CN204752521U - Glass bottle annealing kiln cooling economizer - Google Patents
Glass bottle annealing kiln cooling economizer Download PDFInfo
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- CN204752521U CN204752521U CN201520440181.XU CN201520440181U CN204752521U CN 204752521 U CN204752521 U CN 204752521U CN 201520440181 U CN201520440181 U CN 201520440181U CN 204752521 U CN204752521 U CN 204752521U
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- cooling
- fan
- air conditioner
- frequency transformer
- glass bottle
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
The utility model discloses a glass bottle annealing kiln cooling economizer, characterized by: annealing kiln guipure top in the section is opened in the cooling sets up cooling economizer, the cooling economizer include: infrared radiation thermometer, temperature controller, first converter, second converter, air exhauster, cooling aerofoil, blast pipe, forced draught blower and temperature air conditioner. The utility model discloses can effective control cooling amount of wind to satisfy annealing process's requirement.
Description
Technical field
The utility model relates to one and is applied to glass bottle annealing kiln cooling and energy conserving device.
Background technology
Annealing furnace is one of large Thermal Equipment of glass bottle production line three, and its effect is by the temperature of vial by 520-560 DEG C, and according to the requirement of annealing process, what have control is reduced to 30-50 DEG C.At present as shown in Figure 1, the annealing furnace 1 on glass bottle production line, vial 3 distributes a large amount of heats during cooling in annealing furnace 1, outside annealing furnace 1 cooling kiln tail open section Natural excrement kiln; Kiln tail open section is welded with kiln tail fan supporter 4, kiln tail blower fan 5 is provided with above kiln tail fan supporter 4, kiln tail blower fan 5 adopts on-off control, what kiln tail blower fan 5 cooling air adopted is natural wind, due to season and round the clock envrionment temperature cause wind-warm syndrome to have a greater change, the consumption of cooling air has a long way to go, and such as only needs little air quantity just can meet processing requirement in the winter time, then needs summer very large air quantity to meet processing requirement.Kiln tail blower fan 5 adopts on-off control, and winter, kiln tail blower fan 5 caused the waste of the energy after opening owing to only needing little air quantity; Summer then needs very large air quantity, after kiln tail blower fan 5 is opened, be difficult to meet annealing process requirement, sometimes temperature is still more than 80 DEG C, on the one hand because vial does not reach annealing process requirement, when vial 3 is deposited afterwards, there is the risk burst, on the other hand because vial 3 temperature is high, also easily cause hot situation to occur during artificial inspection bottle, be unfavorable for safety in production.
As increased production capacity, annealing furnace 1 speed is accelerated, because annealing furnace 1 length is fixing, and vial 3 annealing time reduces, cause vial 3 temperature higher, temperatures as high more than 100 DEG C, annealing process requirement and packing instructions cannot be met, therefore cause and cannot increase production capacity.
Utility model content
The utility model is the weak point for avoiding existing for above-mentioned prior art, provides a kind of cooling and energy conserving device being applied to glass bottle annealing kiln, to can effective controlled cooling model air quantity, thus meets the requirement of annealing process.
The utility model adopts following technical scheme in order to technical solution problem:
A kind of cooling and energy conserving device being applied to glass bottle annealing kiln of the utility model, described annealing furnace is for after carrying out cooling down by the high temp glass bottle that glass bottle production line is carried, through annealing furnace mesh-belt conveying in the cooling open section in kiln tail exit, its constructional feature is:
Above annealing furnace guipure in described cooling open section, described cooling and energy conserving device is set; Described cooling and energy conserving device comprises: infrared thermometer, temperature controller, the first frequency transformer, the second frequency transformer, vacuum fan, cooling aerofoil, blast tube, fan and water temperature air conditioner;
Be connected with described water temperature air conditioner by described blast tube above described cooling open section; Described blast tube Single port, be in directly over described annealing furnace guipure and be provided with described cooling aerofoil, the surface uniform of described cooling aerofoil is distributed with circular louvre; The another port of described blast tube, be in described water temperature air conditioner a side on be provided with described fan; Formed being in described blast tube port and being positioned at the air-supply cooling structure of vial below described cooling aerofoil with described fan;
In the both sides, below of described cooling aerofoil, described vial is provided with described vacuum fan; The air blast cooling structure to described vial is formed with described vacuum fan;
The upstream of described cooling aerofoil is provided with described infrared thermometer; Described infrared thermometer is connected with the input terminus of described temperature controller, and the output terminal of described temperature controller is connected with the water pump of described first frequency transformer, described second inverter input and described water temperature air conditioner respectively; Described first frequency transformer, described second inverter output terminal are connected with fan with described vacuum fan respectively;
Obtain described glass bottle temperature with described infrared thermometer, and pass to described temperature controller for adjusting the frequency size of described first frequency transformer and the second frequency transformer, thus control the wind speed of described vacuum fan and fan; Described temperature controller is also for controlling the switch of described water pump.
The constructional feature being applied to the cooling and energy conserving device of glass bottle annealing kiln described in the utility model is also: have tank in the arranged outside of described water temperature air conditioner, and is connected with water temperature air conditioner rising pipe with water temperature air conditioner water inlet pipe.
Compared with the existing annealing furnace type of cooling, the utility model beneficial effect is embodied in:
1, the utility model uses a temperature controller to carry out controlling to control two frequency transformers and a water pump neatly, to reach the object regulating rotation speed of fan and pump switch, according to the temperature adjustment requirement of annealing furnace outlet open section vial, regulate the size of cooling air quantity easily, make glass bottle annealing reach best effect; Thus improve the accuracy of vial temperature control, the frequency transformer adopted is easy to operate, non-maintaining, control accuracy is high, speed control by frequency variation has the advantages such as efficiency is high, speed-regulating range width, precision are high, speed governing is steady, stepless change, thus reaches obvious saves energy, falls low consumed object.
2, the utility model cooling and energy conserving device utilizes the principle of air flow property and water pump to drive water curtain, make air through water curtain, water is utilized to absorb the principle of heat, realize air themperature to decline, the air reduced after temperature is delivered to above annealing furnace bottle through blast tube, realizes vial cooling-down effect, effectively reduces the temperature of vial, as increased production capacity, vial can meet annealing process requirement and packing instructions to use this cooling and energy conserving device to ensure; Avoid follow-up quality risk; Reduce the difficulty of control, significantly improve energy utilization rate, reduce the power consumption of annealing furnace cooling system, reach the effect of energy-conserving and environment-protective.
Accompanying drawing explanation
Fig. 1 is prior art using state schematic diagram;
Fig. 2 is the utility model using state schematic diagram;
Number in the figure: 1 annealing furnace; 2 annealing furnace guipures; 3 vials; 4 kiln tail fan supporters; 5 kiln tail blower fans; 6 infrared thermometers; 7 signal wires; 8 temperature controllers; 9 control signal wires; 10 first frequency transformers; 11 second frequency transformers; 12 cables; 13 supports; 14 vacuum fans; 15 cooling aerofoils; 16 blast tubes; 17 fans; 18 water temperature air conditioners; 19 tanks; 20 water pumps; 21 water temperature air conditioner water inlet pipes; 22 water temperature air conditioner rising pipes.
Embodiment
As shown in Figure 1, in the present embodiment, after vial produced by bottle-making machine, deliver to for after carrying out cooling down by the high temp glass bottle that glass bottle production line is carried in annealing furnace 1, in the cooling open section that annealing furnace guipure 2 is transported to kiln tail exit through bottle conveying mesh-belt;
As shown in Figure 2, a kind of cooling and energy conserving device being applied to glass bottle annealing kiln arranges cooling and energy conserving device above the annealing furnace guipure 2 in cooling open section; Cooling and energy conserving device comprises: infrared thermometer 6, temperature controller 8, first frequency transformer 10, second frequency transformer 11, vacuum fan 14, cooling aerofoil 15, blast tube 16, fan 17 and water temperature air conditioner 18;
Be connected with water temperature air conditioner 18 by blast tube 16 above cooling open section; Blast tube 16 Single port, be in and directly over annealing furnace guipure 2, utilize support 13 to be provided with cooling aerofoil 15, the surface uniform of cooling aerofoil 15 is distributed with circular louvre; The another port of blast tube 16, be in water temperature air conditioner 18 a middle part, side on be provided with fan 17; In concrete enforcement, water temperature air conditioner 18 is except installing the one side of fan 17, and other three sides are provided with tank 19, are provided with water pump 20 below tank 19; Water temperature air conditioner 18 side is provided with water temperature air conditioner water inlet pipe 21, and water temperature air conditioner rising pipe 22 is also connected with tank 19; Formed being in blast tube 16 port and being positioned at the air-supply cooling structure cooling vial 3 below aerofoil 15 with fan 17;
In the both sides, below of cooling aerofoil 15, on the support 13 of vial 3, be respectively arranged with 3 vacuum fans 14; The air blast cooling structure to vial 3 is formed with vacuum fan 14;
The upstream of cooling aerofoil 15 is provided with infrared thermometer 6; Infrared thermometer 6 is connected with the input terminus of temperature controller 8 by signal wire 7, the output terminal of temperature controller 8 is connected with the input terminus of the first frequency transformer 10 with the second frequency transformer 11 respectively by control signal wire 9, is connected with the water pump 20 of water temperature air conditioner 18 by cable 12; First frequency transformer 10, second frequency transformer 11 output terminal is connected with fan 17 with vacuum fan 14 respectively by cable 12;
Obtain vial 3 bottle temperature when 50-80 DEG C with infrared thermometer 6, and pass to temperature controller 8 for adjusting the frequency size of the first frequency transformer 10 and the second frequency transformer 11, thus control the wind speed of vacuum fan 14 and fan 17; When temperature controller according to gathered bottle temperature more than 80 DEG C time, temperature controller 8 controls the switch of water pump 20, makes the unlatching of water temperature air conditioner, utilizes circulation water curtain to reduce air themperature, the temperature that fan is blown reduces, thus reduces the temperature of vial; Thus when needing little air quantity in the winter time as only, temperature controller adjusts the closedown of frequency converter frequency size and water pump according to gathered bottle temperature, thus reduces the wind speed of fan and fan, avoids unnecessary waste of energy.When summer is as only needed very large air quantity, temperature controller adjusts the unlatching of frequency converter frequency size and water pump according to gathered bottle temperature, thus increase the wind speed of vacuum fan and fan, circulation water curtain is utilized to reduce air themperature, thus reduce the temperature of vial, enable vial meet the requirement of annealing process, meet requirement and the packing instructions of annealing process.
Claims (2)
1. a glass bottle annealing kiln cooling and energy conserving device, described annealing furnace (1) is for after carrying out cooling down by the high temp glass bottle that glass bottle production line is carried, in the cooling open section that annealing furnace guipure (2) is transported to kiln tail exit, it is characterized in that:
Annealing furnace guipure (2) top in described cooling open section arranges described cooling and energy conserving device; Described cooling and energy conserving device comprises: infrared thermometer (6), temperature controller (8), the first frequency transformer (10), the second frequency transformer (11), vacuum fan (14), cooling aerofoil (15), blast tube (16), fan (17) and water temperature air conditioner (18);
Be connected with described water temperature air conditioner (18) by described blast tube (16) above described cooling open section; Single port in described blast tube (16), be in directly over described annealing furnace guipure (2) and be provided with described cooling aerofoil (15), the surface uniform of described cooling aerofoil (15) is distributed with circular louvre; Described blast tube (16) another port, be in described water temperature air conditioner (18) a side on be provided with described fan (17); With described fan (17) formed to be in described blast tube (16) port and be positioned at described cooling aerofoil (15) below vial (3) air-supply cooling structure;
In the both sides, below of described cooling aerofoil (15), described vial (3) is provided with described vacuum fan (14); The air blast cooling structure to described vial (3) is formed with described vacuum fan (14);
The upstream of described cooling aerofoil (15) is provided with described infrared thermometer (6); Described infrared thermometer (6) is connected with the input terminus of described temperature controller (8), and the output terminal of described temperature controller (8) is connected with the water pump (20) of described first frequency transformer (10), described second frequency transformer (11) input terminus and described water temperature air conditioner (18) respectively; Described first frequency transformer (10), described second frequency transformer (11) output terminal are connected with fan (17) with described vacuum fan (14) respectively;
Described vial (3) bottle temperature is obtained with described infrared thermometer (6), and pass to described temperature controller (8) for adjusting the frequency size of described first frequency transformer (10) and the second frequency transformer (11), thus control the wind speed of described vacuum fan (14) and fan (17); Described temperature controller (8) is also for controlling the switch of described water pump (20).
2. glass bottle annealing kiln cooling and energy conserving device according to claim 1, it is characterized in that: have tank (19) in the arranged outside of described water temperature air conditioner (18), and be connected with water temperature air conditioner rising pipe (22) with water temperature air conditioner water inlet pipe (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520440181.XU CN204752521U (en) | 2015-06-24 | 2015-06-24 | Glass bottle annealing kiln cooling economizer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520440181.XU CN204752521U (en) | 2015-06-24 | 2015-06-24 | Glass bottle annealing kiln cooling economizer |
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| Publication Number | Publication Date |
|---|---|
| CN204752521U true CN204752521U (en) | 2015-11-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520440181.XU Active CN204752521U (en) | 2015-06-24 | 2015-06-24 | Glass bottle annealing kiln cooling economizer |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10927030B2 (en) * | 2017-05-31 | 2021-02-23 | Robex, LLC | Glass product annealing lehr with temperature control system |
| CN113651524A (en) * | 2021-09-14 | 2021-11-16 | 蚌埠凯盛工程技术有限公司 | Full-automatic temperature control system of glass production line annealing kiln |
-
2015
- 2015-06-24 CN CN201520440181.XU patent/CN204752521U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10927030B2 (en) * | 2017-05-31 | 2021-02-23 | Robex, LLC | Glass product annealing lehr with temperature control system |
| CN113651524A (en) * | 2021-09-14 | 2021-11-16 | 蚌埠凯盛工程技术有限公司 | Full-automatic temperature control system of glass production line annealing kiln |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20160725 Address after: 236820, Anhui City, Bozhou province Gujing Town Zhang sets Patentee after: ANHUI LONGRUI GLASS PRODUCT CO., LTD. Address before: 236826 Anhui Province, Qiaocheng District of Bozhou City Gujing Town Industrial Park Patentee before: Gujinggong Spirits Co., Ltd., Anhui Prov. Patentee before: ANHUI RUISIWEIER TECHNOLOGY CO., LTD. |