CN204746712U - Full -automatic application equipment - Google Patents
Full -automatic application equipment Download PDFInfo
- Publication number
- CN204746712U CN204746712U CN201520547741.1U CN201520547741U CN204746712U CN 204746712 U CN204746712 U CN 204746712U CN 201520547741 U CN201520547741 U CN 201520547741U CN 204746712 U CN204746712 U CN 204746712U
- Authority
- CN
- China
- Prior art keywords
- plc control
- control system
- whirligig
- shift fork
- heat pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000004140 cleaning Methods 0.000 claims abstract description 28
- 238000010438 heat treatment Methods 0.000 claims abstract description 20
- 239000007788 liquid Substances 0.000 claims abstract description 13
- 238000007711 solidification Methods 0.000 claims abstract description 11
- 230000008023 solidification Effects 0.000 claims abstract description 11
- 230000007246 mechanism Effects 0.000 claims abstract description 6
- 238000006073 displacement reaction Methods 0.000 claims abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 21
- 238000000576 coating method Methods 0.000 claims description 16
- 239000011248 coating agent Substances 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 15
- 238000001035 drying Methods 0.000 claims description 10
- 238000001816 cooling Methods 0.000 claims description 7
- 239000007921 spray Substances 0.000 claims description 5
- 230000009467 reduction Effects 0.000 claims description 4
- 239000000725 suspension Substances 0.000 claims description 4
- 230000008859 change Effects 0.000 claims description 3
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000011084 recovery Methods 0.000 abstract 1
- 238000011012 sanitization Methods 0.000 abstract 1
- 238000005507 spraying Methods 0.000 abstract 1
- 238000005406 washing Methods 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 230000003203 everyday effect Effects 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 238000002203 pretreatment Methods 0.000 description 2
- 230000002000 scavenging effect Effects 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000005266 casting Methods 0.000 description 1
- 230000001684 chronic effect Effects 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The utility model provides a full -automatic application equipment, include PLC control system, wash the case and hang the rotary device that the work piece was used, PLC control system changes the working power supply frequency of the motor that traverses and receives the signal of telecommunication of the motor angle displacement of traversing through the encoder through the converter, PLC control system includes PLC main control unit and sensor, it is equipped with the spacing cylinder that lies in below the washing liquid level to rinse the incasement, frame one end is equipped with the recovery mechanism that can loop through the foundry goods spacing cylinder lower part and retrieve the frame other end, the last movable block that is equipped with the dead lever of rotary device sets up the boss and the pit of the mutual matching of four or above plural equipartition respectively on the upper and lower contact surface between dead lever and the turning block, processing apparatus, strong cold charge were put, were dried heating device and solidification heating device's entry and export and be provided with the sensor respectively earlier stage. The utility model discloses a PLC control system can open corresponding heating system according to actual come uptime voluntarily, in addition through setting up rotary device and rinsing the improvement spraying degree of consistency that the case can not only be great, guarantees when guaranteeing the foundry goods cleaning efficiency in addition that the foundry goods is by the sanitization.
Description
Technical field
The utility model relates to casting industry production equipment technical field, particularly relates to a kind of ameliorative coating equipment of PLC control system.
Background technology
When the control method of traditional coating process production line is work, pre-treatment, oven dry, Qiang Leng, each system equipment of solidification are all opened successively in order, during stopping production, pre-treatment, oven dry, Qiang Leng, solidification are closed together, because suspension conveyer chain not necessarily can be operated at full capacity, so equipment is still in opening when this control method can cause certain station sometimes not have a workpiece, which results in the waste of this part energy and the loss of equipment.In addition owing to needing before application to clean product, remove surface contaminants, and foundry goods to deposit in process surface can be oxidized, these all can have influence on the last attractive in appearance and quality of foundry goods.Therefore before foundry goods is finally processed, need the dirt and the oxide that clean cast(ing) surface.
Prior art is to the cleaning of cast(ing) surface, the dirt etc. on main wash surface, and scavenging period is limited in cleaning process, often do not reach the requirement cleaned up by dirt, in order to reach desirable cleaning performance, often increase scavenging period, although ensure that and foundry goods can be cleaned up, but cleaning process can be caused chronic, greatly reduce production efficiency.
In view of the above circumstances, we have made some improvements paint line, to overcome the problems referred to above.
Summary of the invention
In order to overcome the problems referred to above, the utility model provides one and form uniform thickness on application face, and ensures while can ensureing foundry goods cleaning efficiency that foundry goods is by the automatic coating device cleaned up.
For achieving the above object, the technical scheme that the utility model provides is:
A kind of fully-automatic coating equipment, it comprises treating apparatus in early stage, drying and heating device, solidification heater, strong device for cooling, frame and spray equipment; It is characterized in that: the whirligig also comprising PLC control system, cleaning case and suspension workpiece; Described PLC control system by frequency converter change traversing motor working power frequency and by the signal of telecommunication of encoder accepts traversing motor angular displacement; Described PLC control system comprises PLC master controller and sensor; The spacing cylinder being positioned at below cleaning liquid level is provided with in described cleaning case; Described frame one end is provided with and foundry goods can be recovered to the recovering mechanism of the frame other end by spacing cylinder bottom successively; Described whirligig is provided with the movable block of fixed bar, the contact surface up and down between fixed bar and moving block is arranged respectively boss and the pit of the uniform mutual coupling of four or more plural numbers; Described early stage treating apparatus, strong device for cooling, drying and heating device and solidification heater entrance and exit be respectively arranged with sensor; Described PLC control device is connected with sensor, to check the working condition of multinomial device simultaneously; The heating arrangements of energy heated wash liquid is provided with in described cleaning case.
Described whirligig is provided with sprocket wheel and shift fork; Described sprocket wheel is located at below shift fork; Described moving block is fixedly connected with shift fork, makes shift fork on pit, turn to the next one through driving lever rear boss; Be provided with support roller below described whirligig, after whirligig is held up by support roller, pit and boss depart from mutually, and sprocket wheel and chain engagement are rotated continuously; On described whirligig, methods, rack both sides are respectively arranged with driving lever and the first chain.
Described cleaning case also comprises rinse bath; The bottom land cross section undulate of rinse bath; Described spacing cylinder lower surface is higher than the crest of rinse bath bottom land.
Described shift fork is located on the first crank, and the first crank is fixedly connected on the first turning cylinder, and the first turning cylinder is connected through the first reduction box with the first air motor.
Described heating arrangements comprises the heat pipe of water tank, water pump and concrete passage; Heat pipe is fixedly arranged in the rinse bath of cleaning case, and heat pipe is provided with inlet and liquid outlet; Described water pump is located in water tank, and pump intake is communicated with water tank; The delivery port of described water pump is communicated with the inlet of heat pipe, and the liquid outlet of heat pipe is communicated with water tank.
the usefulness of technique scheme is:
1, the utility model can open corresponding heating system according to the actual heating-up time automatically by PLC control system, additionally by arranging whirligig and cleaning case can not only improve spray uniformity greatly, and ensure that foundry goods is cleaned up while guarantee foundry goods cleaning efficiency.
2, this is novel by establishing sprocket wheel and shift fork on the spinning device, and methods, rack both sides are respectively arranged with the driving lever and the first chain that control its belonging positions by rotating shaft on the spinning device, according to technique needs, can control rotating shaft makes driving lever or the first chain turn to operating position, and sprocket engagement first chain realizes rotating continuously, make rotating mechanism realize the conversion of different rotary mode, meet the requirement of Workpiece coating different process.
3, this is novel because be automatic detection, so only need every day to open suspension conveyer chain, system can open corresponding equipment automatically according to the signal detected.
4, the utility model reduces equipment loss, improves service life of equipment, compares traditional control method, decrease the running time of equipment every day, increase the service life.
Be further described originally novel below in conjunction with the drawings and specific embodiments.
Accompanying drawing explanation
Fig. 1 is embodiment 1 rotary device structure schematic diagram;
Fig. 2 is embodiment 1 coating equipment paint line structural representation;
Fig. 3 is embodiment 1 coating equipment cleaning case side view cutaway drawing;
Fig. 4 is that in embodiment 1, shift fork rotational structure schematic diagram stirred by driving lever.
Detailed description of the invention
embodiment 1
As Fig. 1,2, a kind of fully-automatic coating equipment shown in 3 and 4, it comprises treating apparatus 1 in early stage, drying and heating device 2, solidification heater 3, strong device for cooling 4, frame, PLC control system, cleaning case 6, the whirligig 7 hanging workpiece and spray equipment 8; Described PLC control system comprises PLC master controller and sensor; Described early stage treating apparatus 1, strong device for cooling 2, drying and heating device 2 and solidification heater 3 entrance and exit be respectively arranged with sensor; Described PLC control device is connected with sensor, to check the working condition of multinomial device simultaneously, when not having workpiece to pass through on the sensing station on the entrance and exit that PLC master controller detects treating apparatus 1 in early stage, strong device for cooling 4, drying and heating device and solidification heater 2-4 minute, PLC master controller will stop related work automatically; Described PLC control system by frequency converter change traversing motor working power frequency and by the signal of telecommunication of encoder accepts traversing motor angular displacement, information can be fed back to PLC control system by coding form by encoder, thus realize PLC control system and can receive and control traversing motor in real time, can be completed by PLC control system operator the storage of data is lasted to spray time setting, data monitoring, instantaneous value and storage, fault, the various technological parameters of duty compare; The spacing cylinder 9 being positioned at below cleaning liquid level is provided with in described cleaning case 6; Described frame one end is provided with and foundry goods can be recovered to the recovering mechanism of the frame other end by spacing cylinder bottom successively; Described whirligig 7 is provided with the moving block 10 of fixed bar, the contact surface up and down between fixed bar 11 and moving block is arranged respectively boss 12 and the pit 13 of four uniform mutual couplings; The heating arrangements of energy heated wash liquid is provided with in described cleaning case 6.
In the present embodiment, described whirligig 7 is provided with sprocket wheel 71 and shift fork 72, described sprocket wheel is located at below shift fork, described moving block is fixedly connected with shift fork, makes shift fork 72 on pit, turn to the next one through driving lever rear boss, be provided with support roller 14 below described whirligig, after whirligig is held up by support roller, pit 13 and boss 12 depart from mutually, and sprocket wheel and chain engagement are rotated continuously, on described whirligig, methods, rack both sides are respectively arranged with driving lever 15 and the first chain 16, needing to control rotating shaft according to technique makes driving lever or the first chain turn to operating position, and sprocket engagement first chain 16 realizes continuous rotation, make rotating mechanism realize the conversion of different rotary mode, meet the requirement of Workpiece coating different process, during work, first air motor is through the first reduction box, driving lever is driven to turn to operating position after first turning cylinder and the first crank, when the whirligig by the first chain-driving movement can be stirred by driving lever through this station shift fork, realize whirligig and do 90 ° of rotations, according to production operation situation, when every day bursts at the seams when sensor have workpiece by time PLC master controller automatically open pretreating device, and drying oven heater drying cycle is automatically opened after the time delay of certain hour (T1), heating system, automatically solidification furnace heating device cure cycle is opened again after the time delay of certain hour (T2), heating system, contrary, workpiece is not had to pass through when sensor was consecutively detected in 5 minutes, drying oven heater is proceeded to energy saver mode by PLC master controller automatically.
In the present embodiment, described cleaning case 6 also comprises rinse bath 17; The bottom land cross section undulate of rinse bath; Described spacing cylinder 9 lower surface is higher than the crest of rinse bath bottom land; Described shift fork 72 is located on the first crank, and the first crank is fixedly connected on the first turning cylinder, and the first turning cylinder is connected through the first reduction box with the first air motor; Described heating arrangements comprises the heat pipe of water tank, water pump and concrete passage; Heat pipe is fixedly arranged in the rinse bath of cleaning case, and heat pipe is provided with inlet and liquid outlet; Described water pump is located in water tank, and pump intake is communicated with water tank; The delivery port of described water pump is communicated with the inlet of heat pipe, and the liquid outlet of heat pipe is communicated with water tank.
In the present embodiment, described boss 12 and pit 13 arrange four respectively, certainly also can arrange six or eight etc. as required.
This first novel goal of the invention is that provide a kind of forms uniform thickness on application face, and ensures while can ensureing foundry goods cleaning efficiency that foundry goods is by the automatic coating line cleaned up.Structure described in above-described embodiment 1 is only realize a kind of technical scheme of the object of the invention, as long as by the technical scheme described in claim to realize this novel goal of the invention, all in the protection domain that this is novel.
Claims (5)
1. a fully-automatic coating equipment, it comprises treating apparatus in early stage, drying and heating device, solidification heater, strong device for cooling, frame and spray equipment; It is characterized in that: the whirligig also comprising PLC control system, cleaning case and suspension workpiece; Described PLC control system by frequency converter change traversing motor working power frequency and by the signal of telecommunication of encoder accepts traversing motor angular displacement; Described PLC control system comprises PLC master controller and sensor; The spacing cylinder being positioned at below cleaning liquid level is provided with in described cleaning case; Described frame one end is provided with and foundry goods can be recovered to the recovering mechanism of the frame other end by spacing cylinder bottom successively; Described whirligig is provided with the movable block of fixed bar, the contact surface up and down between fixed bar and moving block is arranged respectively boss and the pit of the uniform mutual coupling of four or more plural numbers; Described early stage treating apparatus, strong device for cooling, drying and heating device and solidification heater entrance and exit be respectively arranged with sensor; Described PLC control device is connected with sensor, to check the working condition of multinomial device simultaneously; The heating arrangements of energy heated wash liquid is provided with in described cleaning case.
2. a kind of fully-automatic coating equipment as claimed in claim 1, is characterized in that: described whirligig is provided with sprocket wheel and shift fork; Described sprocket wheel is located at below shift fork; Described moving block is fixedly connected with shift fork, makes shift fork on pit, turn to the next one through driving lever rear boss; Be provided with support roller below described whirligig, after whirligig is held up by support roller, pit and boss depart from mutually, and sprocket wheel and chain engagement are rotated continuously; On described whirligig, methods, rack both sides are respectively arranged with driving lever and the first chain.
3. a kind of fully-automatic coating equipment as claimed in claim 1, is characterized in that: described cleaning case also comprises rinse bath; The bottom land cross section undulate of rinse bath; Described spacing cylinder lower surface is higher than the crest of rinse bath bottom land.
4. a kind of fully-automatic coating equipment as claimed in claim 2, is characterized in that: described shift fork is located on the first crank, and the first crank is fixedly connected on the first turning cylinder, and the first turning cylinder is connected through the first reduction box with the first air motor.
5. a kind of fully-automatic coating equipment as claimed in claim 1, is characterized in that: described heating arrangements comprises the heat pipe of water tank, water pump and concrete passage; Heat pipe is fixedly arranged in the rinse bath of cleaning case, and heat pipe is provided with inlet and liquid outlet; Described water pump is located in water tank, and pump intake is communicated with water tank; The delivery port of described water pump is communicated with the inlet of heat pipe, and the liquid outlet of heat pipe is communicated with water tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520547741.1U CN204746712U (en) | 2015-07-27 | 2015-07-27 | Full -automatic application equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520547741.1U CN204746712U (en) | 2015-07-27 | 2015-07-27 | Full -automatic application equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204746712U true CN204746712U (en) | 2015-11-11 |
Family
ID=54461468
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520547741.1U Active CN204746712U (en) | 2015-07-27 | 2015-07-27 | Full -automatic application equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204746712U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105537059A (en) * | 2016-01-21 | 2016-05-04 | 广州金升阳科技有限公司 | Glue-pouring machine |
-
2015
- 2015-07-27 CN CN201520547741.1U patent/CN204746712U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105537059A (en) * | 2016-01-21 | 2016-05-04 | 广州金升阳科技有限公司 | Glue-pouring machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Changtai Isoda Casting Co.,Ltd. Assignor: FUJIAN SHENYUE CASTING SHARE Co.,Ltd. Contract record no.: X2023980052619 Denomination of utility model: A fully automatic coating equipment Granted publication date: 20151111 License type: Common License Record date: 20240206 |