CN204738132U - Extremely low bath raio yarn dyeing machine's dye liquor exchange and distribution system - Google Patents

Extremely low bath raio yarn dyeing machine's dye liquor exchange and distribution system Download PDF

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Publication number
CN204738132U
CN204738132U CN201520353683.9U CN201520353683U CN204738132U CN 204738132 U CN204738132 U CN 204738132U CN 201520353683 U CN201520353683 U CN 201520353683U CN 204738132 U CN204738132 U CN 204738132U
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China
Prior art keywords
dye liquor
yarn
dyeing machine
bath raio
valve plate
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CN201520353683.9U
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Chinese (zh)
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萧振林
陈晓辉
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Individual
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B5/00Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating
    • D06B5/12Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating through materials of definite length
    • D06B5/16Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating through materials of definite length through yarns, threads or filaments
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/14Containers, e.g. vats
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
    • D06B23/205Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation for adding or mixing constituents of the treating material

Abstract

The utility model provides an extremely low bath raio yarn dyeing machine's dye liquor exchange and distribution system. Dye liquor exchange and distribution system mainly include parts such as yarn jar, head, collector tube, volume units meter, liquid temperature meter, pressure gauge, valve plate, hemispherical dome pipe, hot exchange pipe, yarn bamboo trunk. The utility model discloses yarn dyeing machine's dye liquor distribution, the multiple functions such as collection, heating, monitoring that flow back combine together compact structure, runner weak point, efficient. The utility model discloses a dye liquor of dye liquor exchange and the required savings of distribution system is few, for 1: 2 yarn dyeing machine's the extremely low bath raio that is close the limit is laid a good foundation, can obviously save auxiliary agent, dyestuff, reduces the waste liquid emission.

Description

The dye liquor of extremely low bath raio yarn dyeing machine exchanges and distribution system
Technical field
The utility model relates to dyeing and finishing machinery technical field, and the dye liquor being specifically related to the extremely low bath raio yarn dyeing machine of 1:2 exchanges and distribution system.
Background technology
Textile industry is the important industry of Chinese national economy, for a long time, textile industry be national economy development, solve that the people wear the clothes, major contribution has been made in the aspect such as foreign exchange earning, and in this industry, have consequence undoubtedly as the dyeing and finishing industry connecting bridge.Dyeing and finishing industry is textiles deep processing, fine finishining and the key putting forward added value, is textile fabric, raw yarn, embryo cloth is processed into tie between the final products entering consumer goods market, play the important function promoting product and jointly develop.
Bath raio is an important index in dyeing course, and the size of bath raio directly reflects the key index of the energy consumption height such as dyeing installation water, electricity, steam and pollutant emission height.The dye liquor of preparation and the mass ratio of pollutant when bath raio refers to and contaminates or exhaust dye dyeing.Density often dye liquor in production application is used as 1 and is processed.Bath raio has dividing, if 1:20,1:30 are large bath raio of size; 1:3,1:5 are short liquor ratio.Bath raio, also known as liquor ratio, refers to the ratio of yarn and dye liquor weight.As textiles 100 kilograms dye liquor 1000 kilograms, then bath raio is 1:10.The shortcoming of tradition equipment for dyeing and finishing is that bath raio is large, power consumption large, many with dye addictive, the process time is long.During actual production, spindle is under drenched water saturation state, and dye liquor soaks half whole creel.Adopt the equipment for dyeing and finishing of pole low bath ratio dyeing technology, its advantage mainly contains:
(1) dyestuff is saved.In dyeing course, the concentration of dyestuff in different bath raio of same amount is different, and dye-uptake when it reaches dyeing equilibrium is also different, dyestuff need to reach in dye liquor minimum on contaminate concentration.When carrying out short liquor dyeing when certain consumption dyestuff, in its dye liquor, the relative concentration of dyestuff is larger, dye strength on fabric fibre rises with the increase of dye strength in dye liquor, and dyestuff remaining in dye liquor is due to its residual total amount also corresponding decline of the minimizing of bath raio, decrease the discharge capacity of dyestuff in discarded dye liquor.Otherwise bath raio is large, and the dye strength in dye liquor is relatively low, and dye strength when fabric fibre contaminates is also lower, thus adds the discharge capacity of dyestuff in spent dye liquor.Therefore, the size of bath raio directly can affect exhaustion rate and the degree of fixation of dyestuff, particularly for conventional REACTIVE DYES.The size of bath raio directly can affect auxiliary agent, electrolytical consumption.When carrying out short liquor dyeing, not only fabric obtains color depth, decreases the consumption of color additive simultaneously, decreases the discharge capacity of sewage.
(2) reproducibility is good.When carrying out short liquor dyeing, the change of bath raio is relatively little, though dyestuff is different to the interdependence of bath raio, because bath raio is little, the change of fabric dye-uptake is little, and aberration is generally within acceptable scope, and namely the reappearance of short liquor dyeing is relatively better.
(3) uniform dyeing property is good.During dyeing, the quality of level-dyeing property of fabric depends primarily on the cycle frequency of dye liquor.During dyeing, bath raio reduces, and the cycle-index of dye liquor just increases.The cycle frequency of dye liquor is larger, and diffusion and the upper dye chance of dyestuff are just many, just can improve the situation of local uneven dyeing.
(4) short liquor dyeing water saving, energy-conservation.During dyeing, the consumption of water, electricity, steam is all relevant with bath raio, and the little then energy consumption of bath raio is low.Many provinces wash water system that short liquor dyeing is additional and multifunctional intellectual water wash system, have very significant water-saving result.Short liquor dyeing technology has significant technical advantage in textile dyeing, and heat transfer rate is high, and master cylinder water level is full of with drain time short, water saving, energy-conservation, greatly shorten dyeing cycle, increase output.
Short liquor dyeing is good level-dyeing property not only, saves the consumption of dyestuff, auxiliary agent, ensure that the reappearance of dyeing, and more embodies feature that is efficient, energy saving standard.Therefore, short liquor dyeing is the main development direction of dyeing and finishing technique.
Utility model content
In order to meet the extremely low bath raio requirement of the extremely low bath raio yarn dyeing machine of 1:2, proposing dye liquor and exchanging and distribution system, meet dye liquor required by the low bath ratio dyeing machine of pole and exchange and the required performance of distributing and cramped construction.
The purpose of this utility model realizes one of at least by following technical solution.
The dye liquor of the extremely low bath raio yarn dyeing machine of 1:2 exchanges and a distribution system, and it comprises yarn cylinder, end socket, collector tube, volumeter, valve plate, hemispherical dome pipe, heat-exchange tube, yarn bamboo trunk;
Wherein valve plate is arranged in yarn cylinder, and end socket is positioned at and is connected with the sealed bottom of upper end yarn cylinder, and the sealed bottom of end socket connects collector tube; The lower end of valve plate is provided with dye liquor main entrance, and upper end is provided with several liquid outlets be communicated with dye liquor main entrance, and valve plate upper end also has several liquid return holes be communicated with end socket; The square end of hemispherical dome pipe connects the high pressure dye liquor outlet of the dye liquor power circulation system of dyeing machine with the dye liquor accessing high pressure, nose circle is connected with the dye liquor main entrance of valve plate, the square end of hemispherical dome pipe is arranged in collector tube, and collector tube is connected with the inlet of dye liquor power circulation system; The described liquid outlet that yarn bamboo trunk is arranged on valve plate is communicated with liquid outlet; Described heat-exchange tube is provided with in end socket; The steam inlet that one end and the end socket of heat-exchange tube are provided with is connected, and the steam (vapor) outlet that the other end and end socket are provided with is connected; Between yarn cylinder and end socket, tube connector is provided with described volumeter, for monitoring the volume of dye liquor in yarn cylinder.Dye liquor enters yarn bamboo trunk by each liquid outlet after entering the dye liquor main entrance of valve plate; Yarn bamboo trunk is wound with yarn to be dyed, because the operation of nature of gravity falls after rise after the dye liquor of high pressure penetrates yarn, and is back in end socket by the liquid return hole that valve plate is offered; Dye liquor afflux in end socket enters collector tube and enters the dye liquor power circulation system of dyeing machine.
Heat-exchange tube is provided with, for heating dye liquor in end socket; Heat-exchange tube passes into high-temperature steam by steam inlet, and the cold steam after heat exchange is discharged by steam (vapor) outlet; The lower end of end socket has been fixedly connected with collector tube, and upper end has been fixedly connected with yarn cylinder.
Further optimally, to be distributed in valve plate upper end circumferentially concentric with valve plate for liquid outlet uniform intervals described in several; And be provided with a liquid return hole between adjacent two liquid outlets.
Further optimally, described heat-exchange tube is looped around around hemispherical dome pipe.
Further optimally, the nose circle of hemispherical dome pipe is greater than square end, thus reaches the object kinetic energy of dye liquor being converted to pressure energy; Nose circle and square end can be in different axis in response to the different of the position of the dye liquor main entrance of valve plate and dye liquor dynamical system exit position.
Further optimally, collector tube is also provided with liquid thermometer and pressure gauge, for monitoring the temperature of backflow dye liquor; Pressure gauge is for monitoring the force value of dye liquor; Volumeter, liquid thermometer and pressure gauge are all connected with the central controller of dyeing machine.The dye liquor power circulation system of dyeing machine can adopt mixed-flow pump as dynamical system
For the dye liquor exchange of above-mentioned extremely low bath raio yarn dyeing machine and the control method of distribution system, specifically: after entering the dye liquor main entrance of valve plate by the dye liquor power circulation system high pressure dye liquor out of dyeing machine, enter yarn bamboo trunk by each liquid outlet; Yarn bamboo trunk is wound with yarn to be dyed, because the operation of nature of gravity falls after rise after the dye liquor of high pressure penetrates yarn, and is back in end socket by the liquid return hole that valve plate is offered; Dye liquor afflux in end socket enters collector tube and enters the dye liquor power circulation system of dyeing machine; When liquid thermometer monitor backflow dye liquor temperature lower than setting numerical value time, central controller will control steam inlet electromagnetic valve increase steam flow rate or control heating component improve vapor (steam) temperature; When dye liquor temperature is higher than setting numerical value, the electromagnetic valve controlling steam inlet is reduced the steam flow of steam inlet by central controller; When the volume of dye liquor in volumeter monitoring yarn cylinder is lower than setting numerical value, central controller sends alarm signal, and prompting supplements dye liquor; When the force value that pressure gauge monitors dye liquor is less than setting threshold value and insufficient pressure, send alarm signal, the dye liquor power circulation system controlling dyeing machine improves dye liquor pressure.
Relative to prior art, the utility model has the following advantages and technique effect:
The utility model smart structural design, distributed by the dye liquor of yarn dyeing machine, the several functions such as collection, heating, monitoring that reflux combine together, compact conformation, runner are short, efficiency is high.The dye liquor that dye liquor of the present utility model exchanges and puts aside needed for distribution system is few, for the extremely low bath raio close to the limit of 1:2 yarn dyeing machine is laid a good foundation, can obviously save auxiliary agent, dyestuff, reduce discharging of waste liquid.
Accompanying drawing explanation
Fig. 1 is the dye liquor exchange of the extremely low bath raio yarn dyeing machine of a kind of 1:2 in example and the overall appearance schematic diagram of distribution system.
Fig. 2 is the partial sectional view of the exchange of dye liquor shown in Fig. 1 and distribution system.
Fig. 3 is the partial enlarged drawing of the exchange of dye liquor shown in Fig. 1 and distribution system.
Fig. 4 is the perspective view of partial structurtes shown in Fig. 3.
Fig. 5 is the sectional view of partial structurtes shown in Fig. 3.
Fig. 6 is the plan structure schematic diagram of valve plate.
Fig. 7 is the dye liquor route road of valve plate shown in Fig. 6.
Fig. 8 is the structural representation of square tube circularly.
In figure: 1-yarn cylinder; 2-end socket; 3-collector tube; 4-volumeter; 5-steam inlet; 6-steam (vapor) outlet; 7-liquid thermometer; 8-pressure gauge; 9-valve plate; 10-hemispherical dome pipe; 11-heat-exchange tube; 12-yarn bamboo trunk; 91-liquid return hole; 92-liquid outlet; 93-dye liquor main entrance.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail, but enforcement of the present utility model and protection are not limited thereto, and do not describe part in detail especially if having below, is all that those skilled in the art can refer to existing techniques in realizing.
As shown in Fig. 1 ~ Fig. 5, the dye liquor of the extremely low bath raio yarn dyeing machine of a kind of 1:2 exchanges and distribution system, comprises yarn cylinder 1, end socket 2, collector tube 3, volumeter 4, valve plate 9, hemispherical dome pipe 10, heat-exchange tube 11, yarn bamboo trunk 12; Wherein valve plate 9 is arranged in yarn cylinder 1, and end socket 2 is positioned at and is connected with the sealed bottom of upper end yarn cylinder 1, and the sealed bottom of end socket 2 connects collector tube 3.As Fig. 6, Fig. 7, the lower end of valve plate 9 is provided with dye liquor main entrance 93, and upper end is provided with several liquid outlets 92 be communicated with dye liquor main entrance 93, and valve plate 9 upper end also has several liquid return holes 91 be communicated with end socket 2; The square end of hemispherical dome pipe 10 connects the high pressure dye liquor outlet of the dye liquor power circulation system () of dyeing machine with the dye liquor accessing high pressure in figure slightly, nose circle is connected with the dye liquor main entrance 93 of valve plate 9, the square end of hemispherical dome pipe 10 is arranged in collector tube 3, and collector tube 3 is connected with the inlet of dye liquor power circulation system; The described liquid outlet 92 that yarn bamboo trunk 12 is arranged on valve plate 9 is communicated with liquid outlet 92; Described heat-exchange tube 11 is provided with in end socket 2; The steam inlet 5 that one end and the end socket 2 of heat-exchange tube 11 are provided with is connected, and the steam (vapor) outlet 6 that the other end and end socket 2 are provided with is connected; Between yarn cylinder 1 and end socket 2, tube connector is provided with described volumeter 4, for monitoring the volume of dye liquor in yarn cylinder.Heat-exchange tube 11 is provided with, for heating dye liquor in end socket 2; Heat-exchange tube 11 passes into high-temperature steam by steam inlet 5, and the cold steam after heat exchange is discharged by steam (vapor) outlet 6; The lower end of end socket 2 has been fixedly connected with collector tube 3, and upper end has been fixedly connected with yarn cylinder 1.After dye liquor enters the dye liquor main entrance 93 of valve plate 9, enter yarn bamboo trunk 12 by each liquid outlet 92; Yarn bamboo trunk 12 is wound with yarn to be dyed, because the operation of nature of gravity falls after rise after the dye liquor of high pressure penetrates yarn, and is back in end socket 2 by the liquid return hole 91 that valve plate 9 is offered; Dye liquor afflux in end socket 2 enters collector tube 3 and enters the dye liquor power circulation system of dyeing machine.
Further optimal enforcement ground, as Fig. 6 liquid outlet 92 uniform intervals as described in several, to be distributed in valve plate 9 upper end circumferentially concentric with valve plate 9; And be provided with a liquid return hole 91 between adjacent two liquid outlets 92.As Fig. 3, Fig. 4, described heat-exchange tube 11 is looped around hemispherical dome pipe 10 around.
As Fig. 2, Fig. 8, the nose circle of hemispherical dome pipe 10 is greater than square end, thus reaches the object kinetic energy of dye liquor being converted to pressure energy; Nose circle and square end can be in different axis in response to the different of the position of the dye liquor main entrance 93 of valve plate 9 and dye liquor dynamical system exit position.
Further optimal enforcement ground, collector tube 3 is provided with liquid thermometer, for monitoring the temperature of backflow dye liquor; When dye liquor temperature is lower than the numerical value set, increases the steam flow rate of steam inlet 5 or improve vapor (steam) temperature; When dye liquor temperature is higher than setting numerical value, reduce the steam flow of steam inlet 5.
Yarn cylinder 1 and end socket 2 are provided with volumeter 4, for monitoring the volume of dye liquor in yarn cylinder; When dye liquor volume is lower than setting numerical value, send alarm signal, prompting supplements dye liquor.Collector tube 3 being provided with pressure gauge 8, for monitoring the force value of dye liquor, when dye liquor insufficient pressure, sending alarm signal, prompting dye liquor dynamical system improves dye liquor pressure.
As an example, below the dye liquor exchange of above-mentioned extremely low bath raio yarn dyeing machine and the control method of distribution system is further illustrated again: after entering the dye liquor main entrance 93 of valve plate 9 by the dye liquor power circulation system high pressure dye liquor out of dyeing machine, enter yarn bamboo trunk 12 by each liquid outlet 92; Yarn bamboo trunk 12 is wound with yarn to be dyed, because the operation of nature of gravity falls after rise after the dye liquor of high pressure penetrates yarn, and is back in end socket 2 by the liquid return hole 91 that valve plate 9 is offered; Dye liquor afflux in end socket 2 enters collector tube 3 and enters the dye liquor power circulation system of dyeing machine; When liquid thermometer 7 monitor backflow dye liquor temperature lower than setting numerical value time, central controller will control steam inlet 5 electromagnetic valve increase steam flow rate or control heating component improve vapor (steam) temperature; When dye liquor temperature is higher than setting numerical value, the electromagnetic valve controlling steam inlet 5 is reduced the steam flow of steam inlet 5 by central controller; When volumeter 4 monitors the volume of dye liquor in yarn cylinder lower than when setting numerical value, central controller sends alarm signal, and prompting supplements dye liquor; When the force value that pressure gauge 8 monitors dye liquor is less than setting threshold value and insufficient pressure, send alarm signal, the dye liquor power circulation system controlling dyeing machine improves dye liquor pressure.
The announcement of book and instruction according to the above description, the utility model those skilled in the art can also change above-mentioned embodiment and revise.Therefore, the utility model is not limited to detailed description of the invention disclosed and described above, also should fall in the protection domain of claim of the present utility model modifications and changes more of the present utility model.

Claims (5)

1. the dye liquor of extremely low bath raio yarn dyeing machine exchanges and distribution system, described extremely low bath raio is 1:2, it is characterized in that comprising yarn cylinder (1), end socket (2), collector tube (3), volumeter (4), valve plate (9), hemispherical dome pipe (10), heat-exchange tube (11), yarn bamboo trunk (12);
Wherein valve plate (9) is arranged in yarn cylinder (1), and end socket (2) is positioned at and is connected with the sealed bottom of upper end yarn cylinder (1), and the sealed bottom of end socket (2) connects collector tube (3); The lower end of valve plate (9) is provided with dye liquor main entrance (93), and upper end is provided with several liquid outlets (92) be communicated with dye liquor main entrance (93), and valve plate (9) upper end also has several liquid return holes (91) be communicated with end socket (2); The square end of hemispherical dome pipe (10) connects the high pressure dye liquor outlet of the dye liquor power circulation system of dyeing machine with the dye liquor accessing high pressure, nose circle is connected with the dye liquor main entrance (93) of valve plate (9), the square end of hemispherical dome pipe (10) is arranged in collector tube (3), and collector tube (3) is connected with the inlet of dye liquor power circulation system; The described liquid outlet (92) that yarn bamboo trunk (12) is arranged on valve plate (9) is gone up and is communicated with liquid outlet (92); Described heat-exchange tube (11) is provided with in end socket (2); The steam inlet (5) that one end and the end socket (2) of heat-exchange tube (11) are provided with is connected, and the steam (vapor) outlet (6) that the other end and end socket (2) are provided with is connected; Between yarn cylinder (1) and end socket (2), tube connector is provided with described volumeter (4), for monitoring the volume of dye liquor in yarn cylinder.
2. the dye liquor of extremely low bath raio yarn dyeing machine according to claim 1 exchanges and distribution system, it is characterized in that liquid outlet described in several (92) uniform intervals is distributed in valve plate (9) upper end circumferentially concentric with valve plate (9); And be provided with a liquid return hole (91) between adjacent two liquid outlets (92).
3. the dye liquor of extremely low bath raio yarn dyeing machine according to claim 1 exchanges and distribution system, it is characterized in that described heat-exchange tube (11) is looped around hemispherical dome pipe (10) around.
4. the dye liquor of extremely low bath raio yarn dyeing machine according to claim 1 exchanges and distribution system, it is characterized in that: the nose circle of hemispherical dome pipe (10) is greater than square end.
5. the dye liquor of extremely low bath raio yarn dyeing machine according to claim 1 exchanges and distribution system, it is characterized in that: collector tube (3) is also provided with liquid thermometer (7) and pressure gauge (8), for monitoring the temperature of backflow dye liquor; Pressure gauge (8) is for monitoring the force value of dye liquor; Volumeter (4), liquid thermometer (7) are all connected with the central controller of dyeing machine with pressure gauge (8).
CN201520353683.9U 2015-05-27 2015-05-27 Extremely low bath raio yarn dyeing machine's dye liquor exchange and distribution system Withdrawn - After Issue CN204738132U (en)

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CN201520353683.9U CN204738132U (en) 2015-05-27 2015-05-27 Extremely low bath raio yarn dyeing machine's dye liquor exchange and distribution system

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Application Number Priority Date Filing Date Title
CN201520353683.9U CN204738132U (en) 2015-05-27 2015-05-27 Extremely low bath raio yarn dyeing machine's dye liquor exchange and distribution system

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104878539A (en) * 2015-05-27 2015-09-02 萧振林 Dyeing liquor exchange and distribution system of ultralow-bath-ratio yarn dyeing machine and control method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104878539A (en) * 2015-05-27 2015-09-02 萧振林 Dyeing liquor exchange and distribution system of ultralow-bath-ratio yarn dyeing machine and control method thereof
CN104878539B (en) * 2015-05-27 2017-04-12 萧振林 Dyeing liquor exchange and distribution system of ultralow-bath-ratio yarn dyeing machine and control method thereof

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