CN204748272U - Square outside of tubes table deruster - Google Patents

Square outside of tubes table deruster Download PDF

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Publication number
CN204748272U
CN204748272U CN201520548538.6U CN201520548538U CN204748272U CN 204748272 U CN204748272 U CN 204748272U CN 201520548538 U CN201520548538 U CN 201520548538U CN 204748272 U CN204748272 U CN 204748272U
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square tube
transfer roller
motor
square
support
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赵若骥
尹馨
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Abstract

一种方管外表除锈机,属于金属除锈设备领域,解决了目前对方管外表进行除锈处理需要手工操作,不但效率极低,而且除锈效果不好的问题,它包含打磨机构、直线传送机构和支架,打磨机构和直线传送机构均设置在支架上,在打磨机构的相对两侧分别设置有一组传送方向一致的直线传送机构,由直线传送机构将方管运经打磨机构,打磨机构对方管的外表进行打磨除锈;每组直线传送机构包含两个或两个以上的传送辊,由减速电机驱动低速旋转,在每个传送辊的上方均设置有从动压辊,每组直线传送机构还包含两个或两个以上的横向定位装置;打磨机构包含四个围绕直线传送机构的传送方向设置的圆盘钢丝刷;本实用新型用于给方管外表除锈。

A square tube surface derusting machine belongs to the field of metal derusting equipment, which solves the problem that manual operation is required to derust the surface of the square tube, which not only has extremely low efficiency, but also has poor derusting effect. It includes a grinding mechanism, a straight line The transmission mechanism and the bracket, the grinding mechanism and the linear transmission mechanism are all arranged on the bracket, and a group of linear transmission mechanisms with the same transmission direction are respectively arranged on the opposite sides of the grinding mechanism. The linear transmission mechanism transports the square pipe through the grinding mechanism, and the grinding mechanism The surface of the square tube is polished and derusted; each set of linear transmission mechanism includes two or more transmission rollers, which are driven by a geared motor to rotate at a low speed, and a driven pressure roller is set above each transmission roller. The transmission mechanism also includes two or more lateral positioning devices; the grinding mechanism includes four disc wire brushes arranged around the transmission direction of the linear transmission mechanism; the utility model is used for derusting the surface of the square tube.

Description

方管外表除锈机Square tube surface derusting machine

技术领域 technical field

本实用新型属于金属除锈设备领域,具体涉及一种方管外表除锈机。 The utility model belongs to the field of metal derusting equipment, in particular to a square tube surface derusting machine.

背景技术 Background technique

各种钢管在喷漆前均需要进行除锈处理,目前对方管外表进行除锈处理需要手工操作,不但效率极低,而且除锈效果不好,对后续喷漆等操作产生不良影响。 All kinds of steel pipes need to be derusted before painting. At present, the derusting treatment on the surface of the square pipe needs to be done manually.

发明内容 Contents of the invention

本实用新型的目的是为了解决目前对方管外表进行除锈处理需要手工操作,不但效率极低,而且除锈效果不好的问题,提供了一种方管外表除锈机,其技术方案如下: The purpose of this utility model is to solve the problem that manual operation is required for derusting the surface of square tubes, which is not only extremely inefficient, but also has a poor derusting effect. It provides a derusting machine for the surface of square tubes. Its technical scheme is as follows:

一种方管外表除锈机,它包含打磨机构、直线传送机构和支架,打磨机构和直线传送机构均设置在支架上,在打磨机构的相对两侧分别设置有一组传送方向一致的直线传送机构,由直线传送机构将方管运经打磨机构,打磨机构对方管的外表进行打磨除锈; A square tube surface derusting machine, which includes a grinding mechanism, a linear transmission mechanism and a bracket, the grinding mechanism and the linear transmission mechanism are both arranged on the bracket, and a group of linear transmission mechanisms with the same transmission direction are respectively arranged on the opposite sides of the grinding mechanism , the square pipe is transported through the grinding mechanism by the linear transmission mechanism, and the grinding mechanism polishes and derusts the surface of the square pipe;

每组直线传送机构包含两个或两个以上的传送辊,传送辊与支架转动连接,传送辊与减速电机连接,由减速电机驱动低速旋转; Each set of linear transmission mechanism includes two or more transmission rollers, the transmission rollers are connected to the bracket in rotation, and the transmission rollers are connected to the deceleration motor, which is driven by the deceleration motor to rotate at a low speed;

在每个传送辊的上方均设置有从动压辊,在从动压辊的上方设置有吊架,从动压辊与吊架转动连接,吊架周围垂直设置有多根螺纹支杆,螺纹支杆的上端与吊架固定连接,在每根螺纹支杆上均设置有螺母,在支架上与每根螺纹支杆对应设置有套管,套管的内径与螺纹支杆的外径吻合,螺纹支杆的下端插置在对应的套管内,螺母设置在套管的上方,可以通过调整螺母的位置改变从动压辊的高度,从动压辊能防止打磨机构打磨方管时方管上下移动影响打磨效果,为了进一步增加压力,在每个吊架上设置有配重箱,可以在配重箱内放置重物增加压力; A driven pressure roller is arranged above each conveying roller, and a hanger is arranged above the driven pressure roller. The driven pressure roller is rotatably connected with the hanger. The upper end of the strut is fixedly connected with the hanger, and each threaded strut is provided with a nut, and the support is provided with a sleeve corresponding to each threaded strut, and the inner diameter of the sleeve coincides with the outer diameter of the threaded strut. The lower end of the threaded rod is inserted into the corresponding sleeve, and the nut is set above the sleeve. The height of the driven pressure roller can be changed by adjusting the position of the nut. The driven pressure roller can prevent the square tube from going up and down when the grinding mechanism grinds the square tube. The movement affects the grinding effect. In order to further increase the pressure, a counterweight box is set on each hanger, and heavy objects can be placed in the counterweight box to increase the pressure;

传送辊和从动压辊均采用橡胶辊; Both the transmission roller and the driven pressure roller are rubber rollers;

每组直线传送机构还包含两个或两个以上的横向定位装置,横向定位装置与传送辊穿插设置,每个横向定位装置包含一根滑轨,滑轨与传送辊平行设置,滑轨与支架固定连接,在滑轨内设置有两个滑块,在每个滑块上垂直设置有一根立柱,立柱设置在两个滑块的相对一端,在立柱上套装轴承,轴承的内圈与立柱连接,轴承的下侧表面与传送辊的上端线平齐或高于传送辊的上端线十五毫米以下,对各种规格的方管都能起到定位做用,在每个滑块上还设置有顶丝,可以将滑块定位在滑轨的任意位置上,以适应不同规格的方管; Each set of linear transmission mechanisms also includes two or more lateral positioning devices, which are interspersed with the transmission rollers. Each lateral positioning device includes a slide rail, which is arranged in parallel with the transmission rollers. Fixed connection, two sliders are set in the slide rail, a column is vertically set on each slider, the column is set at the opposite end of the two sliders, the bearing is set on the column, and the inner ring of the bearing is connected with the column , the lower surface of the bearing is flush with the upper end line of the conveying roller or less than 15mm higher than the upper end line of the conveying roller, which can play a positioning role for square tubes of various specifications. There is also a setting on each slider With top wire, the slider can be positioned at any position on the slide rail to adapt to square tubes of different specifications;

打磨机构包含四个围绕直线传送机构的传送方向设置的圆盘钢丝刷,其中的两个圆盘钢丝刷竖向相对设置,用来打磨方管的上下表面,其中另两个圆盘钢丝刷横向相对设置,用来打磨方管的左右表面,四个圆盘钢丝刷分别与一台电机连接,由电机驱动高速旋转,电机与支架连接,支架包含与每个电机分别对应的四根方柱,方柱的方向与对应电机的轴向垂直,每个电机通过两块夹板夹持对应的方柱,两块夹板的四角处通过螺栓连接,其中的一块夹板与电机固定连接,便于调整圆盘钢丝刷的位置,以适应不同规格的方管。 The grinding mechanism includes four disc wire brushes arranged around the conveying direction of the linear conveying mechanism, two of which are vertically opposite to each other for grinding the upper and lower surfaces of the square tube, and the other two disc wire brushes are arranged horizontally Relatively set, used to polish the left and right surfaces of the square tube, the four disc wire brushes are respectively connected to a motor, driven by the motor to rotate at high speed, the motor is connected to the bracket, and the bracket contains four square columns corresponding to each motor, The direction of the square column is perpendicular to the axial direction of the corresponding motor. Each motor clamps the corresponding square column through two splints. The four corners of the two splints are connected by bolts. One of the splints is fixedly connected to the motor, which is convenient for adjusting the disc steel wire. The position of the brush is suitable for square tubes of different specifications.

本实用新型的有益效果为:可以对各种规格的方管表面进行除锈处理,效率高,效果好。 The beneficial effect of the utility model is that the surface of square tubes of various specifications can be derusted, and the efficiency is high and the effect is good.

附图说明: Description of drawings:

图1是本实用新型的整体结构示意图; Fig. 1 is the overall structural representation of the utility model;

图2是一组直线传送机构的示意图; Fig. 2 is a schematic diagram of a group of linear transmission mechanisms;

图3是图2的分解图; Fig. 3 is an exploded view of Fig. 2;

图4是横向定位装置的示意图; Fig. 4 is the schematic diagram of lateral positioning device;

图5是打磨机构的示意图; Fig. 5 is the schematic diagram of grinding mechanism;

图6是图1的主视图; Fig. 6 is the front view of Fig. 1;

图7是图1的侧视图; Fig. 7 is a side view of Fig. 1;

图8是图1的俯视图。 FIG. 8 is a top view of FIG. 1 .

具体实施方式:Detailed ways:

参照图1、图2、图3、图4、图5、图6、图7和图8,一种方管外表除锈机,它包含打磨机构1、直线传送机构2和支架3,打磨机构1和直线传送机构2均设置在支架3上,在打磨机构1的相对两侧分别设置有一组传送方向一致的直线传送机构2,由直线传送机构2将方管运经打磨机构1,打磨机构1对方管的外表进行打磨除锈; Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7 and Fig. 8, a square tube surface derusting machine includes a grinding mechanism 1, a linear transmission mechanism 2 and a bracket 3, and the grinding mechanism 1 and the linear transmission mechanism 2 are both arranged on the support 3, and a group of linear transmission mechanisms 2 with the same transmission direction are respectively arranged on the opposite sides of the grinding mechanism 1, and the square pipe is transported by the linear transmission mechanism 2 through the grinding mechanism 1, and the grinding mechanism 1. Grinding and derusting the surface of the square tube;

每组直线传送机构2包含两个或两个以上的传送辊2-1,传送辊2-1与支架3转动连接,传送辊2-1与减速电机2-2连接,由减速电机2-2驱动低速旋转; Each group of linear transmission mechanism 2 includes two or more than two transmission rollers 2-1, the transmission roller 2-1 is connected with the support 3 in rotation, the transmission roller 2-1 is connected with the reduction motor 2-2, and the transmission roller 2-1 is connected by the reduction motor 2-2 Drive low-speed rotation;

在每个传送辊2-1的上方均设置有从动压辊2-3,在从动压辊2-3的上方设置有吊架2-4,从动压辊2-3与吊架2-4转动连接,吊架2-4周围垂直设置有多根螺纹支杆2-5,螺纹支杆2-5的上端与吊架2-4固定连接,在每根螺纹支杆2-5上均设置有螺母2-5-1,在支架3上与每根螺纹支杆2-5对应设置有套管2-6,套管2-6的内径与螺纹支杆2-5的外径吻合,螺纹支杆2-5的下端插置在对应的套管2-6内,螺母2-5-1设置在套管2-6的上方,可以通过调整螺母2-5-1的位置改变从动压辊2-3的高度,从动压辊2-3能防止打磨机构1打磨方管时方管上下移动影响打磨效果,为了进一步增加压力,在每个吊架2-4上设置有配重箱2-7,可以在配重箱2-7内放置重物增加压力; All be provided with driven pressure roller 2-3 above each conveying roller 2-1, be provided with hanger 2-4 above driven pressure roller 2-3, driven pressure roller 2-3 and hanger 2 -4 rotating connection, a plurality of threaded poles 2-5 are vertically arranged around the hanger 2-4, and the upper ends of the threaded poles 2-5 are fixedly connected with the hanger 2-4, on each threaded pole 2-5 Both are provided with nuts 2-5-1, and a sleeve 2-6 is arranged corresponding to each threaded strut 2-5 on the bracket 3, and the inner diameter of the sleeve 2-6 coincides with the outer diameter of the threaded strut 2-5 , the lower end of the threaded rod 2-5 is inserted into the corresponding casing 2-6, and the nut 2-5-1 is arranged above the casing 2-6, and can be changed from The height of the dynamic pressure roller 2-3, driven by the dynamic pressure roller 2-3, can prevent the square pipe from moving up and down when the grinding mechanism 1 grinds the square pipe and affects the grinding effect. In order to further increase the pressure, each hanger 2-4 is equipped with a Heavy box 2-7, you can place heavy objects in the counterweight box 2-7 to increase the pressure;

传送辊2-1和从动压辊2-3均采用橡胶辊; Both the transmission roller 2-1 and the driven pressure roller 2-3 are rubber rollers;

每组直线传送机构2还包含两个或两个以上的横向定位装置2-8,横向定位装置2-8与传送辊2-1穿插设置,每个横向定位装置2-8包含一根滑轨2-8-1,滑轨2-8-1与传送辊2-1平行设置,滑轨2-8-1与支架3固定连接,在滑轨2-8-1内设置有两个滑块2-8-2,在每个滑块2-8-2上垂直设置有一根立柱2-8-3,立柱2-8-3设置在两个滑块2-8-2的相对一端,在立柱2-8-3上套装轴承2-8-4,轴承2-8-4的内圈与立柱2-8-3连接,轴承2-8-4的下侧表面与传送辊2-1的上端线平齐或高于传送辊2-1的上端线十五毫米以下,对各种规格的方管都能起到定位做用,在每个滑块2-8-2上还设置有顶丝2-8-5,可以将滑块2-8-2定位在滑轨2-8-1的任意位置上,以适应不同规格的方管; Each group of linear transmission mechanism 2 also includes two or more lateral positioning devices 2-8, the lateral positioning devices 2-8 are interspersed with the transmission roller 2-1, and each lateral positioning device 2-8 includes a slide rail 2-8-1, the slide rail 2-8-1 is set parallel to the conveying roller 2-1, the slide rail 2-8-1 is fixedly connected with the bracket 3, and two sliders are arranged in the slide rail 2-8-1 2-8-2, a column 2-8-3 is vertically arranged on each slider 2-8-2, and the column 2-8-3 is arranged at the opposite end of the two sliders 2-8-2, at Set the bearing 2-8-4 on the column 2-8-3, the inner ring of the bearing 2-8-4 is connected with the column 2-8-3, and the lower surface of the bearing 2-8-4 is connected with the surface of the transmission roller 2-1 The upper end line is flush or higher than the upper end line of the conveying roller 2-1 and less than 15 mm, which can play a positioning role for square tubes of various specifications, and a top end is also arranged on each slider 2-8-2. Wire 2-8-5, the slider 2-8-2 can be positioned at any position on the slide rail 2-8-1 to adapt to square tubes of different specifications;

打磨机构1包含四个围绕直线传送机构2的传送方向设置的圆盘钢丝刷1-1,其中的两个圆盘钢丝刷1-1竖向相对设置,用来打磨方管的上下表面,其中另两个圆盘钢丝刷1-1横向相对设置,用来打磨方管的左右表面,四个圆盘钢丝刷1-1分别与一台电机1-2连接,由电机1-2驱动高速旋转,电机1-2与支架3连接,支架3包含与每个电机1-2分别对应的四根方柱3-1,方柱3-1的方向与对应电机1-2的轴向垂直,每个电机1-2通过两块夹板1-3夹持对应的方柱3-1,两块夹板1-3的四角处通过螺栓1-4连接,其中的一块夹板1-3与电机1-2固定连接,便于调整圆盘钢丝刷1-1的位置,以适应不同规格的方管。 Grinding mechanism 1 comprises four disk wire brushes 1-1 arranged around the conveying direction of linear conveying mechanism 2, wherein two disk wire brushes 1-1 are vertically oppositely arranged, and are used for polishing the upper and lower surfaces of square pipes, wherein The other two disc wire brushes 1-1 are arranged horizontally opposite to each other, and are used to polish the left and right surfaces of the square tube. The four disc wire brushes 1-1 are respectively connected with a motor 1-2, which is driven by the motor 1-2 to rotate at a high speed , the motor 1-2 is connected to the bracket 3, the bracket 3 includes four square columns 3-1 corresponding to each motor 1-2, the direction of the square column 3-1 is perpendicular to the axial direction of the corresponding motor 1-2, each A motor 1-2 clamps the corresponding square column 3-1 through two splints 1-3, and the four corners of the two splints 1-3 are connected by bolts 1-4, and one of the splints 1-3 is connected with the motor 1-2 Fixedly connected, it is convenient to adjust the position of the disc wire brush 1-1 to adapt to square tubes of different specifications.

Claims (7)

1. a square tube appearance rust remover, it is characterized in that it comprises workpiece polishing mechanism (1), linear transport mechanism (2) and support (3), workpiece polishing mechanism (1) and linear transport mechanism (2) are all arranged on support (3), are respectively arranged with the linear transport mechanism (2) that one group of direction of transfer is consistent in the relative both sides of workpiece polishing mechanism (1);
Often organize linear transport mechanism (2) and comprise two or more transfer roller (2-1), transfer roller (2-1) and support (3) are rotationally connected, and transfer roller (2-1) is connected with reducing motor (2-2);
Workpiece polishing mechanism (1) comprises the wire wheel brush (1-1) that four direction of transfers around linear transport mechanism (2) are arranged, two wire wheel brush (1-1) wherein are vertically oppositely arranged, wherein another two wire wheel brush (1-1) are laterally oppositely arranged, four wire wheel brush (1-1) are connected with a motor (1-2) respectively, and motor (1-2) is connected with support (3).
2. a kind of square tube appearance rust remover as claimed in claim 1, it is characterized in that being provided with driven rollers (2-3) in the top of each transfer roller (2-1), the top of driven rollers (2-3) is provided with suspension bracket (2-4), driven rollers (2-3) and suspension bracket (2-4) are rotationally connected, suspension bracket (2-4) surrounding vertical is provided with many screw thread poles (2-5), the upper end of screw thread pole (2-5) is fixedly connected with suspension bracket (2-4), every root screw thread pole (2-5) is provided with nut (2-5-1), correspondingly with every root screw thread pole (2-5) be provided with sleeve pipe (2-6) support (3) is upper, the internal diameter of sleeve pipe (2-6) and the external diameter of screw thread pole (2-5) coincide, the lower end of screw thread pole (2-5) is plugged in corresponding sleeve pipe (2-6), nut (2-5-1) is arranged on the top of sleeve pipe (2-6).
3. a kind of square tube appearance rust remover as claimed in claim 1, it is characterized in that often organizing linear transport mechanism (2) also comprises two or more horizontal positioning device (2-8), each horizontal positioning device (2-8) comprises an one slide rail (2-8-1), slide rail (2-8-1) and transfer roller (2-1) be arranged in parallel, slide rail (2-8-1) is fixedly connected with support (3), two slide blocks (2-8-2) are provided with in slide rail (2-8-1), each slide block (2-8-2) is vertically installed with a root post (2-8-3), column (2-8-3) is arranged on the opposite side of two slide blocks (2-8-2), at the upper bearing set (2-8-4) of column (2-8-3), the inner ring of bearing (2-8-4) is connected with column (2-8-3), the downside surface of bearing (2-8-4) is concordant with the upper end line of transfer roller (2-1) or higher than less than 15 millimeters, the upper end line of transfer roller (2-1), each slide block (2-8-2) is also provided with jackscrew (2-8-5).
4. a kind of square tube appearance rust remover as claimed in claim 2, is characterized in that being provided with ballast box (2-7) on each suspension bracket (2-4).
5. a kind of square tube appearance rust remover as claimed in claim 2, is characterized in that transfer roller (2-1) and driven rollers (2-3) all adopt rubber rollers.
6. a kind of square tube appearance rust remover as claimed in claim 3, is characterized in that horizontal positioning device (2-8) interts with transfer roller (2-1) and arranges.
7. a kind of square tube appearance rust remover as claimed in claim 1, it is characterized in that support (3) comprises the four piece square columns (3-1) corresponding respectively with each motor (1-2), the direction of square column (3-1) and the axially vertical of corresponding motor (1-2), each motor (1-2) is by the square column (3-1) of two clamping plates (1-3) clamping correspondence, the corner place of two clamping plates (1-3) is connected by bolt (1-4), and one piece of clamping plate (1-3) is wherein fixedly connected with motor (1-2).
CN201520548538.6U 2015-07-27 2015-07-27 Square outside of tubes table deruster Expired - Lifetime CN204748272U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108890492A (en) * 2018-05-28 2018-11-27 郑州荣献新材料技术有限公司 A kind of architectural engineering rectangular steel tube polishing derusting device
CN108890482A (en) * 2018-07-02 2018-11-27 傅昕 Derusting device for slender steel pipes
CN110281146A (en) * 2019-07-27 2019-09-27 郑军锋 A kind of pipe fitting grinding device
CN111993247A (en) * 2020-08-27 2020-11-27 福州经济技术开发区千金诺智能科技有限公司 Device for friction rust removal of outer surface of square tube
CN112643494A (en) * 2020-09-14 2021-04-13 杭州泰初门窗有限公司 Integrated processing device for sunlight room window body support frame sectional material
CN113245995A (en) * 2021-06-28 2021-08-13 徐州威德金属制品有限公司 Rust remover

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108890492A (en) * 2018-05-28 2018-11-27 郑州荣献新材料技术有限公司 A kind of architectural engineering rectangular steel tube polishing derusting device
CN108890482A (en) * 2018-07-02 2018-11-27 傅昕 Derusting device for slender steel pipes
CN110281146A (en) * 2019-07-27 2019-09-27 郑军锋 A kind of pipe fitting grinding device
CN111993247A (en) * 2020-08-27 2020-11-27 福州经济技术开发区千金诺智能科技有限公司 Device for friction rust removal of outer surface of square tube
CN111993247B (en) * 2020-08-27 2021-07-13 聊城市飓风工业设计有限公司 A device for friction and rust removal on the outer surface of a square tube
CN112643494A (en) * 2020-09-14 2021-04-13 杭州泰初门窗有限公司 Integrated processing device for sunlight room window body support frame sectional material
CN113245995A (en) * 2021-06-28 2021-08-13 徐州威德金属制品有限公司 Rust remover
CN113245995B (en) * 2021-06-28 2021-09-17 徐州威德金属制品有限公司 Rust remover

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