU CN201520459945U CN204757666U CN 204757666 U CN204757666 U CN 204757666U CN 201520459945 U CN201520459945 U CN 201520459945U CN 204757666 U CN204757666 U CN 204757666U
- Authority
- CN
- China
- Prior art keywords
- working chamber
- bocca
- feed bin
- base plate
- smelting furnace
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000003723 Smelting Methods 0.000 title claims abstract description 20
- 239000007788 liquid Substances 0.000 claims abstract description 11
- 238000002844 melting Methods 0.000 claims description 14
- 230000008018 melting Effects 0.000 claims description 14
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 3
- 239000001301 oxygen Substances 0.000 claims description 3
- 229910052760 oxygen Inorganic materials 0.000 claims description 3
- 238000006213 oxygenation reaction Methods 0.000 claims description 3
- 239000002912 waste gas Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 30
- 238000010891 electric arc Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 8
- 241001062472 Stokellia anisodon Species 0.000 abstract 2
- 206010037660 Pyrexia Diseases 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 4
- 238000001354 calcination Methods 0.000 description 3
- 239000000446 fuel Substances 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
- 239000000567 combustion gas Substances 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000004907 flux Effects 0.000 description 2
- 239000000295 fuel oil Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008033 biological extinction Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003500 flue dust Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000007499 fusion processing Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000010309 melting process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 210000002105 tongue Anatomy 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Vertical, Hearth, Or Arc Furnaces (AREA)
Abstract
The utility model provides a smelting furnace, includes vertically feed bin and horizontal pipeline shape working chamber, the pan feeding mouth of working chamber with the discharge gate of feed bin bottom is linked together, the bottom plate of working chamber is set to and is convenient for smelt domatic that the liquid stream moved, smelt the export that the liquid stream goes out in domatic least significant end setting, tip in working chamber and the adjacent one end of pan feeding mouth sets up bocca I, the bottom plate slope of bocca I side direction working chamber in the working chamber, on the roof of working chamber, length direction along the working chamber sets gradually a plurality of boccas II, wherein the direction slant working chamber bottom plate of a bocca II court boccas I adjacent with the feed bin sets up, II perpendicular to working chamber bottom plates of remaining bocca set up. The utility model discloses can carry out the high melt from a plurality of directions to it at the in -process that the material falls to make the high -temperature gas who produces preheat the material along working chamber's roof entering feed bin, simple structure, heat utilization rate is high, can not produce the splash accident of electric arc furnace.
Description
Technical field
The utility model belongs to a kind of smelting furnace, especially utilizes combustion gas or fuel oil as the smelting furnace of fuel.
Background technology
In current industrial production, smelting furnace used is mostly electric arc furnaces, and electric arc furnaces is the high melt ore that utilizes electrode arc to produce and metal, in the process of melting, for generation of the electrode of electric arc in the middle of material.Current electric arc furnaces many employings alternating current arc, but because alternating current itself is a sine wave, zero crossing per second 100 times, at zero crossings arc extinction, then rekindle in the opposite direction, thus alternating current arc poor stability, and it is also unstable in electric melting process, size, direction is also changing instantaneously, therefore, energy consumption is high, be easy to produce flue dust, dust and arc light, and noise is large, extreme influence is caused to working environment and surrounding environment, great injury is caused to the healthy of people, fatal damage is caused to the crop of surrounding, and environmental improvement is also quite difficult.Meanwhile, owing to treating that the material of melting is trapped among the surrounding them producing electric arc, the high temperature part produced in stove distributes through furnace wall, cause the waste of heat energy, make utilization efficiency of heat energy low, in addition, electric arc furnaces in the course of the work, easily causes splash accident, has certain danger.
Utility model content
The purpose of this utility model is for the drawback existing for above-mentioned electric arc furnaces, a kind of smelting furnace being fuel with combustion gas or fuel oil is proposed, and coordinate the change of fuel, the furnace binding of further improvement smelting furnace used, the heat energy that fusion process produces can be made full use of, avoid producing splash accident.
In order to solve the problems of the technologies described above, the technical solution adopted in the utility model is: a kind of smelting furnace, comprise vertical feed bin and horizontal pipeline shape working chamber, the feeding mouth of working chamber is connected with the discharging opening of described bin bottom, the base plate of working chamber is arranged for ease of the domatic of melting liquid flowing, the outlet of melting liquid outflow is set in domatic least significant end, the top board of working chamber and its base plate be arranged in parallel, the end, one end that working chamber is provided with feeding mouth and the biside plate that is connected with this end are arranged and arranges bocca I more, the bocca I be wherein arranged on side plate is positioned at the below of working chamber's feeding mouth, and the base plate direction of bocca I side direction working chamber in working chamber tilts, on the top board of working chamber, length direction along working chamber sets gradually multiple bocca II, wherein adjacent with a feed bin bocca II is obliquely installed towards oblique working chamber, the direction base plate of bocca I, remaining bocca II is arranged perpendicular to working chamber's base plate.
Preferably, described bocca I with bocca II is provided with the oxygenation mouth be communicated with apparatus of oxygen supply.
Preferably, described bocca I is arranged in two rows, and the angle of inclination of lower row's bocca I is greater than the angle of inclination of row's bocca I, and the flame that lower row's bocca I is sprayed can heat the base plate below working chamber's feeding mouth.
Preferably, in two described row's boccas I, the crater of the bocca I of same row is in all in same level.
Preferably, described feed bin is set to infundibulate.
Preferably, described feed bin top arranges the exhaust outlet be communicated with waste gas collection device.
Compared with prior art, the beneficial effect that the utility model has is:
First, in the utility model, feed bin adopts vertical, working chamber adopts horizontal, the material entering working chamber like this be fused into by high temperature liquid after, can flow to the Way out of working chamber along the base plate of working chamber, and along with the flowing of fusing fluid, the material in feed bin falls into smelting furnace thereupon and is melted under self gravitation effect, structure is simple, easy to operate;
Second, in the process of smelting furnace work, the middle and lower part of working chamber is the liquid and unfused material that have melted, and form the passage of high-temperature gas between working chamber's top board, the high-temperature gas produced in melting is spread along this passage to feed bin, the high-temperature gas diffusing to feed bin is upwards permeated by the gap between material again, and and realize heat exchange between material, preheating is carried out to the material not falling into working chamber, so both can make full use of heat energy, the smelting time to material can be reduced again;
3rd, the process of working chamber is fallen into from feed bin at material, bocca I and working chamber's top board cooperatively interact from two different directions near the bocca II of feed bin and carry out high temperature sintering to the material fallen, its fusing is in time made to form liquid, and remaining bocca II of working chamber is perpendicular to base plate, the temperature that base plate is higher can be kept like this, avoid the material be melted in flow process, occur condensing into the situation of block because baseplate temp reduces;
4th, lower row's bocca I set by the utility model, not only can carry out calcination to the material fallen by feed bin, but also the base plate below working chamber's feeding mouth can be heated, make this place's base plate have higher temperature, and then avoid the material after bocca I calcination melting to be again condensed into block on the base plate that temperature is lower;
5th, the bocca I in the utility model and the bocca II adjacent with feed bin all adopt the mode on oblique floor to be obliquely installed, and the material fallen from feed bin can be avoided like this to pour into and block burner.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is side sectional view of the present utility model.
Fig. 3 is using state figure of the present utility model.
Mark in figure: 1, feed bin, 2, working chamber, 3, outlet, 4, bocca I, 5, bocca II, 6, exhaust outlet.
Detailed description of the invention
Below in conjunction with accompanying drawing, by detailed description of the invention, the utility model is further described.
As shown in the figure, a kind of smelting furnace, body of heater is made up of with horizontal pipeline shape working chamber 2 vertical feed bin 1, feed bin 1 is infundibulate, discharging opening bottom it is connected with the feeding mouth of one end, working chamber 2, the angle of 5 degree is formed between the axis of working chamber 2 and horizontal line, the base plate of working chamber 2 is made to form an inclined-plane be convenient to working chamber 2 Outlet-side flow after material melting, and the least significant end in inclined-plane arranges the outlet 3 of working chamber 2, and, top board and its base plate of working chamber 2 be arranged in parallel, the end, one end that working chamber 2 is provided with feeding mouth and the biside plate that is connected with this end arrange two rows bocca I 4, and the angle of inclination of lower row's bocca I 4 is greater than the angle of inclination of row's bocca I 4, the bocca I 4 be wherein arranged on side plate is positioned at the below of working chamber 2 feeding mouth, and, be in the crater of the bocca I 4 of same row all in same level, the base plate of bocca I 4 side direction working chamber 2 in working chamber 2 tilts, on the top board of working chamber 2, length direction along working chamber 2 sets gradually multiple bocca II 5, wherein top board be connected with the feed bin 1 bulkhead bocca II 5 at position in working chamber 2 is arranged obliquely towards the direction of bocca I 4, remaining bocca II 5 is arranged perpendicular to working chamber 2 base plate, and the distance between adjacent bocca II 5 reduces from feeding mouth one end, working chamber 2 gradually to working chamber 2 exit end, described bocca I 4 and bocca II 5 are provided with oxygenation mouth, to connect peripheral hardware apparatus of oxygen supply.
Preferably, when not having material to fall, formed by the tongues of fire that described bocca II 5 and the upper row's bocca I 4 arranged corresponding thereto eject, angle is greater than 90 degree, and is less than 135 degree.
Below using smelting furnace fysed flux as the explanation of the application, to in the melting operation process of solder flux, drop into material in feed bin 1 after, material falls into the working chamber 2 of below in self gravitation effect, angle of inclination due to floor, working chamber 2 is 5 degree, angle is less, therefore, solid accumulation is near working chamber 2 feeding mouth, can't always along the gradient of base plate toward dirty, then bocca I 4 and bocca II 5 is opened to flame in working chamber 2, by the bocca I 4 of porch, working chamber 2 and the cooperation of bocca II 5, the material melting of accumulation is become liquid, make it along tiltedly export-oriented 3 flowings of base plate, in the process of flowing, on the one hand, heating due to bocca II 5 pairs of base plates makes liquid regelation can not become block because of the temperature difference, and under the heating of follow-up bocca II 5, to be melted further for melting material thoroughly in solution, on the other hand, while the material being originally deposited in working chamber 2 feeding mouth is melted and flows along base plate, material in feed bin 1 continues to fall under gravity, and by bocca I 4 and bocca II 5, calcination is carried out to the material fallen, make it melt, and, because working chamber 2 top board also has the consistent gradient of same base plate, therefore, in the process of melting, the high-temperature gas produced and heat can spread along top board to feed bin 1 direction, and penetrate in the gap in feed bin 1 between material, heat exchange is realized with material, and enter waste gas collection device by exhaust outlet 6, through preheating material with the heat exchange of material, to improve the efficiency of follow-up melting.
Claims (6)
1. a smelting furnace, it is characterized in that: comprise vertical feed bin (1) and horizontal pipeline shape working chamber (2), the feeding mouth of working chamber (2) is connected with the discharging opening of described feed bin (1) bottom, the base plate of working chamber (2) is arranged for ease of the domatic of melting liquid flowing, the outlet (3) of melting liquid outflow is set in domatic least significant end, top board and its base plate of working chamber (2) be arranged in parallel, the end, one end that working chamber (2) is provided with feeding mouth and the biside plate that is connected with this end are arranged and arranges bocca I (4) more, the bocca I (4) be wherein arranged on side plate is positioned at the below of working chamber (2) feeding mouth, and bocca I (4) tilts in the base plate direction of side direction working chamber (2) in working chamber (2), on the top board of working chamber (2), length direction along working chamber (2) sets gradually multiple bocca II (5), wherein adjacent with feed bin (1) bocca II (5) is obliquely installed towards oblique working chamber, direction (2) base plate of bocca I (4), remaining bocca II (5) is arranged perpendicular to working chamber (2) base plate.
2. a kind of smelting furnace according to claim 1, is characterized in that: described bocca I (4) is provided with on bocca II (5) the oxygenation mouth be communicated with apparatus of oxygen supply.
3. a kind of smelting furnace according to claim 1, it is characterized in that: described bocca I (4) is arranged in two rows, and the angle of inclination of lower row's bocca I (4) is greater than the angle of inclination of row's bocca I (4), the flame that lower row's bocca I (4) is sprayed can heat the base plate below working chamber (2) feeding mouth.
4. a kind of smelting furnace according to claim 3, is characterized in that: in two described row's boccas I (4), be in the crater of the bocca I (4) of same row all in same level.
5. a kind of smelting furnace according to claim 1, is characterized in that: described feed bin (1) is set to infundibulate.
6. a kind of smelting furnace according to claim 1, is characterized in that: described feed bin (1) top arranges the exhaust outlet (6) be communicated with waste gas collection device.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201520459945.XU CN204757666U (en) | 2015-07-01 | 2015-07-01 | Smelting furnace |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201520459945.XU CN204757666U (en) | 2015-07-01 | 2015-07-01 | Smelting furnace |
Publications (1)
Publication Number | Publication Date |
---|---|
CN204757666U true CN204757666U (en) | 2015-11-11 |
Family
ID=54472367
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201520459945.XU Expired - Fee Related CN204757666U (en) | 2015-07-01 | 2015-07-01 | Smelting furnace |
Country Status (1)
Country | Link |
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CN (1) | CN204757666U (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104990408A (en) * | 2015-07-01 | 2015-10-21 | 洛阳展腾焊材有限公司 | Smelting furnace |
CN105928364A (en) * | 2016-06-17 | 2016-09-07 | 安纳智热能科技(苏州)有限公司 | Melting furnace with preheating function |
CN106969629A (en) * | 2017-04-30 | 2017-07-21 | 盐城易宝路轮胎有限公司 | A kind of automobile tire manufactures hot melting furnace |
-
2015
- 2015-07-01 CN CN201520459945.XU patent/CN204757666U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104990408A (en) * | 2015-07-01 | 2015-10-21 | 洛阳展腾焊材有限公司 | Smelting furnace |
CN104990408B (en) * | 2015-07-01 | 2017-04-12 | 洛阳展腾焊材有限公司 | Smelting furnace |
CN105928364A (en) * | 2016-06-17 | 2016-09-07 | 安纳智热能科技(苏州)有限公司 | Melting furnace with preheating function |
CN106969629A (en) * | 2017-04-30 | 2017-07-21 | 盐城易宝路轮胎有限公司 | A kind of automobile tire manufactures hot melting furnace |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151111 |
|
CF01 | Termination of patent right due to non-payment of annual fee |