CN204746170U - Automatic agitated vessel - Google Patents

Automatic agitated vessel Download PDF

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Publication number
CN204746170U
CN204746170U CN201520387028.5U CN201520387028U CN204746170U CN 204746170 U CN204746170 U CN 204746170U CN 201520387028 U CN201520387028 U CN 201520387028U CN 204746170 U CN204746170 U CN 204746170U
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China
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stirring
lifting plate
lifting
stirring rod
plate
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周传海
万兆松
陈汝光
杨世涛
任万涛
胡海明
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Mesnac Union Technology Co ltd
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Qingdao Mesnac Co Ltd
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Abstract

The utility model provides an automatic agitated vessel, including agitator motor and stirring rod, its characteristics are: still include the lifter plate of level setting, lift cylinder, the electrical control system that the drive lifter plate goes up and down, agitator motor and stirring rod have two sets at least, agitator motor sets up on the top surface of lifter plate, the stirring rod is located the lifter plate below, stirring rod upper end with agitator motor's output shaft. The problem of because of manual control electric drill stirring precision casting gypsum, the inefficiency, the stirring quality is poor, intensity of labour is big is solved, can stir two at least gypsum buckets simultaneously, make precision casting gypsum stirring, the quality uniformity is good, and degree of automation is high, and work efficiency is high, alleviates workman's intensity of labour.

Description

一种自动搅拌设备an automatic mixing device

技术领域 technical field

本实用新型属于搅拌设备技术领域,具体说一种用于精密铸造石膏搅拌的自动搅拌设备。 The utility model belongs to the technical field of stirring equipment, in particular to an automatic stirring equipment used for precision casting gypsum stirring.

背景技术 Background technique

目前,在机械铸造行业中,精密铸造石膏的搅拌一般用手动电钻搅拌,效率低而且搅拌质量差,多桶次搅拌时间不一致,直接影响石膏性能,导致铸件质量一致性差。而且,工作效率低、劳动强度大。 At present, in the mechanical casting industry, manual electric drills are generally used for mixing precision casting gypsum, which has low efficiency and poor mixing quality. The mixing time of multiple barrels is inconsistent, which directly affects the performance of the gypsum, resulting in poor quality consistency of castings. Moreover, the work efficiency is low and the labor intensity is high.

如何设计一个可以同时搅拌两桶或两桶以上的石膏的自动搅拌设备,使搅拌均匀,质量一致性好,自动化程度高,工作效率高,减轻工人的劳动强度。这是本技术领域亟待解决的问题。How to design an automatic mixing equipment that can mix two or more barrels of gypsum at the same time, so that the mixing is uniform, the quality is consistent, the degree of automation is high, the work efficiency is high, and the labor intensity of workers is reduced. This is a problem to be solved urgently in this technical field.

发明内容 Contents of the invention

本实用新型所要解决的技术问题是:提出一种自动搅拌设备,解决因手动控制电钻搅拌精密铸造石膏造成的效率低、搅拌质量差、劳动强度大的问题,可同时搅拌至少两个石膏桶,使精密铸造石膏搅拌均匀,质量一致性好,自动化程度高,工作效率高,减轻工人的劳动强度。 The technical problem to be solved by the utility model is: to propose an automatic mixing device to solve the problems of low efficiency, poor mixing quality and high labor intensity caused by manual control of the electric drill to stir precision casting gypsum, and at least two gypsum buckets can be stirred at the same time. The precision casting gypsum is stirred evenly, the quality is consistent, the degree of automation is high, the work efficiency is high, and the labor intensity of workers is reduced.

本实用新型的目的是通过以下技术方案实现的: The purpose of this utility model is achieved by the following technical solutions:

一种自动搅拌设备,包括搅拌电机及搅拌棒,其特征在于,还包括水平设置的升降板、驱动升降板升降的升降气缸、电器控制系统,所述搅拌电机及搅拌棒至少有两套,所述搅拌电机设置在所述升降板的顶面上,所述搅拌棒位于升降板下方,所述搅拌棒上端与所述搅拌电机的输出轴连接。 An automatic stirring device, including a stirring motor and a stirring rod, is characterized in that it also includes a horizontally arranged lifting plate, a lifting cylinder for driving the lifting plate to rise and fall, and an electrical control system. There are at least two sets of the stirring motor and the stirring rod. The stirring motor is arranged on the top surface of the lifting plate, the stirring rod is located under the lifting plate, and the upper end of the stirring rod is connected with the output shaft of the stirring motor.

对上述技术方案的改进:所述升降气缸至少为4台,且设置在一梯形工作台的四角位置,所述升降气缸的伸缩杆上端与所述升降板的底面连接,所述升降板中间设置一导向孔,所述工作台上中间竖直设置一升降板导向轴,所述升降板导向轴上端从所述导向孔穿出,所述升降板导向轴的上端设置升降板缓冲装置。 Improvement to the above technical solution: there are at least 4 lifting cylinders, and they are arranged at the four corners of a trapezoidal workbench. A guide hole, a lift plate guide shaft is vertically arranged in the middle of the workbench, the upper end of the lift plate guide shaft passes through the guide hole, and the lift plate buffer device is arranged at the upper end of the lift plate guide shaft.

对上述技术方案的进一步改进:所述升降板缓冲装置包括套在升降板导向轴上端的压缩弹簧、压缩弹簧架,所述压缩弹簧架包括上板、下板及连接所述上板、下板的螺栓,所述压缩弹簧一端固定在升降板导向轴的上端,压缩弹簧另一端与所述下板连接。 A further improvement to the above technical solution: the lifting plate buffer device includes a compression spring and a compression spring frame sleeved on the upper end of the lifting plate guide shaft, and the compression spring frame includes an upper plate, a lower plate and a connecting plate connecting the upper plate and the lower plate. One end of the compression spring is fixed on the upper end of the guide shaft of the lifting plate, and the other end of the compression spring is connected with the lower plate.

对上述技术方案的进一步改进:所述搅拌棒位于所述两台相邻的升降气缸之间,所述搅拌棒下方的工作台上设置石膏桶定位圈。 A further improvement to the above technical solution: the stirring rod is located between the two adjacent lifting cylinders, and a gypsum bucket positioning ring is set on the workbench below the stirring rod.

对上述技术方案的进一步改进:所述升降电机为三相交流减速电机,所述三相交流减速电机的控制端与所述电器控制系统连接。 A further improvement to the above technical solution: the lifting motor is a three-phase AC geared motor, and the control end of the three-phase AC geared motor is connected to the electrical control system.

对上述技术方案的进一步改进:所述搅拌棒上设计有叶片,所述叶片采用直径6-10毫米的不锈钢制成。 Further improvement to the above technical solution: blades are designed on the stirring rod, and the blades are made of stainless steel with a diameter of 6-10 mm.

对上述技术方案的进一步改进:所述升降板为梯形,且与所述梯形工作台相互平行设置,所述梯形工作台底面的四个角上各设置一只尼龙脚轮。 A further improvement to the above technical solution: the lifting plate is trapezoidal and arranged parallel to the trapezoidal workbench, and one nylon caster is provided on each of the four corners of the bottom surface of the trapezoidal workbench.

本实用新型与现有技术相比有许多优点和积极效果: Compared with the prior art, the utility model has many advantages and positive effects:

本实用新型提出一种自动搅拌设备,至少有两套搅拌电机及搅拌棒,可同时搅拌至少两个石膏桶,使精密铸造石膏搅拌均匀,搅拌质量稳定,保证铸件质量一致性好。通过升降气缸控制搅拌电机及搅拌棒升降,并设有升降缓冲装置,升降缓冲装置位于两个搅拌棒中间,由压缩弹簧实现。升降过程通过电器控制系统可以控制,安全性好,全程升降时间在一到两秒之内即可完成。自动化程度高,工作效率高,减轻了工人的劳动强度。还具有操作简单方便,结构紧凑,布局合理的特点。 The utility model proposes an automatic stirring device, which has at least two sets of stirring motors and stirring rods, which can stir at least two gypsum buckets at the same time, so that the precision casting gypsum can be stirred evenly, the stirring quality is stable, and the casting quality is guaranteed to be consistent. The stirring motor and the stirring rod are controlled by the lifting cylinder, and a lifting buffer device is provided. The lifting buffer device is located between the two stirring rods and is realized by a compressed spring. The lifting process can be controlled by the electrical control system, with good safety, and the whole lifting time can be completed within one to two seconds. The degree of automation is high, the work efficiency is high, and the labor intensity of workers is reduced. It also has the characteristics of simple and convenient operation, compact structure and reasonable layout.

附图说明 Description of drawings

图1为本实用新型一种自动搅拌设备的主视图。 Fig. 1 is the front view of a kind of automatic stirring equipment of the present utility model.

图中,1-尼龙脚轮,2-石膏桶定位圈,3-搅拌棒,4-升降气缸,5-搅拌电机,6-升降板缓冲装置,7-升降板导向轴,8-升降板,9-电器控制系统,10-梯形工作台。 In the figure, 1-Nylon casters, 2-Plaster bucket positioning ring, 3-Stirring rod, 4-Elevating cylinder, 5-Stirring motor, 6-Elevating plate buffer device, 7-Elevating plate guide shaft, 8-Elevating plate, 9 -Electrical control system, 10-trapezoid workbench.

具体实施方式 Detailed ways

下面结合附图对本实用新型作进一步描述。 Below in conjunction with accompanying drawing, the utility model is further described.

参见图1,本实用新型一种自动搅拌设备的实施例,包括搅拌电机5及搅拌棒3,还包括水平设置的升降板8、驱动升降板8升降的升降气缸4、电器控制系统9,搅拌电机5及搅拌棒3至少有两套,将搅拌电机5设置在升降板8的顶面上,搅拌棒3位于升降板8的下方,搅拌棒3的上端与搅拌电机5的输出轴连接。 Referring to Fig. 1, the embodiment of a kind of automatic mixing equipment of the present utility model, comprises stirring motor 5 and stirring rod 3, also comprises the lifting plate 8 that is arranged horizontally, the lifting cylinder 4 that drives lifting plate 8 lifting, electrical control system 9, stirring There are at least two sets of motor 5 and stirring rod 3, stirring motor 5 is arranged on the top surface of lifting plate 8, stirring rod 3 is positioned at the below of lifting plate 8, and the upper end of stirring rod 3 is connected with the output shaft of stirring motor 5.

具体而言:本实施例为两工位形式,搅拌电机5及搅拌棒3有两套,升降气缸4为4台,行程为600毫米,且4台升降气缸4设置在一梯形工作台10的四角位置,升降气缸4的伸缩杆竖直向上,伸缩杆上端与升降板8的底面连接,在升降板8中间设置一导向孔,在工作台10上中间竖直设置一升降板导向轴7,升降板导向轴7的上端从上述导向孔穿出,升降板导向轴7的上端设置升降板缓冲装置6。 Specifically: the present embodiment is a two-station form, there are two sets of stirring motors 5 and stirring rods 3, four lifting cylinders 4, and a stroke of 600 millimeters, and four lifting cylinders 4 are arranged on a trapezoidal workbench 10 At the four corners, the telescopic rod of the lifting cylinder 4 is vertically upward, the upper end of the telescopic rod is connected with the bottom surface of the lifting plate 8, a guide hole is set in the middle of the lifting plate 8, and a lifting plate guide shaft 7 is vertically arranged in the middle of the workbench 10, The upper end of the lifting plate guide shaft 7 passes through the above-mentioned guide hole, and the upper end of the lifting plate guide shaft 7 is provided with a lifting plate buffer device 6 .

上述升降板缓冲装置包括套在升降板导向轴上端的压缩弹簧、压缩弹簧架,所述压缩弹簧架包括上板、下板及连接所述上板、下板的螺栓,所述压缩弹簧一端固定在升降板导向轴的上端,压缩弹簧另一端与所述下板连接。可以保证运行安全,控制升降板8的行程范围。 The lifting plate buffer device includes a compression spring and a compression spring frame that are sleeved on the upper end of the lifting plate guide shaft. The compression spring frame includes an upper plate, a lower plate and bolts connecting the upper plate and the lower plate. One end of the compression spring is fixed On the upper end of the guide shaft of the lifting plate, the other end of the compression spring is connected with the lower plate. The operation safety can be guaranteed, and the travel range of the lifting plate 8 can be controlled.

上述搅拌棒3位于两台相邻的升降气缸4之间,搅拌棒3下方的工作台10上设置石膏桶定位圈2。便于正确放置石膏桶,保证搅拌棒准确插入石膏桶中。搅拌棒3上设计有叶片,所述叶片采用直径6-10毫米的不锈钢制成。 The above-mentioned stirring rod 3 is located between two adjacent lifting cylinders 4 , and the gypsum bucket positioning ring 2 is set on the workbench 10 below the stirring rod 3 . It is convenient to place the gypsum bucket correctly and ensure that the stirring rod is accurately inserted into the gypsum bucket. Blades are designed on the stirring rod 3, and the blades are made of stainless steel with a diameter of 6-10 mm.

上述升降板8为梯形,且与所述梯形工作台相互平行设置,在梯形工作台10底面的四个角上各设置一只尼龙脚轮1,便于移动。 Above-mentioned lifting plate 8 is trapezoidal, and is arranged parallel to each other with described trapezoidal workbench, on the four corners of trapezoidal workbench 10 bottom surfaces, respectively is provided with a nylon caster 1, is convenient to move.

上述升降电机为三相交流减速电机,所述三相交流减速电机的控制端与所述电器控制系统连接。三相交流减速电机转速每分钟1500转,减速后输出转速为每分钟280转。 The lifting motor is a three-phase AC geared motor, and the control end of the three-phase AC geared motor is connected to the electrical control system. The speed of the three-phase AC geared motor is 1500 revolutions per minute, and the output speed after deceleration is 280 revolutions per minute.

工作过程:电器控制系统9通电,按动其上的气缸上升按钮,升降气缸4带动升降板8上升,上升到一定行程后碰到升降缓冲装置6后停止上升;稳定后放入石膏桶,石膏桶由石膏桶定位圈2固定位置;按动升降气缸4的下降按钮,升降气缸4下降至搅拌棒3进入石膏桶内停止下降,搅拌电机5启动,带动搅拌棒3转动,对石膏桶内的石膏进行搅动。搅拌过程中石膏在搅拌棒3作用下充分混合,搅拌完成后,搅拌电机5停止。升降气缸4上升,搅拌棒3退出石膏桶后升降气缸4停止上升,取出石膏桶,完成一个搅拌过程,进行下次循环。 Working process: power on the electrical control system 9, press the cylinder up button on it, the lifting cylinder 4 drives the lifting plate 8 to rise, and after rising to a certain stroke, it touches the lifting buffer device 6 and stops rising; after it is stable, put it into the gypsum bucket, and the gypsum The barrel is fixed by the positioning ring 2 of the gypsum barrel; press the down button of the lifting cylinder 4, the lifting cylinder 4 descends until the stirring rod 3 enters the gypsum barrel and stops falling, the stirring motor 5 is started, and the stirring rod 3 is driven to rotate, and the stirring rod 3 in the gypsum barrel is The plaster is stirred. During the stirring process, the gypsum is fully mixed under the action of the stirring rod 3, and after the stirring is completed, the stirring motor 5 stops. The lifting cylinder 4 rises, the lifting cylinder 4 stops rising after the stirring rod 3 withdraws from the gypsum bucket, and the gypsum bucket is taken out to complete a stirring process for the next cycle.

电器控制系统9安装于梯形工作台10的底盘下,电器控制部分加装时间继电器(可调)可随意定时,可以实现双桶同时搅拌,又可以单桶搅拌,设有按钮控制方便。另外在料桶加装一套盖板,自动打开自动加盖,防止搅拌过程中石膏水溅出。 The electrical control system 9 is installed under the chassis of the trapezoidal workbench 10. The electrical control part is equipped with a time relay (adjustable) to set the timing at will. It can realize simultaneous mixing of two barrels or single barrel, and is equipped with buttons for convenient control. In addition, a set of cover plate is installed on the material barrel, which can be automatically opened and covered to prevent gypsum water from splashing out during the mixing process.

以上所述,仅是本实用新型的较佳实施例而已,并非是对本实用新型作其它形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例。但是凡是未脱离本实用新型技术方案内容,依据本实用新型的技术实质对以上实施例所作的任何的简单修改、等同变化与改型,仍属于本实用新型技术方案的保护范围。 The above is only a preferred embodiment of the utility model, and is not intended to limit the utility model in other forms. Any skilled person who is familiar with this profession may use the technical content disclosed above to change or remodel it into an equivalent change. Equivalent embodiment. However, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present utility model without departing from the content of the technical solution of the utility model still belong to the protection scope of the technical solution of the utility model.

Claims (9)

1.一种自动搅拌设备,包括搅拌电机及搅拌棒,其特征在于,还包括水平设置的升降板、驱动升降板升降的升降气缸、电器控制系统,所述搅拌电机及搅拌棒至少有两套,所述搅拌电机设置在所述升降板的顶面上,所述搅拌棒位于升降板下方,所述搅拌棒上端与所述搅拌电机的输出轴连接。 1. An automatic stirring device, comprising a stirring motor and a stirring rod, is characterized in that it also includes a horizontally arranged lifting plate, a lifting cylinder for driving the lifting plate, an electrical control system, and there are at least two sets of the stirring motor and the stirring rod , the stirring motor is arranged on the top surface of the lifting plate, the stirring rod is located below the lifting plate, and the upper end of the stirring rod is connected to the output shaft of the stirring motor. 2.根据权利要求1所述的自动搅拌设备,其特征在于,所述升降气缸至少为4台,且设置在一梯形工作台的四角位置,所述升降气缸的伸缩杆上端与所述升降板的底面连接,所述升降板中间设置一导向孔,所述工作台上中间竖直设置一升降板导向轴,所述升降板导向轴上端从所述导向孔穿出,所述升降板导向轴的上端设置升降板缓冲装置。 2. The automatic mixing device according to claim 1, wherein there are at least four lifting cylinders, and they are arranged at the four corners of a trapezoidal workbench, and the upper end of the telescopic rod of the lifting cylinder is connected to the lifting plate. The bottom surface of the lifting plate is connected, a guide hole is set in the middle of the lifting plate, a guiding shaft of the lifting plate is vertically set in the middle of the workbench, the upper end of the guiding shaft of the lifting plate passes through the guiding hole, and the guiding shaft of the lifting plate The upper end is provided with a lifting plate buffer device. 3.根据权利要求2所述的自动搅拌设备,其特征在于,所述升降板缓冲装置包括套在升降板导向轴上端的压缩弹簧、压缩弹簧架,所述压缩弹簧架包括上板、下板及连接所述上板、下板的螺栓,所述压缩弹簧一端固定在升降板导向轴的上端,压缩弹簧另一端与所述下板连接。 3. The automatic stirring equipment according to claim 2, wherein the buffer device of the lifting plate includes a compression spring and a compression spring frame sleeved on the upper end of the guide shaft of the lifting plate, and the compression spring frame includes an upper plate and a lower plate And the bolts connecting the upper plate and the lower plate, one end of the compression spring is fixed on the upper end of the guide shaft of the lifting plate, and the other end of the compression spring is connected with the lower plate. 4.根据权利要求1-3任一项所述的自动搅拌设备,其特征在于,所述搅拌棒位于所述两台相邻的升降气缸之间,所述搅拌棒下方的工作台上设置石膏桶定位圈。 4. The automatic stirring device according to any one of claims 1-3, characterized in that, the stirring rod is located between the two adjacent lift cylinders, and the workbench below the stirring rod is provided with gypsum Barrel positioning ring. 5.根据权利要求1-3任一项所述的自动搅拌设备,其特征在于,所述升降电机为三相交流减速电机,所述三相交流减速电机的控制端与所述电器控制系统连接。 5. The automatic stirring equipment according to any one of claims 1-3, characterized in that, the lifting motor is a three-phase AC geared motor, and the control end of the three-phase AC geared motor is connected to the electrical control system . 6.根据权利要求4所述的自动搅拌设备,其特征在于,所述升降电机为三相交流减速电机,所述三相交流减速电机的控制端与所述电器控制系统连接。 6 . The automatic stirring device according to claim 4 , wherein the lifting motor is a three-phase AC geared motor, and the control end of the three-phase AC geared motor is connected to the electrical control system. 7.根据权利要求1-3任一项所述的自动搅拌设备,其特征在于,所述搅拌棒上设计有叶片,所述叶片采用直径6-10毫米的不锈钢制成。 7. The automatic stirring device according to any one of claims 1-3, wherein blades are designed on the stirring rod, and the blades are made of stainless steel with a diameter of 6-10 mm. 8.根据权利要求6所述的自动搅拌设备,其特征在于,所述搅拌棒上设计有叶片,所述叶片采用直径6-10毫米的不锈钢制成。 8. The automatic stirring device according to claim 6, wherein blades are designed on the stirring rod, and the blades are made of stainless steel with a diameter of 6-10 mm. 9.根据权利要求2或3任一项所述的自动搅拌设备,其特征在于,所述升降板为梯形,且与所述梯形工作台相互平行设置,所述梯形工作台底面的四个角上各设置一只尼龙脚轮。 9. The automatic stirring device according to any one of claims 2 or 3, characterized in that, the lifting plate is trapezoidal, and is arranged parallel to the trapezoidal workbench, and the four corners of the bottom surface of the trapezoidal workbench Each set a nylon caster.
CN201520387028.5U 2015-06-08 2015-06-08 Automatic agitated vessel Expired - Lifetime CN204746170U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106076176A (en) * 2016-08-04 2016-11-09 汪锐 A kind of lift LED fluorescent powder agitating device
CN106268439A (en) * 2015-06-08 2017-01-04 青岛软控精工有限公司 A kind of automatic mixing apparatus

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106268439A (en) * 2015-06-08 2017-01-04 青岛软控精工有限公司 A kind of automatic mixing apparatus
CN106076176A (en) * 2016-08-04 2016-11-09 汪锐 A kind of lift LED fluorescent powder agitating device

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