CN204752552U - Cylinder OAR processing apparatus - Google Patents

Abstract

The utility model relates to a cylinder OAR processing apparatus belongs to to pollute and handles and utilization equipment technical field, has the automatic function of accomplishing fermentation process, comprises feed arrangement, the solid of revolution, strutting arrangement, base, driving motor, transmission, discharging device and control system, feed arrangement includes electric putter, feed cover, feeding apron, feed inlet etc. And the solid of revolution includes cylinder, trachea, the distributor etc. That admits air, and strutting arrangement includes rolling ring, tow boat, fender wheel etc. And discharging device includes electric putter, claps door, ejection of compact cover etc. And transmission includes pinion, ring gear, flange etc. Can realize automatic feed, automatic discharging, feed and afterwards just reverse voluntarily. When fermenting, regularly just reverse at a slow speed to can guarantee the exact air input. The device simple structure, the cost is low, and easy operation, and the fault rate is low, maintains simple and easy, energy consumption and hang down that degree of automation is high.

Description

Cylinder OAR treatment unit

Technical field

The utility model relates to pollution plot and recycling equipment technical field, provides cylinder OAR treatment unit, has the function automatically completing fermenting process.

Background technology

Composting technology is one of organic solid castoff treatment process that domestic and international application is the most extensive, technology is the most ripe.It makes organic solid castoff reach stabilization, innoxious by the complex process of a series of microbial activities.By utilizing bacterial classification character, aerobic and anaerobic composting can be divided into.Because aerobic compost is compared with traditional natural composting process, aerobic compost efficiency is high, and the compost time is short, effectively can control stink volatilization, use comparatively extensive.

The general technology of aerobic compost is substantially identical, can be divided three classes according to technical characterstic, i.e. bar stack formula, ventilating static bar stack formula and reactor type compost (also claiming fermentation cabin formula compost).

Reactor type compost is placed on by material in partly or entirely airtight container, controls ventilation and moisture condition, make material carry out bio-transformation Sum decomposition.Usual aerobic composting large-scale reactor systems comprises disintegrating apparatus, mixing equipment, reactor, handling equipment and separating device etc., and wherein reactor is nucleus equipment.

Reactor type and other two kinds of mode fundamental differences are that composting process carries out mechanize in one or several container, level of automation is high.Whole technical process comprises several aspects such as ventilation, temperature control, moisture controlled, innoxious control.Advantage is that the air flow of system in fermenting process, the parameter such as material water ratio and temperature are controlled; Occupation area of equipment is little, composting process not climate condition impact; Unified collection and treatment can be carried out to refuse, prevent the secondary pollution of environment, solve bad-smell problem simultaneously.

But it is many that existing production line exists equipment, investment is large, the shortcomings such as energy consumption height and running cost height; Also because turning technology not easily solves, cause rotten degree inadequate, fermentation period is long.

The aerobic application technology as the second resource of organism (OrganicsAerobicoxidationResources, be called for short OAR) is the wider organic garbage treatment technology of a kind of application.Its principle is the control by controlling the environmental factorss such as oxygen-supplying amount, temperature, moisture, makes organic materials carry out bio-transformation Sum decomposition, reaches stabilization, innoxious, and then carries out Land_use change, as soil and fertilizer etc.; Organic waste environmental pollution is relieved to minimum degree, and realizes the recycling to organic waste.

The utility model is exactly a kind of processing equipment for recycling based on OAR technological development, be intended to overcome above-mentioned shortcoming, pass through Function Integration Mechanism, the intelligence of composition optimizes and Controlling System is improved, make that its processing efficiency is higher, investment is less and running cost is lower, the recycling treatment equipment that the scope of application is wider.Its core is by adding the function such as mixing, heating, humidification, aeration to device, the intensive control of implement device internal medium parameter, for microbial growth and breeding create good conditions, microorganism active is made to be in optimum regime, shorten fermentation period, improve offal treatment efficiency and Disposal quality, reduce energy consumption.The utility model can be used for the high-temperature aerobic fermentation engineering such as mud, productive life rubbish, also can be used for the association area such as feed, chemical industry.

Utility model content

The defects such as the technical problems to be solved in the utility model is to provide cylinder OAR treatment unit, overcomes cost higher with this, operating environment difference.The technical solution of the utility model is as follows:

Cylinder OAR treatment unit, is made up of feeding unit, solid of revolution, bracing or strutting arrangement, underframe, drive-motor, transmission mechanism and drawing mechanism;

Wherein, described drawing mechanism comprises discharge port shelf, discharge end electric pushrod, flap valve, flap valve push arm, flap valve rotating shaft, flap valve dowel, the positive plain bearing housing of opposite opened two stud and discharge cover; Discharge cover is fixedly connected with discharge port shelf, flap valve is connected with flap valve rotating shaft by flap valve dowel, the positive plain bearing housing of opposite opened two stud is fixedly mounted on the top of discharge cover, flap valve rotating shaft is arranged on the positive plain bearing housing of described opposite opened two stud, flap valve push arm is fixedly mounted on flap valve rotating shaft two ends, bottom and the discharge port shelf of discharge port electric pushrod are hinged, and the upper end of discharge port electric pushrod is connected with flap valve push arm.

Described feeding unit comprises split bearing seat, charging push arm, charging cover plate, feed end electric pushrod, opening for feed, feed cap dowel, charging cover, feed cap rotating shaft and feed end support.Charging cover is fixedly connected with feed end support, opening for feed is fixedly connected with charging cover, charging cover plate is connected with feed cap rotating shaft by feed cap dowel, split bearing seat is fixedly mounted on the top of feed end support, feed cap rotating shaft is arranged on split bearing seat, charging push arm is fixedly mounted on the two ends of feed cap rotating shaft, and bottom and the feed end support of feed end electric pushrod are hinged, and the upper end of feed end electric pushrod is connected with charging push arm.

Described solid of revolution comprises roller tube, flight, air inlet divider and tracheae.Flight screw arrangement is in roller tube; Tracheae is arranged in roller tube; Air inlet divider is connected with tracheae.

Described bracing or strutting arrangement comprises rolling ring and tugboat, and rolling ring is fixedly connected with roller tube, and tugboat supports rolling ring;

Described transmission mechanism comprises gear ring flange, gear ring and pinion(gear).Gear ring flange is fixedly connected with roller tube, gear ring and gear ring Flange joint, and pinion(gear) is arranged on the output shaft of described drive-motor, and pinion(gear) engages with gear ring, carries out transmission.

Further, described underframe is welded by H profile steel, and described feed end support, discharge port shelf, tugboat, rolling ring and described drive-motor all utilize bolt to be connected with described underframe.

Further, also comprise Controlling System, described Controlling System adopts PLC automatically to control.

Further, the described bracing or strutting arrangement near feed end side also comprises gear wheel (30).

Further, also comprise aeration inlet end mechanism, described aeration inlet end mechanism comprises inlet suction port, rubber cradle, metal washer, bearing support, deep groove ball bearing, bearing cover and rubber seal.Bearing support is welded on opening for feed and feed end support, and the inlet pipe deep groove ball bearing of air inlet divider is arranged in bearing support, and the inlet suction port of front end is connected with bearing support with bolt, and the bearing cover of rear end is connected with bearing support with bolt.

Further, the upper end of described discharge port electric pushrod (2) is connected with pin with flap valve push arm (4).

Further, the upper end of described feed end electric pushrod (18) is connected with pin with charging push arm (16).

Further, described drawing mechanism also comprises discharge port scarfing cinder baffle plate (9), and described discharge port scarfing cinder baffle plate (9) is arranged on the dew cinder notch place of discharge cover (8) bottom.

Further, described feeding unit also comprises feed end and leaks material lid (26), and described feed end leaks expects that lid (26) is arranged on charging cover (24) bottom and leaks material mouth place.

Further, described air inlet divider (28) is connected with tracheae (33) by air pipe connector (29).

The beneficial effect of technique scheme of the present utility model is as follows:

1) realize that single device carries out mixing, the operation of two procedures of fermenting, equipment investment and the place of reducing enterprise take up room, and improve plant factor and productivity.

2) mixing speed and aeration mode can be adjusted according to material physical property, applied widely.

3) operating process is easy, improves the control accuracy of yeasting condition, decreases operator's working strength; Reduce operator simultaneously, be conducive to cutting operating costs.

4) be beneficial to temperature of having fermented, insulation, extend the microorganism working hour, improve plant efficiency.The use number of days of cold season also can be extended at northern area.

5) tank body adopts rush-resisting material, is applicable to the higher mixing of materials of water ratio and fermentation.

6) device structure is reasonable, and diverse in function, can promote on a large scale.

Accompanying drawing explanation

Fig. 1 is the left view of the utility model cylinder OAR treatment unit;

Fig. 2 is the right view of the utility model cylinder OAR treatment unit;

Fig. 3 is the C place sectional view of the utility model cylinder OAR treatment unit;

Fig. 4 is the front view of the utility model cylinder OAR treatment unit;

Fig. 5 is the aeration wiring layout of the utility model cylinder OAR treatment unit;

Fig. 6 is the aeration inlet end mechanism enlarged view of the utility model cylinder OAR treatment unit;

Fig. 7 is the utility model cylinder OAR treatment unit automatic control system fundamental diagram;

[main element nomenclature]

1-discharge port shelf; 2-discharge end electric pushrod; 3-flap valve; 4-flap valve push arm; The rotating shaft of 5-flap valve; 6-flap valve dowel; The positive plain bearing housing of 7-opposite opened two stud; 8-discharge cover; 9-discharge port scarfing cinder baffle plate; 10-roller tube; 11-rolling ring; 12-flight; 13-gear ring flange; 14-gear ring; 15-split bearing seat; 16-charging push arm; 17-charging cover plate; 18-feed end electric pushrod; 19-opening for feed; 20-underframe; 21-pinion(gear); 22-drive-motor; 23-feed cap dowel; 24-charging cover; The rotating shaft of 25-feed cap; 26-feed end leaks material lid; 27-feed end support; 28-air inlet divider; 29-air pipe connector; 30-gear wheel; 31-tugboat; 32-aeration inlet end mechanism; 33-tracheae

Embodiment

For making the technical problems to be solved in the utility model, technical scheme and advantage clearly, be described in detail below in conjunction with the accompanying drawings and the specific embodiments.

Cylinder OAR treatment unit of the present utility model, is made up of feeding unit, solid of revolution, bracing or strutting arrangement, underframe 20, drive-motor 22, transmission mechanism, drawing mechanism and Controlling System.

Wherein, drawing mechanism comprises discharge port shelf 1, discharge end electric pushrod 2, flap valve 3, flap valve push arm 4, flap valve rotating shaft 5, flap valve dowel 6, the positive plain bearing housing 7 of opposite opened two stud, discharge cover 8, discharge port scarfing cinder baffle plate 9.Discharge cover 8 and discharge port shelf 1 are welded to connect, discharge port scarfing cinder baffle plate 9 screw is arranged on the dew cinder notch place of discharge cover 8 bottom, flap valve 3 flap valve dowel 6 is connected with flap valve rotating shaft 5, opposite opened two stud positive plain bearing housing 7 bolt is connected with installation place, discharge cover 8 top, flap valve rotating shaft 5 is arranged on the positive plain bearing housing 7 of opposite opened two stud, flap valve push arm 4 is welded on flap valve rotating shaft 5 two ends, bottom and the discharge port shelf 1 of discharge port electric pushrod 2 are hinged, and the upper end of discharge port electric pushrod 2 is connected with pin with flap valve push arm 4.

Feeding unit comprises split bearing seat 15, charging push arm 16, charging cover plate 17, feed end electric pushrod 18, opening for feed 19, feed cap dowel 23, charging cover 24, feed cap rotating shaft 25, feed end leakage material lid 26, feed end support 27.Charging cover 24 and feed end support 27 are welded to connect, opening for feed 19 and charging cover 24 are welded to connect, feed end leaks material lid 26 screw and is arranged on leakage material mouth place, charging cover 24 bottom, charging cover plate 17 feed cap dowel 23 is connected with feed cap rotating shaft 25, split bearing seat 15 bolt is connected with installation place, feed end support 27 top, feed cap rotating shaft 25 is arranged on split bearing seat 15, charging push arm 16 is welded on two ends in feed cap rotating shaft 25, bottom and the feed end support 27 of feed end electric pushrod 18 are hinged, the upper end of feed end electric pushrod 18 is connected with pin with charging push arm 16.Feed end in above two devices leaks material lid 26 and discharge port scarfing cinder baffle plate 9 is in order to rolling barrel is at set intervals passing in and out the material fallen in the gap at two ends, is unlikely to blocking.

Solid of revolution comprises roller tube 10, flight 12, air inlet divider 28, air pipe connector 29, tracheae 33.Flight 12 screw arrangement is welded in roller tube 10; Tracheae 33 screw is arranged on the mounting blocks in roller tube 10, and the junction on tracheae 33 can axially adjust, and this is in order to easy for installation; The pipe of air inlet divider 28 is connected with the termination spiral of tracheae 33 with air pipe connector 29, can play a supportive role again to air inlet divider 28.Roller tube 10 does not directly contact with charging cover 24, discharge cover 8, installs and leaves certain interval, and end then seals with tightness system with anti-gas-leak.

Bracing or strutting arrangement comprises rolling ring 11, gear wheel 30, tugboat 31.Rolling ring 11 backing plate and roller tube 10 are welded to connect, and tugboat 31 is arranged as shown in Figure 3, support rolling ring 11; Because this equipment can be with certain pitch angle, so also needing to install gear wheel 30 additional near the bracing or strutting arrangement of feed end side, then rolling ring 11 herein need have constant slope, as shown in Fig. 4 right-hand member for coordinating gear wheel 30 two ends.

Transmission mechanism comprises gear ring flange 13, gear ring 14, pinion(gear) 21.Gear ring flange 13 backing plate and roller tube 10 are welded to connect, and gear ring 14 bolt is connected with gear ring flange 13, and pinion(gear) 21 is directly installed on the output shaft of drive-motor 22, and pinion(gear) 21 engages with gear ring 14, carries out transmission.

Aeration inlet end mechanism 32 as shown in Figure 6, comprises inlet suction port 321, rubber cradle 322, metal washer 323, bearing support 324, deep groove ball bearing 325, bearing cover 326, rubber seal 327.Bearing support 324 welded and installed is on opening for feed 19 and feed end support 27, the inlet pipe deep groove ball bearing 325 of air inlet divider 28 is arranged in bearing support 324, the inlet suction port 321 of front end is connected with bearing support 324 with bolt, and the bearing cover 326 of rear end is also connected with bearing support 324 with bolt.The object of more than installing is that air inlet divider 28 and connected tracheae 33 can be rotated with roller tube 10.

Underframe 20 is welded by H profile steel, and feed end support 27, discharge port shelf 1, tugboat 31, rolling ring 11, gear wheel 30, drive-motor 22 are all attached thereto with bolt.

The specification of roller tube 10: internal diameter φ 1500mm, length 4500mm, drive-motor 22:7.5kw.

Controlling System: adopt PLC as shown in Figure 7 automatically to control.

Its working process is specially:

Charging: charging cover plate 17 to 90 is opened in feed end electric pushrod 18 running.; Drive-motor 22 operates, and drives solid of revolution to rotate by transmission mechanism; Start charging; After inventory reaches regulation, drive-motor 22 stall, feed end electric pushrod 18 operates closes charging cover plate 17.

Fermentation: air is injected tracheae 33 through aeration inlet end mechanism 32 by air compressor machine, enters in roller tube 10; Drive-motor 22 operates, and drives solid of revolution to rotate, by Controlling System requirement rotating, material is fully contacted with gas, realize fermentation by transmission mechanism.

Discharging: flap valve 3 to 80 ° is opened in discharge end electric pushrod 2 running; Drive-motor 22 operates, and drives solid of revolution to rotate by transmission mechanism; Start discharging; After material unloading, drive-motor 22 stall, closes flap valve 3.

Claims (10)

1. cylinder OAR treatment unit, is characterized in that, is made up of feeding unit, solid of revolution, bracing or strutting arrangement, underframe (20), drive-motor (22), transmission mechanism and drawing mechanism;

Wherein, described drawing mechanism comprises discharge port shelf (1), discharge end electric pushrod (2), flap valve (3), flap valve push arm (4), flap valve rotating shaft (5), the positive plain bearing housing of opposite opened two stud (7) and discharge cover (8); Discharge cover (8) is fixedly connected with discharge port shelf (1), flap valve (3) is connected with flap valve rotating shaft (5), the positive plain bearing housing of opposite opened two stud (7) is fixedly mounted on the top of discharge cover (8), flap valve rotating shaft (5) is arranged on the positive plain bearing housing of described opposite opened two stud (7), flap valve push arm (4) is fixedly mounted on flap valve rotating shaft (5) two ends, bottom and the discharge port shelf (1) of discharge port electric pushrod (2) are hinged, and the upper end of discharge port electric pushrod (2) is connected with flap valve push arm (4);

Described feeding unit comprises split bearing seat (15), charging push arm (16), charging cover plate (17), feed end electric pushrod (18), opening for feed (19), charging cover (24), feed cap rotating shaft (25) and feed end support (27), charging cover (24) is fixedly connected with feed end support (27), opening for feed (19) is fixedly connected with charging cover (24), charging cover plate (17) is by being connected with feed cap rotating shaft (25), split bearing seat (15) is fixedly mounted on the top of feed end support (27), feed cap rotating shaft (25) is arranged on split bearing seat (15), charging push arm (16) is fixedly mounted on feed cap rotating shaft (25) two ends, bottom and the feed end support (27) of feed end electric pushrod (18) are hinged, the upper end of feed end electric pushrod (18) is connected with charging push arm (16),

Described solid of revolution comprises roller tube (10), flight (12), air inlet divider (28) and tracheae (33); Flight (12) screw arrangement is in roller tube 10; Tracheae (33) is arranged in roller tube (10); Air inlet divider (28) is connected with tracheae (33);

Described bracing or strutting arrangement comprises rolling ring (11) and tugboat (31), and rolling ring (11) is fixedly connected with roller tube (10), and tugboat (31) supports rolling ring (11);

Described transmission mechanism comprises gear ring flange (13), gear ring (14) and pinion(gear) (21); Gear ring flange (13) is fixedly connected with roller tube (10), gear ring (14) is connected with gear ring flange (13), pinion(gear) (21) is arranged on the output shaft of described drive-motor (22), pinion(gear) (21) engages with gear ring (14), carries out transmission.

2. cylinder OAR treatment unit according to claim 1, it is characterized in that, described underframe (20) is welded by H profile steel, and described feed end support (27), discharge port shelf (1), tugboat (31), rolling ring (11) all utilize bolt to be connected with described underframe with described drive-motor (22).

3. cylinder OAR treatment unit according to claim 1, is characterized in that, also comprise Controlling System, and described Controlling System adopts PLC automatically to control.

4. cylinder OAR treatment unit according to claim 1, is characterized in that, the described bracing or strutting arrangement near feed end side also comprises gear wheel (30).

5. cylinder OAR treatment unit according to claim 1, it is characterized in that, also comprise aeration inlet end mechanism (32), described aeration inlet end mechanism (32) comprises inlet suction port (321), rubber cradle (322), metal washer (323), bearing support (324), deep groove ball bearing (325), bearing cover (326) and rubber seal (327); Bearing support (324) is welded on described opening for feed (19) and feed end support (27), the inlet pipe deep groove ball bearing (325) of described air inlet divider (28) is arranged in bearing support (324), the inlet suction port (321) of front end is connected with bearing support (324) with bolt, and the bearing cover (326) of rear end is connected with bearing support (324) with bolt.

6. the cylinder OAR treatment unit according to claim 1 or 4 or 5, is characterized in that, the upper end of described discharge port electric pushrod (2) is connected with pin with flap valve push arm (4).

7. the cylinder OAR treatment unit according to claim 1 or 4 or 5, is characterized in that, the upper end of described feed end electric pushrod (18) is connected with pin with charging push arm (16).

8. the cylinder OAR treatment unit according to claim 1 or 4 or 5, it is characterized in that, described drawing mechanism also comprises discharge port scarfing cinder baffle plate (9), and described discharge port scarfing cinder baffle plate (9) is arranged on the dew cinder notch place of discharge cover (8) bottom.

9. the cylinder OAR treatment unit according to claim 1 or 4 or 5, it is characterized in that, described feeding unit also comprises feed end and leaks material lid (26), and described feed end leaks expects that lid (26) is arranged on charging cover (24) bottom and leaks material mouth place.

10. the cylinder OAR treatment unit according to claim 1 or 4 or 5, described air inlet divider (28) is connected with tracheae (33) by air pipe connector (29).