CN204752567U - Ethyl caproate synthesizer of reaction and vapor permeation dehydration coupling - Google Patents
Ethyl caproate synthesizer of reaction and vapor permeation dehydration coupling Download PDFInfo
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- CN204752567U CN204752567U CN201520403599.3U CN201520403599U CN204752567U CN 204752567 U CN204752567 U CN 204752567U CN 201520403599 U CN201520403599 U CN 201520403599U CN 204752567 U CN204752567 U CN 204752567U
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Abstract
The utility model relates to an ethyl caproate synthesizer of reaction and vapor permeation dehydration coupling belongs to infiltration vaporization membrane separation and uses and organic matter synthesis technology field. Including reation kettle (1), rectifying column (2), vapor permeation membrane (7), rectifying column (2) set up in the top of reation kettle (1), and the top of rectifying column (2) is connected in the entry of overhead condenser (3), at least one exit linkage of overhead condenser (3) in the entry of the feed liquid of vapor permeation membrane (7) side, exit linkage in reation kettle (1) of the feed liquid side of vapor permeation membrane (7). The utility model discloses do not introduce other to harmful the taking under the condition of water agent of environment, through ethanol area water - dehydration for water among the esterification reaction is constantly removed, promotes the reaction to remove to the direction of producing the ester, has improved the conversion rate of reaction, avoids taking the aftertreatment and the environmental pollution of water agent, has reduced manufacturing cost.
Description
Technical field
The utility model relates to a kind of reaction and the ethyl hexanoate synthesizer of water vapour penetration dewatering coupling, belongs to the application of infiltration evaporation membrane sepn and organic synthesis technical field.
Background technology
Ethyl hexanoate is common solvent, is also one of important synthetic intermediate in organic synthesis field, can be used for synthetic food essence.This ester is the colourless liquid with Qu Xiang, grape, pineapple fragrance, therefore also can be used for the blending of tobacco and drinks.In production process, ethyl hexanoate is produced in the direct esterification of main employing acid catalysis.This method is usually using benzene or toluene as water entrainer, with ethanol in reaction process, after water formation azeotrope steams, phase-splitting reflux dewatering again, take out of from reactive material to rectifying column tower top is anhydrous, benzene (toluene) in distillation removing reactor in feed liquid and ethanol, can obtain ethyl hexanoate crude product.But need the benzene contained in product or toluene to remove in ethyl hexanoate treating process, this process not only causes pollution to environment, and causes extra production cost.
The advantages such as it is high that water permeable membrane has water selective, superior permeability, show good separation performance in dehydration of organic solvent process.Infiltration evaporation membrane separation technique is considered to a kind of energy-efficient new separation technology, and this process mainly utilizes the dissolving of organism in film and rate of diffusion to be less than the dissolving of water in film and diffusion, thus realizes removing of moisture in organism.Infiltrating and vaporizing membrane dehydration technique is used for the synthesis of ethyl hexanoate, mainly with excessive ethanol for water entrainer, corrosion-free, pollution-free, the online dehydration of esterification can be realized when not using benzene or toluene, improve reaction transformation efficiency.
Utility model content
The technical problems to be solved in the utility model overcomes the problem using three components to be removed in time by the water generated in reaction process in ethyl hexanoate building-up reactions, proposes the device of a kind of ethyl hexanoate building-up reactions and water vapour penetration dewatering coupling.The distillate distillated by reactor by rectifying column, feed pump, membrane module, water cooler carries out water vapour penetration dehydration, the water generated in continuous removing reaction process, the method achieves reaction generation water when not introducing three components constantly removes, improve transformation efficiency, decrease the discharge of objectionable impurities, reduce production cost.
The ethyl hexanoate synthesis technique of a kind of reaction and water vapour penetration dewatering coupling, comprise the steps: under the effect of catalyzer, esterification is carried out by caproic acid and ethanol, the gaseous mixture that reaction produces carries out rectifying, the tower top light constituent that at least part of rectifying obtains enters vapor permeable membrane and dewaters, and the material after dehydration is back to the reaction system of caproic acid and ethanol.
The material of vapor permeable membrane is selected from molecular screen membrane, chitosan film or PVA film, preferred molecular sieve film.
The catalyzer adopted is selected from the vitriol oil, to toluene yellow acid or sodium pyrosulfate.
The tower internal pressure operating method of rectifying takes normal pressure or pressurization, preferred normal pressure.
The reflux ratio of rectifying is 0 ~ 10.
The gauge pressure of vapor permeable membrane feed side is 0 ~ 1MPa.
The absolute pressure of vapor permeable membrane per-meate side is 10 ~ 8000Pa.
The ethyl hexanoate synthesizer of a kind of reaction and water vapour penetration dewatering coupling, include reactor, rectifying column, vapor permeable membrane, rectifying column is arranged at the top of reactor, the top of rectifying column is connected to the entrance of overhead condenser, the entrance of the feed liquid side being connected to vapor permeable membrane is led at least one outlet of overhead condenser, and the outlet of the feed liquid side of vapor permeable membrane is connected to reactor.
At least one outlet of overhead condenser with the mode of connection of the entrance of the feed liquid side of vapor permeable membrane is: at least one of overhead condenser exports and be connected vapor permeable membrane by return tank, reflux pump, vaporizer successively.
Substituting as such scheme, at least one outlet of overhead condenser with the mode of connection of the entrance of the feed liquid side of vapor permeable membrane is: at least one of overhead condenser exports and be connected to vapor permeable membrane by superheater.This mode directly can cross hot feed by steam, has saved energy consumption.
The per-meate side of vapor permeable membrane is connected with penetrating fluid condenser, vacuum pump and infiltration flow container.
The outlet of feed liquid side of vapor permeable membrane with the mode of connection of reactor is: the outlet of the feed liquid side of vapor permeable membrane is connected with reactor by finished product water cooler, product surge tank, transferpump successively.
beneficial effect
Compared with conventional art, without the need to introducing three components in the utility model esterification reaction process, the water that reaction process generates can be removed continuously, avoid the recovery cost of three components post-processed and the secondary pollution to environment, reduce production cost.This process is using ethanol as water entrainer simultaneously, can utilize by direct circulation, decrease the discharge of ethanol after dehydration; Infiltrating and vaporizing membrane material dehydration efficiency is high, can ensure higher reaction conversion ratio within the shorter reaction times; Rectifying column tower top pressure operating method on reactor of the present utility model is various, and namely during pressurized operation, can realize overhead product after partial condensation, steam directly enters infiltration evaporation film separating system through concurrent heating, avoids double evaporation-cooling, reduces energy consumption; During atmospheric operation, overhead product is after condensation, partial reflux, part is as the raw material of water vapour penetration film separating system, after vaporizer vaporization, enter membrane module and dewater, this process makes reactor and vapor permeation membrane component separate in operational condition, easy to operate, system is easy to stable; Film separating system dewatering efficiency of the present utility model is high, and the reaction times is short, improves production efficiency; The Organic substance in water content removed in film separating system of the present utility model is less, and sewage disposal is simple, and resource recovery is high.
Accompanying drawing explanation
Fig. 1 is the schema of the ethyl hexanoate building-up reactions that provides of the utility model and vapor permeable membrane dewatering coupling technique.
Fig. 2 is the schema of another kind of ethyl hexanoate building-up reactions and vapor permeable membrane dewatering coupling technique.
1 is reactor, and 2 is rectifying column, and 3 is overhead condenser, and 4 is return tank, and 5 is reflux pump, 6 is vaporizer, and 7 is vapor permeable membrane, and 8 is finished product water cooler, and 9 is product surge tank, and 10 is transferpump, 11 is penetrating fluid condenser, and 12 is vacuum pump, and 13 is infiltration flow container, and 14 is superheater.
Embodiment
Embodiment 1
As shown in Figure 1, in a kettle., 1.5kg caproic acid and 2.25L dehydrated alcohol carry out esterification under the katalysis of 0.0045kg concentrated sulfuric acid catalyst, temperature in reactor is 80 DEG C, under normal pressure, rectifying column tower top controls at about 78 DEG C, wherein rectifying column height 0.8m, tower diameter are about 37mm, are filled with the glass spring filler of 3mm × 0.5mm specification in rectifying column.The steam produced in reactor carries out the transmission of heat and matter in rectifying column with phegma, an overhead distillate part is as phegma, reflux ratio is 5, another part is as the stock liquid of water vapour penetration dehydration, after vaporizer 6 is heat vaporized, enter membrane separator group, feed liquid wall pressure controls at about 0.25MPa.This membrane sepn unit is in series by 2 single tube NaA molecular sieve membrane assemblies, and membrane area is 0.03m
2, osmotic lateral pressure controls at 300Pa.Be back in reactor after the ethanolic soln cooling that purity after dehydration is higher and continue participate in reaction and take the water reacting and generate out of; Penetrating fluid steam enters condenser under vacuum pump suction, collects to penetrating fluid storage tank after condensation.After reaction proceeds to 6.7h, in reactor, water-content is 0.27wt.%, and acid number is 16.8mg (KOH)/g, and stopped reaction, steams ethanol in reactant, and after neutralization, washing, underpressure distillation obtains product, and calculated yield is 88.9%.
Embodiment 2
As shown in Figure 2, in a kettle., 3kg caproic acid and 4.5L dehydrated alcohol carry out esterification under 0.2kg is to the effect of toluene yellow acid catalyst, temperature in reactor is 110 DEG C, under about 0.15MPa working pressure, rectifying column tower top temperature controls at about 100 DEG C, wherein rectifying column height 0.8m, tower diameter are about 37mm, are filled with the glass spring filler of 3mm × 0.5mm specification in rectifying column.The steam produced in reactor is after partial condensation, and phlegma is as phegma, and reflux ratio is 2, and uncondensated steam enters membrane separator group after afterburner concurrent heating, and feed liquid side working pressure is about 0.3MPa.This membrane sepn unit is in series by 3 single tube NaA molecular sieve membrane assemblies, and membrane area is 0.045m
2, osmotic lateral pressure is 560Pa.Be back in reactor after the ethanolic soln cooling that purity after dehydration is higher and continue participate in reaction and take the water reacting and generate out of; Penetrating fluid steam enters condenser under vacuum pump suction, collects to penetrating fluid storage tank after condensation.After reaction proceeds to 2.3h, in reactor, water-content is 0.09wt.%, and acid number is 10.8mg (KOH)/g, and stopped reaction, steams ethanol in reactant, and after neutralization, washing, underpressure distillation obtains product, and calculated yield is 92.8%.
Embodiment 3
As shown in Figure 1, in a kettle., 2kg caproic acid and 1.6L dehydrated alcohol carry out esterification under the katalysis of 0.005kg sodium pyrosulfate composite catalyst, temperature in reactor is 90 DEG C, under normal pressure, rectifying column tower top controls at about 78 DEG C, wherein rectifying column height 0.8m, tower diameter are about 37mm, are filled with the glass spring filler of 3mm × 0.5mm specification in rectifying column.The steam produced in reactor carries out heat and mass transfer with phegma in rectifying column, an overhead distillate part is as phegma, reflux ratio is 3, another part is as the stock liquid of water vapour penetration dehydration, after vaporizer is heat vaporized, enter membrane separator group, feed liquid wall pressure controls at about 0.2MPa.This membrane sepn unit is in series by 2 single tube type T molecular sieve membrane modules, and membrane area is 0.03m
2, osmotic lateral pressure controls at 267Pa.Be back in reactor after the ethanolic soln cooling that purity after dehydration is higher and continue participate in reaction and take the water reacting and generate out of; Penetrating fluid steam enters condenser under vacuum pump suction, collects to penetrating fluid storage tank after condensation.After reaction proceeds to 3.6h, in reactor, water-content is 0.18wt.%, and acid number is 9.7mg (KOH)/g stopped reaction, steams ethanol in reactant, and after filtering catalyst, direct underpressure distillation obtains product, and calculated yield is 93.3%.
Claims (5)
1. the ethyl hexanoate synthesizer of a reaction and water vapour penetration dewatering coupling, include reactor (1), rectifying column (2), vapor permeable membrane (7), it is characterized in that: rectifying column (2) is arranged at the top of reactor (1), the top of rectifying column (2) is connected to the entrance of overhead condenser (3), at least one outlet of overhead condenser (3) is connected to the entrance of the feed liquid side of vapor permeable membrane (7), and the outlet of the feed liquid side of vapor permeable membrane (7) is connected to reactor (1).
2. the ethyl hexanoate synthesizer of reaction according to claim 1 and water vapour penetration dewatering coupling, is characterized in that: at least one outlet of overhead condenser (3) with the mode of connection of the entrance of the feed liquid side of vapor permeable membrane (7) is: at least one of overhead condenser (3) exports and be connected vapor permeable membrane (7) by return tank (4), reflux pump (5), vaporizer (6) successively.
3. the ethyl hexanoate synthesizer of reaction according to claim 1 and water vapour penetration dewatering coupling, is characterized in that: at least one outlet of overhead condenser (3) with the mode of connection of the entrance of the feed liquid side of vapor permeable membrane (7) is: at least one of overhead condenser (3) exports and be connected to vapor permeable membrane (7) by superheater (14).
4. the ethyl hexanoate synthesizer of reaction according to claim 1 and water vapour penetration dewatering coupling, is characterized in that: the per-meate side of vapor permeable membrane (7) is connected with penetrating fluid condenser (11), vacuum pump (12) and infiltration flow container (13).
5. the ethyl hexanoate synthesizer of reaction according to claim 1 and water vapour penetration dewatering coupling, is characterized in that: the outlet of the feed liquid side of vapor permeable membrane (7) with the mode of connection of reactor (1) is: the outlet of the feed liquid side of vapor permeable membrane (7) is connected with reactor (1) by finished product water cooler (8), product surge tank (9), transferpump (10) successively.
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