CN204736361U - EPS walling production facility - Google Patents
EPS walling production facility Download PDFInfo
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- CN204736361U CN204736361U CN201520336937.6U CN201520336937U CN204736361U CN 204736361 U CN204736361 U CN 204736361U CN 201520336937 U CN201520336937 U CN 201520336937U CN 204736361 U CN204736361 U CN 204736361U
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Abstract
Description
技术领域technical field
本实用新型属于建筑材料生产机械领域,具体涉及一种用于生产EPS墙材的设备。The utility model belongs to the field of building material production machinery, and in particular relates to equipment for producing EPS wall materials.
背景技术Background technique
由于工业生产经常涉及物料混合操作,搅拌系统在工业生产过程中多有应用。现在市面上的搅拌系统多由单套或多套搅拌机并联组成,该种搅拌系统适用于对搅拌效果要求较为简单的物料,而其在应对搅拌要求较高的物料时往往存在搅拌效果不佳的不足。Since industrial production often involves material mixing operations, mixing systems are often used in industrial production processes. Most of the mixing systems currently on the market are composed of a single set or multiple sets of mixers connected in parallel. This kind of mixing system is suitable for materials that require relatively simple mixing effects, but it often has poor mixing effects when dealing with materials with high mixing requirements. insufficient.
现有技术中,如授权公告号2827516Y所公开的一种二次搅拌机,通过串联上搅拌筒和下搅拌筒,实现了对堵料的二次搅拌,但该种方案由于上、下搅拌筒使用同一驱动/传动装置,使两个搅拌筒的搅拌轴联动,无法单独调节,无法应对较为复杂的搅拌要求。In the prior art, such as a secondary mixer disclosed in the authorized announcement number 2827516Y, the secondary mixing of the blocking material is realized by connecting the upper mixing drum and the lower mixing drum in series, but this kind of scheme is due to the use of the upper and lower mixing drums The same drive/transmission device makes the stirring shafts of the two mixing drums linked, which cannot be adjusted independently, and cannot cope with more complex mixing requirements.
实用新型内容Utility model content
本实用新型的目的是针对现有技术的不足,提供一种节能、可灵活调节且搅拌效果好的EPS墙材生产设备。The purpose of the utility model is to provide an EPS wall material production equipment which is energy-saving, flexible and has a good stirring effect, aiming at the deficiencies of the prior art.
本实用新型采用如下技术方案:提供一种EPS墙材生产设备,包括依次连接的上料系统、搅拌系统、卸料系统和成型系统,其特征在于:所述的搅拌系统包括一级搅拌装置和二级搅拌装置,所述的一级搅拌装置布置于二级搅拌装置上方,该一级搅拌装置和二级搅拌装置分别设置有相互独立的搅拌轴、且两搅拌轴之间形成有夹角。The utility model adopts the following technical scheme: providing a kind of EPS wall material production equipment, including a feeding system, a stirring system, a discharging system and a forming system connected in sequence, and it is characterized in that: the stirring system includes a first-stage stirring device and A secondary stirring device, the primary stirring device is arranged above the secondary stirring device, the primary stirring device and the secondary stirring device are respectively provided with mutually independent stirring shafts, and an angle is formed between the two stirring shafts.
进一步的,所述的上料系统包括过渡料仓、粉秤、水称量装置和EPS输料管,所述的斗提机通过过渡料仓与一级搅拌装置连接,所述的粉秤、水称量装置和EPS输料管分别与一级搅拌装置连接。Further, the feeding system includes a transitional silo, a powder scale, a water weighing device and an EPS delivery pipe, the bucket elevator is connected to the primary stirring device through the transitional silo, the powder scale, The water weighing device and the EPS delivery pipe are respectively connected with the primary stirring device.
进一步的,所述的搅拌系统中的一级搅拌装置包括进料口和出料口、二级搅拌装置包括接料口和卸料口,所述的进料口与上料系统连接、出料口与接料口连接、卸料口与卸料系统连接,出料口和卸料口分别设有开关机构。Further, the primary stirring device in the stirring system includes a feed inlet and a discharge port, and the secondary stirring device includes a feed inlet and a discharge port, and the feed inlet is connected to the feeding system, and the discharge The discharge port is connected with the discharge port, the discharge port is connected with the discharge system, and the discharge port and the discharge port are respectively equipped with switch mechanisms.
进一步的,所述的搅拌系统中的一级搅拌装置包括桶体和沿桶体长方向布置的搅拌轴,所述的搅拌轴为设有两组螺带的双向螺带搅拌轴,所述的两组螺带分别由桶体两端向桶体中部延伸,所述的出料口设置于桶体的底部中部。Further, the first-stage stirring device in the stirring system includes a barrel body and a stirring shaft arranged along the length direction of the barrel body, the stirring shaft is a two-way ribbon stirring shaft provided with two sets of ribbons, and the Two sets of ribbons respectively extend from both ends of the barrel to the middle of the barrel, and the discharge port is arranged at the bottom middle of the barrel.
进一步的,所述的搅拌系统中的二级搅拌装置包括桶体和沿桶体上方向布置的搅拌轴,所述的桶体一端上部设有接料口、另一端下部设有卸料口,所述的搅拌轴为设有螺带的螺带搅拌轴,所述的螺带由桶体设置接料口的一端向设置卸料口的一端延伸。Further, the secondary stirring device in the stirring system includes a barrel body and a stirring shaft arranged along the upper direction of the barrel body, the upper part of one end of the barrel body is provided with a material receiving port, and the lower part of the other end is provided with a discharge port, The agitating shaft is a ribbon agitating shaft provided with a ribbon, and the ribbon extends from the end of the barrel body where the material inlet is provided to the end where the discharge outlet is provided.
进一步的,所述的卸料系统包括的导料槽,所述的导料槽可旋转地设置于二级搅拌装置的卸料口处,该导料槽旋转至二级搅拌系统的卸料口时与成型系统连通。Further, the discharge system includes a chute, the chute is rotatably arranged at the discharge port of the secondary agitation device, and the chute rotates to the discharge port of the secondary agitation system When connected with the forming system.
进一步的,所述的搅拌系统中一级搅拌装置和二级搅拌系统的两搅拌轴之间的夹角为60-90度。Further, the included angle between the two stirring shafts of the primary stirring device and the secondary stirring system in the stirring system is 60-90 degrees.
附图说明Description of drawings
图1是本实用新型一种EPS墙材生产设备的正视图。Fig. 1 is a front view of an EPS wall material production equipment of the present invention.
图2是本实用新型一种EPS墙材生产设备的侧视图。Fig. 2 is a side view of an EPS wall material production equipment of the present invention.
具体实施方式Detailed ways
下面结合附图中的实施例对本实用新型一种EPS墙材生产设备作进一步的详细说明。The EPS wall material production equipment of the present utility model will be further described in detail below in conjunction with the embodiments in the accompanying drawings.
该种EPS墙材生产设备的结构参见图1和图2所示,图中箭头部分为物料的行进方向,虚线部分简要展示了一级搅拌装置和二级搅拌装置的内部结构。The structure of this kind of EPS wall material production equipment is shown in Figure 1 and Figure 2. The arrow part in the figure is the direction of material travel, and the dotted line part briefly shows the internal structure of the primary stirring device and the secondary stirring device.
该种EPS墙材生产设备包括依次连接的上料系统1、搅拌系统中的一级搅拌装置2和二级搅拌装置3、卸料系统4和成型系统5,一级搅拌装置2和二级搅拌装置3相互独立。This kind of EPS wall material production equipment includes sequentially connected feeding system 1, primary stirring device 2 and secondary stirring device 3 in the mixing system, unloading system 4 and forming system 5, primary stirring device 2 and secondary stirring The devices 3 are independent of each other.
上料系统1包括分别与一级搅拌装置2连接的过渡料仓11、粉秤12、水称量装置13和EPS输料管14。The feeding system 1 includes a transition silo 11 connected to the primary stirring device 2 , a powder scale 12 , a water weighing device 13 and an EPS delivery pipe 14 .
搅拌系统中的一级搅拌装置2包括一级桶体21和设置于一级桶体21内的一级搅拌轴22。其中:一级桶体21上部设有透气口211、除尘口212和多个进料口、底部中部设有带开关机构的出料口213,透气口211用于维持和调节一级桶体21内的气压,除尘口212用于连接除尘器,多个进料口213用于分别连接上料系统1中的各个装置,出料口213用于连接二级搅拌装置3;一级搅拌轴22为双向螺带搅拌轴,设有两组分别由一级桶体21两端向一级桶体21中部延伸的螺带,搅拌时物料从一级桶体21的两端向一级桶体21的中部运动并在一级桶体21的中部形成强混合区。The primary stirring device 2 in the stirring system includes a primary barrel body 21 and a primary stirring shaft 22 arranged in the primary barrel body 21 . Among them: the upper part of the first-level barrel body 21 is provided with a vent port 211, a dust removal port 212 and a plurality of feed ports, and the middle part of the bottom is provided with a discharge port 213 with a switch mechanism, and the vent port 211 is used to maintain and adjust the first-stage barrel body 21 The air pressure inside, the dust removal port 212 is used to connect the dust collector, the multiple feed ports 213 are used to connect each device in the feeding system 1 respectively, and the discharge port 213 is used to connect the secondary stirring device 3; the primary stirring shaft 22 It is a two-way spiral belt stirring shaft, and there are two sets of spiral belts extending from the two ends of the first-stage barrel body 21 to the middle of the first-stage barrel body 21. When stirring, the material flows from the two ends of the first-stage barrel body 21 to the first-stage barrel body 21. The middle part moves and forms a strong mixing zone in the middle part of the primary barrel body 21.
搅拌系统中的二级搅拌装置3包括二级桶体31和设置于二级桶体31内的二级搅拌轴32。其中:二级桶体31一端的上部设有接料口311、另一端的端面下部设有卸料口312,接料口311用于接收来自出料口213的物料,卸料口312带有开关机构、用于连接卸料系统4;二级搅拌轴32与一级搅拌轴21形成60-90度夹角,本实施例中该夹角为90度角。二级搅拌轴32为单向螺带搅拌轴,设有一组由二级桶体31设有接料口311一端延伸至设有卸料口312一端的螺带,搅拌时物料从二级桶体31设有接料口311的一端向设有卸料口312的一端运动并在二级桶体31的整个内部空间形成混合区。The secondary stirring device 3 in the stirring system includes a secondary barrel body 31 and a secondary stirring shaft 32 arranged in the secondary barrel body 31 . Wherein: the upper part of one end of the secondary barrel body 31 is provided with a material receiving port 311, and the lower part of the end face of the other end is provided with a discharge port 312, the material connection port 311 is used to receive the material from the discharge port 213, and the discharge port 312 has The switch mechanism is used to connect the unloading system 4; the secondary stirring shaft 32 forms an included angle of 60-90 degrees with the primary stirring shaft 21, and the included angle is 90 degrees in this embodiment. The secondary stirring shaft 32 is a unidirectional ribbon stirring shaft, which is provided with a group of spiral ribbons extending from one end of the secondary barrel body 31 provided with a material receiving port 311 to one end provided with a discharge port 312. When stirring, the material flows from the secondary barrel body 31, the end provided with the material receiving port 311 moves to the end provided with the discharge port 312 and forms a mixing zone in the entire inner space of the secondary barrel body 31.
卸料系统4包括导料槽41和驱动该导料槽41旋转的旋转机构42,导料槽41可旋转地设置于二级搅拌装置3的卸料口312处,导料槽41旋转至与卸料口312对接时连通成型系统5。Unloading system 4 comprises material guide chute 41 and the rotating mechanism 42 that drives this material guide chute 41 to rotate, and material guide chute 41 is rotatably arranged at the discharge port 312 place of secondary stirring device 3, and material guide trough 41 rotates to and The discharge port 312 communicates with the molding system 5 when docked.
成型系统5包括用于使EPS墙材成型的模具。The molding system 5 includes molds for molding EPS wall materials.
上述EPS墙材生产设备的操作步骤如下:The operation steps of the above-mentioned EPS wall material production equipment are as follows:
步骤1,确认出料口213和卸料口312的开关机构关闭、导料槽41旋转至与卸料口312断开对接,透气口211及与一级搅拌装置2连接的除尘机开启;Step 1, confirm that the switch mechanism of the discharge port 213 and the discharge port 312 is closed, the material guide trough 41 is rotated to disconnect from the discharge port 312, and the ventilation port 211 and the dust collector connected to the primary stirring device 2 are turned on;
步骤2,上料系统1的过渡料仓11、粉秤12、水称量装置13和EPS输料管14开启并通过各自相连的入料口向一级搅拌装置2的一级桶体21输入物料;Step 2, the transition silo 11, the powder scale 12, the water weighing device 13 and the EPS delivery pipe 14 of the feeding system 1 are opened and input to the primary bucket body 21 of the primary stirring device 2 through the respective inlets connected to each other. materials;
步骤3,一级搅拌装置2的一级搅拌轴22启动并搅拌一级桶体21内的物料,使物料在一级桶体21的中部形成强混合区;Step 3, the primary stirring shaft 22 of the primary stirring device 2 starts and stirs the materials in the primary barrel body 21, so that the materials form a strong mixing zone in the middle of the primary barrel body 21;
步骤4,物料在一级搅拌系统2中搅拌到一定程度后,出料口213的开关机构打开,物料离开一级搅拌装置2并经由接料口311进入二级搅拌机构3的二级桶体31;Step 4, after the material is stirred to a certain extent in the primary mixing system 2, the switch mechanism of the discharge port 213 is opened, and the material leaves the primary stirring device 2 and enters the secondary barrel of the secondary stirring mechanism 3 through the material connection port 311 31;
步骤5,二级搅拌装置3的二级搅拌轴32启动并搅拌二级桶体31内的物料,使物料在二级桶体31的整个内部空间形成混合区,可根据产品的技术要求让物料在二级桶体31内静置或持续搅拌至复合要求;Step 5, the secondary stirring shaft 32 of the secondary stirring device 3 starts and stirs the material in the secondary barrel body 31, so that the material forms a mixing zone in the entire internal space of the secondary barrel body 31, and the material can be mixed according to the technical requirements of the product. Stand still or continue to stir in the secondary barrel body 31 to compound requirements;
步骤6,卸料系统4导料槽41旋转至与二级搅拌装置3的卸料口312对接并连通成型系统5;Step 6, the material guide trough 41 of the unloading system 4 is rotated to dock with the unloading port 312 of the secondary stirring device 3 and communicate with the forming system 5;
步骤7,达到技术要求的物料从卸料口312离开二级搅拌系统2、经由导料槽41进入成型系统5中的模具;Step 7, the material that meets the technical requirements leaves the secondary mixing system 2 from the discharge port 312, and enters the mold in the molding system 5 through the guide groove 41;
步骤8,将在成型系统5中成型的物料进行脱模,获得成品EPS墙材。Step 8, demoulding the material formed in the forming system 5 to obtain a finished EPS wall material.
上述仅为本实用新型的一个具体实施方式,但本实用新型的涉及构想并不局限于此,凡利用此构思对本实用新型进行非实质性的改动,均应属于侵犯本实用新型保护范围的行为。The above is only a specific embodiment of the utility model, but the concept of the utility model is not limited thereto, any non-substantial modification of the utility model by using this concept should be an act of violating the protection scope of the utility model .
Claims (6)
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| CN201520336937.6U CN204736361U (en) | 2015-05-22 | 2015-05-22 | EPS walling production facility |
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| CN201520336937.6U CN204736361U (en) | 2015-05-22 | 2015-05-22 | EPS walling production facility |
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| CN201520336937.6U Expired - Lifetime CN204736361U (en) | 2015-05-22 | 2015-05-22 | EPS walling production facility |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104842468A (en) * | 2015-05-22 | 2015-08-19 | 福建信达机械有限公司 | Equipment for producing EPS wall materials and production method |
| CN106985275A (en) * | 2017-05-10 | 2017-07-28 | 湖南美奕机电科技有限公司 | Mortar stirring device |
-
2015
- 2015-05-22 CN CN201520336937.6U patent/CN204736361U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104842468A (en) * | 2015-05-22 | 2015-08-19 | 福建信达机械有限公司 | Equipment for producing EPS wall materials and production method |
| CN106985275A (en) * | 2017-05-10 | 2017-07-28 | 湖南美奕机电科技有限公司 | Mortar stirring device |
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Granted publication date: 20151104 |