CN204748866U - Zirconium dioxide ceramic microballon blank apparatus for producing - Google Patents
Zirconium dioxide ceramic microballon blank apparatus for producing Download PDFInfo
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- CN204748866U CN204748866U CN201520464051.XU CN201520464051U CN204748866U CN 204748866 U CN204748866 U CN 204748866U CN 201520464051 U CN201520464051 U CN 201520464051U CN 204748866 U CN204748866 U CN 204748866U
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- ceramic microballon
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Abstract
The utility model relates to a zirconium dioxide ceramic microballon blank apparatus for producing is refered in particular to in pottery form -ing technology field, including pressing material jar and solidification jar, be equipped with charge door and compressed air entry on pressing material jar, press material jar to have injection apparatus through guide pipe connection, injection apparatus corresponds settings, corresponding confession ammonia device, air exhaust device, the ammonia water circle device of being connected with of solidification jar with the solidification jar. A zirconium dioxide ceramic microballon blank apparatus for producing, passes through the utility model discloses the zirconium dioxide ceramic microballon of production, but spherical circularity height, advantages such as closely knit degree is high, hardness is big, stand wear and tear mass production had.
Description
Technical field
The utility model relates to forming process of ceramics technical field, refers in particular to a kind of zirconia ceramic microballon blank process units.
Background technology
Ceramic fine bead is the solid spherical thing that a kind of diameter is very little; extensive at the Application and preparation of superfine powder as abrasive media; because its diameter is little; so be difficult to shaping, traditional ceramic fine bead forming method has mechanical pressing, granulation-rolling method, extruding-rolling method, fusion method and sol-gal process etc.Traditional ceramic fine bead utilizes colloid material to spray particle explained hereafter mostly, and product surface intensity, hardness and inside are not quite identical, and quality is unstable, and wear no resistance, in addition, production efficiency is low, and balling-up circularity is inadequate, and equipment complexity and personnel have high input.
Summary of the invention
For above problem, the utility model provides a kind of zirconia ceramic microballon blank process units, the zirconia ceramic microballon produced by the utility model, have that spherical circularity is high, packing is high, hardness is large, wear-resistant, the advantage such as can be mass-produced, and equipment is simple, can reduce the input of personnel.
To achieve these goals, the technical solution adopted in the utility model is as follows:
A kind of zirconia ceramic microballon blank process units, comprise binder tank and solidification tank, binder tank is provided with charge door and compressed air inlet, binder tank is connected with injection apparatus by mozzle, tank is corresponding arranges for injection apparatus and solidification, solidifies tank correspondence and is connected with confession ammonia device, air extractor, ammonia circulation device.
Further, injection apparatus involving vibrations device and injector head, vibrator and injector head are rigidly connected, and below injector head, correspondence is provided with solidification tank.
Further, solidification tank comprises one-step solidification room and regelate room, and below solidification tank, correspondence is provided with emptying tank.
Further, one-step solidification chamber outer wall is provided with air inlet pipe and escape pipe, and air inlet pipe is connected with for ammonia device, and escape pipe is connected with air extractor.
Further, regelate chamber outer wall is provided with water inlet pipe and outlet pipe, and water inlet pipe and the outlet pipe other end are located in ammonia water tank respectively, and water inlet pipe is provided with water pump and by-pass valve control two, above formation ammonia circulation device.
Further, regelate is provided with discharge nozzle bottom room, and discharge nozzle is provided with by-pass valve control one, and discharge nozzle is corresponding with emptying tank to be arranged.
The beneficial effects of the utility model:
A kind of zirconia ceramic microballon blank process units described in the utility model, the zirconia ceramic microballon produced by the utility model, is had that spherical circularity is high, packing is high, hardness is large, wear-resistant, the advantage such as can be mass-produced.
Accompanying drawing explanation
Fig. 1 is the utility model overall structure schematic diagram.
In figure: 1, binder tank; 2, charge door; 3, compressed air inlet; 4, vibrator; 5, injector head; 6, mozzle; 10, tank is solidified; 11, escape pipe; 12, air inlet pipe; 13, one-step solidification room; 14, regelate room; 15, by-pass valve control one; 16, discharge nozzle; 20, emptying tank; 30 ammonia water tank; 31, water pump; 32, water inlet pipe; 33, outlet pipe; 34, by-pass valve control two.
Detailed description of the invention
Below in conjunction with accompanying drawing and embodiment, the technical solution of the utility model is described.
As shown in Figure 1, a kind of zirconia ceramic microballon blank process units described in the utility model, comprise binder tank 1 and solidification tank 10, binder tank 1 is provided with charge door 2 and compressed air inlet 3, binder tank 1 is connected with injection apparatus by mozzle 6, tank 10 is corresponding arranges for injection apparatus and solidification, solidifies tank 10 correspondence and is connected with confession ammonia device, air extractor, ammonia circulation device.The above forms the utility model basic structure.
Basic zirconium chloride raw material and multiple auxiliary materials add in binder tank 1 by charge door 2 by the utility model, close charge door 2 again, compressed in the binder tank 1 of 3 pairs, compressed air inlet by compressed air, after compressed liquid, then flow in injection apparatus by mozzle 6, finally spray into in solidification tank 10 by injection apparatus, be cured, after having solidified, fall in emptying tank 20, drying and sintering and make zirconia ceramic microballon.
Injection apparatus involving vibrations device 4 described in the utility model and injector head 5, vibrator 4 and injector head 5 are rigidly connected, and below injector head 5, correspondence is provided with solidification tank 10.Vibrated by vibrator 4 pairs of materials, make its neutralization reaction more abundant, finally by injector head 5, material is sprayed in solidification tank 10.
Solidification tank 10 described in the utility model comprises one-step solidification room 13 and regelate room 14, and below solidification tank 10, correspondence is provided with emptying tank 20.The utility model adopts regelate mode, and the material after overcuring falls into emptying tank 20 and collects.
One-step solidification room 13 described in the utility model outer wall is provided with air inlet pipe 12 and escape pipe 11, and air inlet pipe 12 is connected with for ammonia device, and escape pipe 11 is connected with air extractor.There is provided ammonia by air inlet pipe 12 in solidification tank 10, complete one-step solidification effect, the effect of escape pipe 11 is bled to solidification tank 10 by air extractor.
Regelate room 14 described in the utility model outer wall is provided with water inlet pipe 32 and outlet pipe 33, and water inlet pipe 32 and outlet pipe 33 other end are located in ammonia water tank 30 respectively, and water inlet pipe 32 is provided with water pump 31 and by-pass valve control 2 34, above formation ammonia circulation device.To be evacuated to by ammoniacal liquor in ammonia water tank 30 by water pump 31 and by-pass valve control 2 34 and to solidify in tank 10, complete regelate effect, the effect of outlet pipe 33 is flow back in ammonia water tank 30 by unnecessary ammoniacal liquor.
Be provided with discharge nozzle 16 bottom regelate room 14 described in the utility model, discharge nozzle 16 is provided with by-pass valve control 1, and discharge nozzle 16 is corresponding with emptying tank 20 to be arranged.Controlled the folding of discharge nozzle 6 by by-pass valve control 1, the material after solidification is fallen into unified in emptying tank 20 collection.
Be more than the utility model preferably embodiment, the utility model those skilled in the art can also change above-mentioned embodiment and revise.Therefore, the utility model is not limited to above-mentioned detailed description of the invention, and any apparent improvement that every those skilled in the art do on basis of the present utility model, replacement or modification all belong to protection domain of the present utility model.
Claims (6)
1. a zirconia ceramic microballon blank process units, comprise binder tank (1) and solidification tank (10), it is characterized in that: described binder tank (1) is provided with charge door (2) and compressed air inlet (3), described binder tank (1) is connected with injection apparatus by mozzle (6), described injection apparatus is corresponding with solidification tank (10) to be arranged, and described solidification tank (10) correspondence is connected with for ammonia device, air extractor, ammonia circulation device.
2. a kind of zirconia ceramic microballon blank process units according to claim 1, it is characterized in that: described injection apparatus involving vibrations device (4) and injector head (5), described vibrator (4) and injector head (5) are rigidly connected, and described injector head (5) below correspondence is provided with solidification tank (10).
3. a kind of zirconia ceramic microballon blank process units according to claim 1, it is characterized in that: described solidification tank (10) comprises one-step solidification room (13) and regelate room (14), described solidification tank (10) below correspondence is provided with emptying tank (20).
4. a kind of zirconia ceramic microballon blank process units according to claim 3, it is characterized in that: described one-step solidification room (13) outer wall is provided with air inlet pipe (12) and escape pipe (11), described air inlet pipe (12) is connected with for ammonia device, and described escape pipe (11) is connected with air extractor.
5. a kind of zirconia ceramic microballon blank process units according to claim 3, it is characterized in that: described regelate room (14) outer wall is provided with water inlet pipe (32) and outlet pipe (33), described water inlet pipe (32) and outlet pipe (33) other end are located in ammonia water tank (30) respectively, described water inlet pipe (32) is provided with water pump (31) and by-pass valve control two (34), above formation ammonia circulation device.
6. a kind of zirconia ceramic microballon blank process units according to claim 3, it is characterized in that: described regelate room (14) bottom is provided with discharge nozzle (16), described discharge nozzle (16) is provided with by-pass valve control one (15), and described discharge nozzle (16) is corresponding with emptying tank (20) to be arranged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520464051.XU CN204748866U (en) | 2015-07-01 | 2015-07-01 | Zirconium dioxide ceramic microballon blank apparatus for producing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520464051.XU CN204748866U (en) | 2015-07-01 | 2015-07-01 | Zirconium dioxide ceramic microballon blank apparatus for producing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204748866U true CN204748866U (en) | 2015-11-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520464051.XU Expired - Fee Related CN204748866U (en) | 2015-07-01 | 2015-07-01 | Zirconium dioxide ceramic microballon blank apparatus for producing |
Country Status (1)
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| CN (1) | CN204748866U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105595553A (en) * | 2016-01-23 | 2016-05-25 | 中山聚昌自动化设备科技有限公司 | Efficient air-suction-type bead stringing machine |
| CN108858681A (en) * | 2018-05-24 | 2018-11-23 | 四川大学 | Mass prepares the equipment of bead biscuit and the preparation method of tritium multiplication agent nanostructure metatitanic acid lithium ceramic bead |
| CN111447992A (en) * | 2018-08-30 | 2020-07-24 | 株式会社Lg化学 | Device comprising microbeads capable of adjusting the pH of a sample |
-
2015
- 2015-07-01 CN CN201520464051.XU patent/CN204748866U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105595553A (en) * | 2016-01-23 | 2016-05-25 | 中山聚昌自动化设备科技有限公司 | Efficient air-suction-type bead stringing machine |
| CN108858681A (en) * | 2018-05-24 | 2018-11-23 | 四川大学 | Mass prepares the equipment of bead biscuit and the preparation method of tritium multiplication agent nanostructure metatitanic acid lithium ceramic bead |
| CN111447992A (en) * | 2018-08-30 | 2020-07-24 | 株式会社Lg化学 | Device comprising microbeads capable of adjusting the pH of a sample |
| CN111447992B (en) * | 2018-08-30 | 2022-03-29 | 株式会社Lg化学 | Device comprising microbeads for adjusting the pH of a sample |
| US11440005B2 (en) | 2018-08-30 | 2022-09-13 | Lg Chem, Ltd. | Device comprising microbeads capable of adjusting pH of sample |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151111 Termination date: 20160701 |