CN204733622U - Controlling means is cleaned to combine harvester self -adaptation - Google Patents

Controlling means is cleaned to combine harvester self -adaptation Download PDF

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Publication number
CN204733622U
CN204733622U CN201520125249.5U CN201520125249U CN204733622U CN 204733622 U CN204733622 U CN 204733622U CN 201520125249 U CN201520125249 U CN 201520125249U CN 204733622 U CN204733622 U CN 204733622U
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plate
vibratory sieve
control system
stepping motor
sieve
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徐立章
李耀明
梁振伟
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Jiangsu University
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Jiangsu University
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Abstract

The utility model relates to a controlling means is cleaned to combine harvester self -adaptation, including the return stroke board, centrifugal fan is cleaned to the cleaning sieve, the miscellaneous surplus auger of collecting, and the auger is collected to the seed grain, cleans seed grain loss monitor sensor, grain tank seed grain dirt percentage automatic monitoring device and on -line monitoring and control system. On -line monitoring and control system with clean seed grain loss monitor sensor, down shale shaker drive hydraulic motor, grain tank seed grain dirt percentage automatic monitoring device, aperture adjustable louver sieve piece power drive mechanism, clean centrifugal fan power drive mechanism, clean centrifugal fan air intake aperture adjustment mechanism, clean centrifugal fan control system 1 angle adjustment mechanism and link to each other. Use the utility model discloses an in certain extent can when improving production efficiency, be controlled with the fault rate according to the various working parameter of work quality automatic adjustment of operation in -process to the cleaning plant, has improved the time between failures of complete machine simultaneously greatly.

Description

A kind of combined harvester self adaptation cleans control device
Technical field
The invention belongs to the design of combined harvester cleaning plant and Self Adaptive Control field, be specifically related to a kind of combined harvester multiple duct cleaning plant.
Background technology
Cleaning plant is combined harvester " digestive system ", and being affects overall operation quality, efficiency and adaptive core work parts.The rice combine that in China market, recoverable amount is maximum adopts traditional Type Airflow Rice-Wheat Cleaning Apparatus with Centrifugal Fan-Oscillating Sieve (single air channel centrifugal blower+double-deck screen shale shaker) mostly, single air channel centrifugal blower is for generation of cleaning air-flow, utilize the difference of each component in emersion object (comprising seed, short stem, clever shell and a small amount of light assorted remaining etc.) floatation characteristic, coordinate double-deck vibration wire gauze sieve or lip(ped) sieve, jointly complete seed and stem stalk, assorted more than etc. separating cleaning.Research shows, tradition Type Airflow Rice-Wheat Cleaning Apparatus with Centrifugal Fan-Oscillating Sieve has become the main bottleneck of the large feed quantity rice combine development of restriction at present, it is embodied in: high-yield super rice moisture content is high, and each component floating velocity of emersion object is staggered, an air flow cleaning blows holder layering difficulty; When high-yield super rice emersion object is cleaned, feed quantity is large, and seed is difficult to fast sieve thoroughly, seriously constrains transaction capabilities and the efficiency of cleaning plant, and traditional cleaning plant can not adapt to the requirement that crop varieties is constantly updated, per unit area yield improves rapidly.
Internationally famous John Deere, CASE, New Holland, the 988 STS(John Deere that the American-European agricultural machinery trans-corporation such as CLAAS researches and develops in recent years), 2388(CASE), CR980(New Holland) and TUCANO 470(CLAAS) etc. large-scale combined harvester product, there is feed quantity large, operating efficiency is high, intelligence degree high, but these types are mainly used in gathering in the crops wheat, soybean, the Dry crops such as rape, general employing wheel undercarriage, swath 6 ~ 10 meters, conduct oneself with dignity 8 ~ 10 tons, China's paddy rice characteristic cannot be adapted to, the 10-15 mu field size of super hybridization rice main producing region, south and deep mud corner operating environment.In addition, its cleaning plant adopts the combining structure such as two fans (or major diameter two air channels blower fan), precleaning shuttle board, backhaul delivery board, multilayer sorting screen, and physical dimension is huge, cannot be applied on China's rice combine.Half feeding combined harvester of the states such as Japan and Korea S limits by self structure, cannot realize maximizing, and operating efficiency and results adaptability cannot significantly improve, and progressively exit the mainstream market of China's rice harvesting machine.The more important thing is, although the developed country such as American-European produces large-scale combine product, belong to the vital strategic secrets of each company about the test data of its high-performance cleaning plant, design theory and method, can not external disclosure.In a word, theory and means also not relevant abroad can be used to the design instructing China's large feed quantity rice combine cleaning plant, simultaneously because the difference of manipulating object self character, makes us also cannot use the design experiences of external product.
In addition, because combined harvester manipulating object significant difference, working condition are ever-changing, operating environment complex all causes remarkable impact to the performance of cleaning plant, tradition cleaning plant part-structure and kinematic parameter can only by manual mode, empirically carry out having level to regulate, cannot according to the change of manipulating object and environment, the job state parameter of automatic adjustment cleaning plant ensures transaction capabilities, and its results adaptability is poor.Under the condition ensureing sorting performance, it is the inexorable trend of cleaning technical development that running parameter can carry out self-adaptative adjustment according to operating condition.Make a general survey of external advanced combined harvester, electronic information technology obtains extensive utilization thereon, combining function adjusts various running parameter automatically according to the operation quality in operation process, while enhancing productivity, fault rate is controlled within the specific limits, substantially increases the time between failures of complete machine simultaneously.Compared with the combined harvester of American-European trans-corporation advanced person, China's combine harvester is mostly only provided with blocking, tanker a small amount of warning device such as completely, generally shortage running parameter and transaction capabilities are monitored, electronic/automatic adjustment of running parameter waits Intellectualized monitoring device, make machinery operation unstable properties, operating efficiency relies on the qualification of tractor driver, and it is large to handle intensity, plugging fault takes place frequently, its time between failures abroad type 1/5th, cannot adapt to meet China's paddy rice large-scale production and rice oil (wheat) crop rotation district and the job requirements such as rush-harvest and rush-plant.In recent years, Chinese scholars has carried out a large amount of research work in combined harvester intellectualized technology, but great majority research is only for single running parameter and the monitoring of transaction capabilities parameter or the research of forecast model, the current work parameter value not have basis to monitor carries out FEEDBACK CONTROL and also relatively less to the research of many job parameters fused controlling to associated components.
In addition, for the monitoring of cleaning plant transaction capabilities, relevant intellectualized technology research mainly concentrates in the monitoring of seed cleaning loss, and does not consider another important performance indications---seed percentage of impurity.Therefore combined harvester tanker seed percentage of impurity automated watch-keeping facility of good performance is the prerequisite realizing the Self Adaptive Control of cleaning plant job parameter, find by literature search, up to now, China there is not yet the report of combined harvester tanker seed percentage of impurity automated watch-keeping facility.
Summary of the invention
For achieving the above object, the invention provides a kind of combined harvester self adaptation and clean control device and self adaptation cleans control method.
The present invention realizes above-mentioned technical purpose by following technological means: a kind of combined harvester self adaptation cleans control device, comprise backhaul plate, sorting screen, assorted remaining collection screw feeder, seed collects screw feeder, clean grain loss monitoring sensor, clean centrifugal blower and tanker seed percentage of impurity automated watch-keeping facility, clean the afterbody that grain loss monitoring sensor is positioned at sorting screen screen frame, backhaul plate is positioned on the upside of vibratory sieve, assorted remaining screw feeder of collecting is positioned on the downside of vibrating sieve tail, seed is collected screw feeder and is flushed with cleaning bottom centrifugal blower, seed is collected screw feeder and is connected with grain storage box, cleaning centrifugal blower is positioned on the downside of vibratory sieve, the front side of cleaning centrifugal blower is concordant with the front side of vibratory sieve, tanker seed percentage of impurity automated watch-keeping facility is arranged on seed and collects screw feeder grain outlet place, described sorting screen comprises shuttle board, lower shuttle board, the fish scale sieve that aperture is adjustable, upper vibratory sieve, zigzag tail sheet, lower vibratory sieve driving shaft, lower vibratory sieve, lower vibratory sieve drives hydraulic motor, upper shuttle board is positioned at front side on vibratory sieve, it is anterior that the fish scale sieve that aperture is adjustable is positioned at vibratory sieve, zigzag tail sheet is positioned at vibrating sieve tail, the sorting screen screen frame afterbody that the power-driven mechanism of the fish scale sieve that aperture is adjustable is arranged on, lower vibratory sieve drives hydraulic motor be arranged on the rear outside of sorting screen screen frame and be fixed in the frame outside cleaning room, lower vibratory sieve driving shaft drives hydraulic motor to be connected by shaft coupling with lower vibratory sieve, also comprise online Monitoring and control system, the input of described on-line monitoring and control system cleans grain loss monitoring sensor with described, described lower vibratory sieve drives hydraulic motor to be connected with described tanker seed percentage of impurity automated watch-keeping facility, the power-driven mechanism of the fish scale sieve that the output of described on-line monitoring and control system is adjustable with described aperture, described in clean centrifugal blower and be connected, be used for controlling the aperture of described fish scale sieve and described intake and air intake direction of cleaning centrifugal blower.
In such scheme, described fish scale sieve opening adjustment mechanism by brace, first connecting rod, direction bridgeware, second connecting rod, connecting plate, direct current drive cylinder, linear displacement transducer and gripper shoe, the first connecting pin, back shaft, second connecting pin composition, on side plate below the zigzag tail sheet that gripper shoe is arranged on sorting screen, back shaft one end is fixed on the left of gripper shoe by securing member, direction bridgeware is arranged on the other end of back shaft by the centre bore of self, one end of direction bridgeware is connected with first connecting rod by the first connecting pin, the other end of direction bridgeware is connected with second connecting rod by the second connecting pin, the other end of second connecting rod installs spherical plain bearing rod end, by connecting pin, the spherical plain bearing rod end on second connecting rod is connected with the spherical plain bearing rod end on the projecting shaft of direct current drive cylinder, direct current drive cylinder is installed on the supporting plate, linear displacement transducer installs the inner side of direct current drive cylinder on the supporting plate, and it is parallel with direct current drive cylinder, the output shaft of linear displacement transducer is connected by the output shaft of connecting plate with direct current drive cylinder, at the lower limb welding rectangular slab of lip(ped) sieve sheet zigzag tail sheet, and open hole in the Central Symmetry position of rectangular slab, first connecting rod is passed side plate below the zigzag tail sheet in sorting screen and is connected with the rectangular opening below lip(ped) sieve by securing member.Direct current drive cylinder is connected with on-line monitoring and control system by holding wire, and on-line monitoring and control system realizes driving direction bridgeware motion finally to complete the adjustment of lip(ped) sieve aperture by the motion controlling direct current drive cylinder projecting shaft.
In such scheme, described centrifugal blower of cleaning comprises air inlet opening adjustment mechanism, fan blade driving mechanism, spiral case, lower air outlet, split-wind plate and first angle adjusting mechanism, split-wind plate and second angle adjusting mechanism, upper air outlet is in upper vibratory sieve bottom, and lower air outlet place is provided with split-wind plate and split-wind plate , split-wind plate extended line crosses vibratory sieve center, split-wind plate extended line is crossing with lower vibrating sieve tail, and described air inlet opening adjustment mechanism, described fan blade driving mechanism, described first angle adjusting mechanism and described second angle adjusting mechanism connect respectively at the output of described on-line monitoring and control system.
In such scheme, described fan blade driving mechanism by hydraulic motor, hydraulic motor installing plate, shaft coupling, fan blade, fan shaft, bearing block form; Fan blade is uniform to be arranged on fan shaft, fan shaft is arranged in frame by the bearing block at two ends, hydraulic motor installing plate is bolted in frame, hydraulic motor is arranged on hydraulic motor installing plate, and the center line of hydraulic motor output shaft is overlapped with the center line of fan shaft, with shaft coupling, fan shaft is connected with the projecting shaft of hydraulic motor; Being connected with on-line monitoring and control system by holding wire of hydraulic motor, under the control of on-line monitoring and control system, realize the adjustment of cleaning centrifugal blower rotating speed.
In such scheme, described air inlet opening adjustment mechanism comprises direct current drive push rod, and semilune is becalmed connecting hole on plate, and semilune is becalmed plate, and semilune is becalmed connecting hole under plate; Direct current drive push rod is arranged on air outlet sidewall, becalm one end of plate of semilune is connected with the spherical plain bearing rod end on the projecting shaft of direct current drive push rod by semilune connecting hole on plate of becalming, and the becalm other end of plate of semilune is flexibly connected with the outer wall of air outlet under blower fan by semilune connecting hole under plate of becalming; Direct current drive push rod is connected with on-line monitoring and control system by holding wire, and on-line monitoring and control system realizes promoting semilune plate of becalming by the motion controlling direct current drive push rod projecting shaft and rotates control air inlet air quantity around semilune connecting hole under plate of becalming.
In such scheme, described first angle adjusting mechanism is by hanger , stepping motor, swingle, split-wind plate , slideway, hanger , stepping motor bracing frame, blower fan machine wall forms; Stepping motor is arranged on machine wall by stepping motor bracing frame, and one end of swingle is arranged on the output shaft of stepping motor, hanger be fixed on the output shaft of stepping motor; Circular arc slideway outputed by blower fan machine wall, and the other end of swingle is through circular arc slideway and hanger be connected, stepping motor is connected with on-line monitoring and control system by holding wire, and stepping motor realizes rotating forward or backwards under the control of on-line monitoring and control system, and then drives split-wind plate rotate, realize split-wind plate the adjustment of angle.
In such scheme, described second angle adjusting mechanism by hanger I, stepping motor, swingle, split-wind plate , slideway, hanger II, stepping motor bracing frame, blower fan machine wall forms; Stepping motor is arranged on machine wall by stepping motor bracing frame, and one end of swingle is arranged on the output shaft of stepping motor, and hanger I is fixed on stepping motor (on output shaft; Circular arc slideway outputed by blower fan machine wall, the other end of swingle is connected with hanger II through circular arc slideway, stepping motor is connected with on-line monitoring and control system by holding wire, stepping motor realizes rotating forward or backwards under the control of on-line monitoring and control system, and then drives split-wind plate rotate, realize split-wind plate the adjustment of angle.
In such scheme, described combined harvester tanker seed percentage of impurity automated watch-keeping facility comprises grain sample drawing mechanism, grain sample connecting gear, machine vision part and processor, described grain sample drawing mechanism comprises guiding gutter, support, sampling cylinder, hopper, direct current stepping motor, shaft coupling, link, described guiding gutter is connected on combined harvester tanker grain outlet, described hopper is positioned at the below of guiding gutter, on the bottom surface of described guiding gutter, and the position be positioned at directly over hopper is provided with a rectangular opening, described sampling cylinder two ends are supported by support, be positioned at hopper, and described sampling cylinder surface has a groove at least, the opening of described groove is identical with rectangular opening, sampling cylinder rotate time and rectangular opening tangent, one end of described sampling cylinder is connected with direct current stepping motor by shaft coupling, described grain sample connecting gear at least comprises the delivery platform of carrying grain sample, can make the transmission device of delivery platform transmission grain sample, described machine vision part is made up of gripper shoe, lighting box, light source, Visible-light CCD video camera, described gripper shoe is welded on support, described gripper shoe has the vertical plate perpendicular to delivery platform, gap between described vertical plate lower limb and delivery platform is a bit larger tham described reaping machine and receives the height of grain seed, described lighting box lifts on the supporting plate and is positioned at above described delivery platform, and light source, Visible-light CCD position for video camera are in lighting box, described processor comprises current controller, direct current Step-motor Control device, image pre-processing unit, image segmentation unit, assorted remaining counting unit, described Visible-light CCD video camera is connected with image pre-processing unit through data wire, described light source is connected with current controller, the testing image that described image pre-processing unit is used for Visible-light CCD video camera is taken converts binary image to, described image segmentation unit to be used in described binary image the assorted remaining characteristic image of segmentation, extract assorted remaining morphological feature and color characteristic and to be remainingly separated with seed assorted, and described assorted remaining counting unit is used for counting more than assorted in image, the delivery platform of described grain sample connecting gear is feeding table, described transmission device comprises flat spring, iron-core coil, armature, base, described feeding table is fixed on base by flat spring, described iron-core coil, armature are separately fixed on the lower surface of base, feeding table, and described iron-core coil is connected with current controller.Described baffle plate is fixed on below the afterbody of delivery platform; Described grain sample drawing mechanism also comprises bulkhead vibrator, and described bulkhead vibrator is located at the outer side bottom surface of hopper and is connected with current controller; The outlet of hopper is positioned at side, and hopper width is consistent with the width of feeding table; Described processor is connected with on-line monitoring and control system by holding wire.
In such scheme, described shuttle board is apart from upper vibratory sieve 0.050m ~ 0.10m, shuttle board afterbody 0.5m ~ 0.8m overlapping with upper vibratory sieve, upper vibratory sieve is positioned at 0.10m ~ 0.15m on the upside of lower vibratory sieve, the outside width of upper vibratory sieve and lower vibratory sieve is 1.2m ~ 1.5m, the length of backhaul plate is 0.8 ~ 1.5m, width 1.0 ~ 1.5mm.
Present invention also offers and a kind ofly utilize combined harvester self adaptation to clean control device to carry out the method that self adaptation cleans, comprise the following steps:
S1: in the combined harvester course of work, on-line monitoring and control system Real-time Obtaining cleans the lower air outlet split-wind plate of centrifugal wind inclination angle, lower air outlet split-wind plate inclination angle, rotation speed of fan, air inlet aperture, sorting screen vibration frequency, lip(ped) sieve aperture, seed cleaning percent of loss, tanker seed percentage of impurity characterize the job state of multiple duct self adaptation cleaning plant;
S2: to Monitoring Data, multiple duct self adaptation cleaning plant job state on-line monitoring and control system carries out that abnormal data substitutes, Completing Missing Values, Data Denoising pretreatment, to eliminate random, uncertain factor to the impact of subsequent data analysis;
S3: lower air outlet split-wind plate on-line monitoring and control system Real-time Obtaining being cleaned centrifugal wind inclination angle, lower air outlet split-wind plate inclination angle, rotation speed of fan, air inlet aperture, sorting screen vibration frequency, lip(ped) sieve aperture, seed cleaning percent of loss, the parameter time series of tanker seed percentage of impurity is considered as associated variable, based on Monitoring Data pretreatment, using forecasting effective measure as the assessment level of precision of prediction, apply Bayesian Network Inference respectively and extract the strong associated variable of cleaning plant each performance parameter time series, by each performance parameter timed sample sequence reconstruct dimension of chaos phase space reconstruction method determination multivariable cleaning plant and in conjunction with Grey Relevant Cluster Analysis method and Gaussian process regression model, dynamically determine cleaning plant each performance parameter timed sample sequence the best reconstruct dimension,
S4: application Hilbert-Huang (HHT) analytical method, by empirical mode decomposition (EMD), the Time Series of cleaning plant performance parameter is become the superposition of different instantaneous frequency intrinsic mode function (IMF) component, set up cleaning plant each performance parameter adaptive prediction model according to cleaning plant performance parameter seasonal effect in time series temporal characteristics;
S5: with the predicted value of cleaning plant performance parameter adaptive prediction model for sample inputs, export using variable regression criterion as sample, by multivariate core support vector regression (MSVR) to cleaning plant each performance parameter adaptive prediction model regression criterion carry out regression analysis, further predicted value is revised;
S6: multiple duct self adaptation cleaning plant job state on-line monitoring and control system, with by the cleaning plant each performance indications parameter prediction value after multivariate core support vector regression (MSVR) Modifying model for input variable, application fuzzy control theory, exports corresponding control signal in real time and acts on the lower air outlet split-wind plate that multiple duct self adaptation cleaning plant cleans centrifugal wind inclination angle, lower air outlet split-wind plate the driving element of the vibration frequency of inclination angle, rotation speed of fan, air inlet aperture, sorting screen and each governor motion of lip(ped) sieve aperture completes the real-time adjustment of each running parameter of multiple duct self adaptation cleaning plant, is distributed in rational scope to make each performance parameter of multiple duct self adaptation cleaning plant.
The transaction capabilities of beneficial effect of the present invention: (1) this patent is for the large feed quantity rice combine core work parts of restriction China---cleaning plant, efficiency and the adaptive technical bottleneck of results, the multiple duct cleaning plant that application this patent proposes and self adaptation clean method, cleaning plant can adjust various running parameter automatically according to the operation quality in operation process, while enhancing productivity, fault rate is controlled within the specific limits, substantially increases the time between failures of complete machine simultaneously.(2) this patent propose multiple duct cleaning plant and the self adaptation method of cleaning can be used in other crop cleaning plants such as paddy rice, wheat, rape, soybean, the technological progress of China's harvest machinery industry will be promoted to a great extent, for China's grain security provides theoretical, technology and equipment guarantee.
Accompanying drawing explanation
Fig. 1 is combined harvester multiple duct cleaning plant front view.
Fig. 2 is combined harvester multiple duct cleaning plant sorting screen front view.
Fig. 3 is sorting screen vibration frequency governor motion left view.
Fig. 4 is sorting screen fish scale sieve opening adjusting device schematic diagram.
Fig. 5 is sorting screen fish scale sieve opening adjusting device installation site front view.
Fig. 6 is direct current drive cylinder and linear displacement transducer relative position front view.
Fig. 7 is multiple duct cleaning fan front view.
Fig. 8 cleans centrifugal blower drive unit left view.
Fig. 9 cleaning fan air inlet opening adjustment mechanism front view.
Figure 10 is split-wind plate angle adjusting mechanism front view.
Figure 11 is split-wind plate front view.
Figure 12 is split-wind plate angle adjusting mechanism left view.
Figure 13 is split-wind plate angle adjusting mechanism front view.
Figure 14 is split-wind plate front view.
Figure 15 is split-wind plate angle adjusting mechanism left view.
Figure 16 is combined harvester tanker seed percentage of impurity automated watch-keeping facility left view.
Figure 17 is combined harvester tanker seed percentage of impurity automated watch-keeping facility front view.
In figure: 1-backhaul plate, 2-sorting screen, the assorted remaining collection screw feeder of 3-, 4-seed collects screw feeder, and 5-cleans centrifugal blower, 6-tanker seed percentage of impurity automated watch-keeping facility; The upper shuttle board of 201-, shuttle board under 202-, 203-fish scale sieve, the upper vibratory sieve of 204-, 205 fish scale sieve opening adjustment mechanisms, 206-zigzag tail sheet, 207-cleans grain loss monitoring sensor, vibratory sieve driving shaft under 208-, vibratory sieve under 209-, 2010-arc wind waveguide plate, the upper shuttle board driving bearing of 2011-, 2012 air inlets, under 2013-, vibratory sieve drives hydraulic motor, 2014-shaft coupling; 205-1-brace, 205-2-first connecting rod, 205-3-direction bridgeware, 205-4-second connecting rod, 205-5-connecting plate, 205-6-direct current drive cylinder, 205-7-linear displacement transducer and 205-8 gripper shoe, 205-9-first connecting pin, 205-10-back shaft, 205-11-second connecting pin; 501-air inlet opening adjustment mechanism, 502-fan blade and driving mechanism, 503-spiral case, air outlet under 504-, 505-split-wind plate and angle adjusting mechanism, 506-split-wind plate angle adjusting mechanism, the upper air outlet of 507-; 501-1-direct current drive push rod, 501-2-semilune is becalmed connecting hole on plate, 501-3-semilune is becalmed plate, 501-4-semilune is becalmed connecting hole under plate, 502-1-hydraulic motor, 502-2-hydraulic motor installing plate, 502-3-shaft coupling, 502-4-fan blade, 502-5-fan shaft, 502-6-bearing block; 505-1-hanger 1,505-2-stepping motor, 505-3 swingle, 505-4-split-wind plate , 505-5-slideway, 505-6 hanger 2,505-7 stepping motor bracing frame, 505-8 cleaning fan machine wall; 506-1-hanger , 506-2-stepping motor, 506-3-swingle, 506-4-split-wind plate, 506-5-slideway, 506-6-hanger , 506-7-stepping motor bracing frame, 506-8-cleaning fan machine wall; 601-guiding gutter, 602-support, 603-samples cylinder, 604-hopper, 605-gripper shoe, 606-feeding table, 607-flat spring, 608-iron-core coil sheet, 609-armature, 610-base, 611-baffle plate, 612-outlet, 613-lighting box, 614-light source, 615-Visible-light CCD video camera, 616-bulkhead vibrator, 617-processor, 618-direct current stepping motor, 619-shaft coupling, 620-link, 621-installing hole, 7-on-line monitoring and control system.
Embodiment
Below in conjunction with accompanying drawing and specific embodiment, the present invention is further illustrated, but protection scope of the present invention is not limited to this.
As shown in Figure 1, multiple duct self adaptation cleaning plant by backhaul plate 1, sorting screen 2, assorted remaining collection screw feeder 3, seed collects screw feeder 4, and clean centrifugal blower 5, tanker seed percentage of impurity automated watch-keeping facility 6 and multiple duct self adaptation cleaning plant job state on-line monitoring and control system 7 form; Backhaul plate 1 is positioned on the upside of vibratory sieve 2, assorted remaining screw feeder 3 of collecting is positioned on the downside of vibratory sieve 2 afterbody, seed is collected screw feeder 4 and is located at 1/4 position on the downside of vibratory sieve 2, seed is collected screw feeder 4 and is flushed with cleaning bottom centrifugal blower 5, seed is collected screw feeder 4 and is connected with grain storage box, clean centrifugal blower 5 to be positioned on the downside of vibratory sieve 2, the front side of cleaning centrifugal blower 5 is concordant with the front side of vibratory sieve 2; Tanker seed percentage of impurity automated watch-keeping facility (6) is arranged on seed and collects screw feeder 4 grain outlet place.Seed cleaning device length is 2.0m ~ 2.5m, and width is 1.2m ~ 1.5m, is highly 0.6m ~ 0.8m; The length of backhaul plate is 0.8 ~ 1.5m, width 1.0 ~ 1.5mm.
As Fig. 2, shown in 3, sorting screen 2 comprises shuttle board 201, lower shuttle board 202, fish scale sieve 203, upper vibratory sieve 204, fish scale sieve opening adjustment mechanism 205, zigzag tail sheet 206, cleans grain loss monitoring sensor 207, lower vibratory sieve driving shaft 208, lower vibratory sieve 209, arc wind waveguide plate 2010, upper shuttle board driving bearing 2011, air inlet 2012; Upper shuttle board 201 is positioned at front side on vibratory sieve 204, it is anterior that fish scale sieve 203 is positioned at vibratory sieve 204, zigzag tail sheet 206 is positioned at vibratory sieve 204 afterbody, fish scale sieve opening adjustment mechanism 205 between upper vibratory sieve 204 and lower vibratory sieve 209, the sorting screen 2 screen frame afterbody that the power-driven mechanism of fish scale sieve opening adjustment mechanism 205 is arranged on; Arc wind waveguide plate 2010 is positioned at the bottom of vibratory sieve 204, and the rear portion of arc wind waveguide plate 2010 is connected with the front portion of lower vibratory sieve 209, and the front portion of arc wind waveguide plate 2010 is concordant in the horizontal direction with the front portion of upper vibratory sieve 204.Air inlet 2012 upper shuttle board 201 and on vibrate between 204, in the dead ahead of upper vibratory sieve 204, the extended line of air inlet 2012 is parallel with upper vibratory sieve 204; Upper shuttle board driving bearing 2011 is connected with upper shuttle board 201, and lower vibratory sieve drive sprocket 208 is positioned at the rear outside of sorting screen 2 screen frame, and is connected with lower vibratory sieve 209; Lower vibratory sieve drives hydraulic motor 2013 be arranged on the rear outside of sorting screen 2 screen frame and be fixed in the frame outside cleaning room, and lower vibratory sieve driving shaft 208 drives hydraulic motor 2013 to be connected by shaft coupling 2014 with lower vibratory sieve; Clean the afterbody that grain loss monitoring sensor 207 is positioned at sorting screen 2 screen frame, lower vibratory sieve 209 adopts wire gauze sieve structure; Sorting screen 2 length is 2.0m ~ 2.5m, and width is 1.2m ~ 1.5m, is highly 0.6m ~ 0.8m; Shuttle board 201 is apart from upper vibratory sieve 204 0.050m ~ 0.10m, shuttle board 201 afterbody and the overlapping 0.5m ~ 0.8m of upper vibratory sieve 204, upper vibratory sieve 204 is positioned at 0.10m ~ 0.15m on the upside of lower vibratory sieve 209, and the outside width of upper vibratory sieve 204 and lower vibratory sieve 209 is 1.2m ~ 1.5m.
As Fig. 4,5, shown in 6; fish scale sieve opening adjustment mechanism 205 is by brace 205-1; first connecting rod 205-2, direction bridgeware 205-3, second connecting rod 205-4; connecting plate 205-5; direct current drive cylinder 205-6, linear displacement transducer 205-7 and gripper shoe 205-8, the first connecting pin 205-9; back shaft 205-10, the second connecting pin 205-11 forms; on side plate below the zigzag tail sheet 206 that gripper shoe 205-8 is arranged on sorting screen 2, back shaft 205-10 one end is fixed on the left of gripper shoe 205-8 by securing member, direction bridgeware 205-3 is arranged on the other end of back shaft 205-10 by the centre bore of self, one end of direction bridgeware 205-3 is connected with first connecting rod 205-2 by the first connecting pin 205-9, the other end of direction bridgeware 205-3 is connected with second connecting rod 205-4 by the second connecting pin 205-11, the other end of second connecting rod 205-4 installs spherical plain bearing rod end, by connecting pin, the spherical plain bearing rod end on second connecting rod 205-4 is connected with the spherical plain bearing rod end on the projecting shaft of direct current drive cylinder 205-6, direct current drive cylinder 205-6 is arranged on gripper shoe 205-8, linear displacement transducer 205-7 is arranged on the inner side of direct current drive cylinder 205-6 on gripper shoe 205-8, and it is parallel with direct current drive cylinder 205-6, the output shaft of linear displacement transducer 205-7 is connected with the output shaft of direct current drive cylinder 205-6 by connecting plate 205-5, the rectangular slab that one piece is of a size of 200*200mm is welded at the lower limb of fish scale sieve 203 zigzag tail sheet, and open hole in the Central Symmetry position of rectangular slab 205-1, first connecting rod 205-2 is passed side plate below the zigzag tail sheet 206 in sorting screen 2 and is connected with the rectangular opening below lip(ped) sieve 205-1 by securing member.Direct current drive cylinder 205-6 is connected with multiple duct self adaptation cleaning plant job state on-line monitoring and control system 8 by holding wire, under the control of multiple duct self adaptation cleaning plant job state on-line monitoring and control system 8, realize the rectilinear motion of direct current drive cylinder 205-6 projecting shaft, and then drive bridgeware 205-3 motion in direction finally to complete the adjustment of lip(ped) sieve aperture.
As shown in Figure 7, clean centrifugal blower 5 and comprise air inlet opening adjustment mechanism 501, fan blade and driving mechanism 502, spiral case 503, lower air outlet 504, lower air outlet split-wind plate and angle adjusting mechanism 505, lower air outlet split-wind plate angle adjusting mechanism 506, upper air outlet 507, upper air outlet 507 has split-wind plate at vibratory sieve 209 times air outlet 504 places 505 and split-wind plate 506, split-wind plate 505 extended lines cross vibratory sieve 204 center, split-wind plate 506 extended lines are crossing with lower vibratory sieve 209 afterbody.
As shown in Figure 8, fan blade driving mechanism is by hydraulic motor 502-1, and hydraulic motor installing plate 502-2, shaft coupling 502-3, fan blade 502-4, fan shaft 502-5, bearing block 502-6 form; Fan blade 502-4 is uniform to be arranged on fan shaft 502-5, fan shaft 502-5 is arranged in frame by the bearing block 502-6 at two ends, hydraulic motor installing plate 502-2 is bolted in frame, hydraulic motor 502-1 is arranged on hydraulic motor installing plate 502-2, and the center line of hydraulic motor 502-1 output shaft is overlapped with the center line of fan shaft 502-5, with shaft coupling 502-3, fan shaft 502-5 is connected with the projecting shaft of hydraulic motor 502-1.The controller of hydraulic motor 502-1 is connected with multiple duct self adaptation cleaning plant job state on-line monitoring and control system 8 by holding wire, under the control of multiple duct self adaptation cleaning plant job state on-line monitoring and control system 8, the controller of hydraulic motor 502-1 drives the relevant execution unit of hydraulic motor 502-1 with hydraulic control motor 502-1 rotating speed, and then realizes the adjustment of cleaning centrifugal blower 5 rotating speed.
As shown in Figure 9, air inlet opening adjustment mechanism 501 comprises direct current drive push rod 501-1, and semilune is becalmed connecting hole 501-2 on plate, and semilune is becalmed plate 501-3, and the semilune connecting hole 501-4 under plate that becalms forms; Direct current drive push rod 501-1 is arranged on air outlet 507 sidewall, becalm one end of plate 501-3 of semilune is connected with the spherical plain bearing rod end on the projecting shaft of direct current drive push rod 501-1 by the semilune connecting hole 501-2 on plate that becalms, and the becalm other end of plate 501-3 of semilune is flexibly connected with the outer wall of air outlet under blower fan 504 by the semilune connecting hole 501-4 under plate that becalms; Direct current drive push rod 501-1 is connected with multiple duct self adaptation cleaning plant job state on-line monitoring and control system 8 by holding wire, in the course of work, multiple duct self adaptation cleaning plant job state on-line monitoring and control system 8 controls the motion of direct current drive push rod 501-1 projecting shaft, and then promote the semilune plate 501-3 that becalms and rotate around the semilune connecting hole 501-4 under plate that becalms, realize the adjustment of air inlet aperture, to control air inlet air quantity.
As Figure 10,11, shown in 12, split-wind plate angle adjusting mechanism 505 is by hanger 505-1, stepping motor 505-2, swingle 505-3, split-wind plate 505-4, slideway 505-5, hanger 505-6, stepping motor bracing frame 505-7, blower fan machine wall 505-8 forms; Stepping motor 505-2 is arranged on blower fan machine wall 505-8 by stepping motor bracing frame 505-7, and one end of swingle 505-3 is arranged on the output shaft of stepping motor 505-2, hanger 505-1 is fixed on the output shaft of stepping motor 505-2; Blower fan machine wall 505-8 outputs circular arc slideway 505-5, and the other end of swingle 505-3 is through circular arc slideway 505-5 and hanger 505-6 is connected.Stepping motor 505-2 is connected with multiple duct self adaptation cleaning plant job state on-line monitoring and control system 7 by holding wire, in the course of work, stepping motor 505-2 realizes rotating forward or backwards under the control of multiple duct self adaptation cleaning plant job state on-line monitoring and control system 7, and then drives split-wind plate 505-4 rotates, and realizes split-wind plate the adjustment of 505-4 angle.
As Figure 13,14, shown in 15, split-wind plate angle adjusting mechanism 506 by hanger 1 506-1, stepping motor 506-2, swingle 506-3, split-wind plate 506-4, slideway 506-5, hanger 2 506-6, stepping motor bracing frame 506-7, blower fan machine wall 506-8 forms; Stepping motor 506-2 is arranged on blower fan machine wall 506-8 by stepping motor bracing frame 506-7, and one end of swingle 506-3 is arranged on the output shaft of stepping motor 506-2, and hanger 1 506-1 is fixed on the output shaft of stepping motor 506-2; Blower fan machine wall 506-8 outputs circular arc slideway 506-5, and the other end of swingle 506-3 is connected with hanger 2 506-6 through circular arc slideway 506-5.Stepping motor 506-2 is connected with multiple duct self adaptation cleaning plant job state on-line monitoring and control system 7 by holding wire, in the course of work, stepping motor 506-2 realizes rotating forward or backwards under the control of multiple duct self adaptation cleaning plant job state on-line monitoring and control system 7, and then drives split-wind plate 506-4 rotates, and realizes split-wind plate the adjustment of 506-4 angle.
As Figure 16, shown in 17, combined harvester tanker seed percentage of impurity automated watch-keeping facility, comprises grain sample drawing mechanism, grain sample connecting gear, machine vision part and processor 617.Grain sample drawing mechanism comprises guiding gutter 601, support 602, sampling cylinder 603, hopper 604, direct current stepping motor 618, shaft coupling 619, link 620, described guiding gutter 1 is connected on combined harvester tanker grain outlet, described hopper 604 is positioned at the below of guiding gutter 601, on the bottom surface of described guiding gutter 601 and the position be positioned at directly over hopper 604 is provided with a rectangular opening.Described sampling cylinder 603 two ends are supported by support 602, are positioned at hopper 604, and described sampling cylinder 603 surface has a groove at least, and the opening of described groove is identical with rectangular opening.Sampling cylinder 603 is tangent with rectangular opening when rotating, and one end of described sampling cylinder 603 is passed through shaft coupling 619 and is connected with direct current stepping motor 618.The outlet of described hopper 604 is positioned at side, and described bulkhead vibrator 616 is located at the outer side bottom surface of hopper 604, utilizes the bottom surface of described bulkhead vibrator 616 vibrating bunker 604, makes the landing from hopper 604 smoothly of material sample.Grain sample connecting gear at least comprises feeding table 606, flat spring 607, iron-core coil 608, armature 609, base 10, described feeding table 606 is fixed on base 610 by flat spring 607, and described iron-core coil 608, armature 609 are separately fixed on the lower surface of base 610, feeding table 606.Fixed dam 611 below the afterbody of delivery platform, carries out water conservancy diversion to material sample.In order to prevent material sample to be scattered, preferably, make the width of described hopper 604 consistent with the width of feeding table 606.Machine vision part is made up of gripper shoe 605, lighting box 613, light source 614, Visible-light CCD video camera 15; Described gripper shoe 605 is welded on support 602, described gripper shoe 605 has the vertical plate perpendicular to delivery platform, gap between described vertical plate lower limb and delivery platform is a bit larger tham described reaping machine and receives the height of grain seed, described lighting box 613 to be lifted in gripper shoe 605 and to be positioned at above described delivery platform, and light source 614, Visible-light CCD video camera 615 are positioned at lighting box 613.Processor 617 comprises current controller, direct current Step-motor Control device, image pre-processing unit, image segmentation unit, assorted remaining counting unit, and processor 617 is connected with multiple duct self adaptation cleaning plant job state on-line monitoring and control system 7 by holding wire.
Described iron-core coil 608 is connected with the current controller of electric current in the control iron-core coil 608 embedded within a processor by holding wire, controlled the adhesive frequency of described iron-core coil 608 and armature 609 by the current switching in control coil, and then control the transmission speed of grain sample on grain sample connecting gear.Described bulkhead vibrator 616 is located at the outer side bottom surface of hopper 604 and is connected with current controller.Light source 614 is connected with current controller, and Visible-light CCD video camera 615 is connected with image pre-processing unit through data wire.The testing image that described image pre-processing unit is used for Visible-light CCD video camera 615 to take converts binary image to, described image segmentation unit to be used in described binary image the assorted remaining characteristic image of segmentation, extract assorted remaining morphological feature and color characteristic and to be remainingly separated with seed assorted, and described assorted remaining counting unit is used for counting more than assorted in image.
Combined harvester tanker seed percentage of impurity automated watch-keeping facility detects seed percentage of impurity automatic monitoring method, comprises the following steps:
(1) described grain sample drawing mechanism is by direct current Step-motor Control device, DC stepper motor 18 is utilized to drive sampling cylinder 603 to rotate, the effluent of the groove scraping combined harvester tanker grain outlet on sampling cylinder 603, and under the drive of DC stepper motor 18, scraping thing is transferred on the delivery platform of grain sample connecting gear in hopper 604;
(2) described in grain sample, delivery platform moves, and when entering described Visible-light CCD video camera 615 vision area, the assorted remaining sample image sequence of Visible-light CCD video camera 615 Real-time Obtaining is also sent in processor 617;
(3) image pre-processing unit changes into gray level image testing image and carries out the pretreatment such as method removal edge image, contrast strengthen etc. of mean filter, medium filtering, employing Hough change detection circle, to remove noise further, strengthen image, finally greyscale image transitions is become binary image;
(4) image segmentation unit carrys out the assorted remaining characteristic image of iterative segmentation by range conversion minimum act of union in conjunction with watershed algorithm, to extract assorted remaining morphological feature and color characteristic and to be remainingly separated with seed assorted by morphological method;
(5) assorted remaining counting unit utilizes the method for " first carry out eight neighborhood Edge track to assorted remaining connected region, then carry out pixel filling label to connected region inside " to count more than assorted in image, and then calculates the assorted remaining content in current detection sample.
Utilize combined harvester self adaptation to clean control device to carry out the course of work that self adaptation cleans and be: first grain loss monitoring sensor is installed on sorting screen bracket at tail part, according to the mathematical relationship in the seed cleaning loss seed amount set up and sorting screen afterbody zones of different between Grain distribution amount, the seed cleaning percent of loss of the current multiple duct cleaning plant of Real-Time Monitoring; The grain sample drawing mechanism of tanker seed percentage of impurity automated watch-keeping facility utilizes DC stepper motor to drive sampling cylinder to rotate, the effluent of the groove scraping combined harvester tanker output mouth of sampling cylinder utilization itself, and under the continuous drive of DC stepper motor, sampling cylinder scraping thing is fallen on the skew wall of hopper gradually, and under the continuous vibration of bulkhead vibrator, makes scraping thing arrive above grain sample connecting gear side.Then grain sample connecting gear control grain sample is conveyed in the machine vision part set under illumination condition by certain speed individual layer; Grain sample is when the Visible-light CCD video camera vision area of machine vision part, and the assorted remaining sample black white image sequence of Visible-light CCD video camera Real-time Obtaining is also sent in calculator; Within a processor the pretreatment such as mean filter, medium filtering, image sharpening, contrast strengthen are carried out to the testing image that ccd video camera photographs, to remove noise further, strengthen image; Then the method for Hough change detection circle is adopted to remove edge image so that subsequent counter; The assorted remaining characteristic image of iterative segmentation is carried out in conjunction with watershed algorithm again, to extract assorted remaining morphological feature and color characteristic and to be remainingly separated with seed assorted by morphological method by range conversion minimum act of union; Finally utilize the method for " first carry out eight neighborhood Edge track to assorted remaining connected region, then carry out pixel filling label to connected region inside " to count more than assorted in image, and then the assorted remaining content in current detection sample can be calculated.Grain sample drawing mechanism is after lighting box IMAQ is complete, the effluent fallen from feeding table is under the guiding of baffle plate and discharge via outlet, DC stepper motor is half revolution under control of the computer, automatically enters next sample cyclic, with seed percentage of impurity in Real-time Obtaining tanker.
Then, multiple duct self adaptation cleaning plant job state on-line monitoring and control system Real-time Obtaining 6 running parameters (clean the lower air outlet split-wind plate of centrifugal blower inclination angle, lower air outlet split-wind plate inclination angle, rotation speed of fan, air inlet aperture, sorting screen vibration frequency, lip(ped) sieve aperture) and 2 performance parameters (seed cleaning percent of loss, tanker seed percentage of impurity) characterize the job state of multiple duct self adaptation cleaning plant, then, multiple duct self adaptation cleaning plant job state on-line monitoring and control system carries out to Monitoring Data that abnormal data substitutes, the pretreatment such as Completing Missing Values, Data Denoising, to eliminate random, uncertain factor to the impact of subsequent data analysis, then, 6 of cleaning plant running parameters and 2 performance parameter time series are considered as associated variable, based on Monitoring Data pretreatment, using forecasting effective measure as the assessment level of precision of prediction, apply Bayesian Network Inference respectively and extract the strong associated variable of cleaning plant each performance parameter time series, by each performance parameter timed sample sequence reconstruct dimension of chaos phase space reconstruction method determination multivariable cleaning plant and in conjunction with Grey Relevant Cluster Analysis method and Gaussian process regression model, dynamically determine cleaning plant each performance parameter timed sample sequence the best reconstruct dimension, apply Hilbert-Huang (HHT) analytical method again, by empirical mode decomposition (EMD), the Time Series of cleaning plant performance parameter is become the superposition of different instantaneous frequency intrinsic mode function (IMF) component, set up cleaning plant each performance parameter adaptive prediction model according to cleaning plant performance parameter seasonal effect in time series temporal characteristics, with the predicted value of cleaning plant performance parameter adaptive prediction model for sample inputs, export using variable regression criterion as sample, by multivariate core support vector regression (MSVR) to cleaning plant each performance parameter adaptive prediction model regression criterion carry out regression analysis, further predicted value is revised, last multiple duct self adaptation cleaning plant job state on-line monitoring and control system with by the cleaning plant each performance indications parameter prediction value after multivariate core support vector regression (MSVR) Modifying model for input variable, application fuzzy control theory, entered comprehensive analysis and judgement, and exported corresponding control signal in real time and act on the lower air outlet split-wind plate that multiple duct self adaptation cleaning plant cleans centrifugal blower inclination angle, lower air outlet split-wind plate the governor motions such as inclination angle, rotation speed of fan, air inlet aperture, sorting screen vibration frequency, lip(ped) sieve aperture complete the real-time adjustment of each running parameter of multiple duct self adaptation cleaning plant, is distributed in rational scope to make each performance parameter of multiple duct self adaptation cleaning plant.
Described embodiment is preferred embodiment of the present invention; but the present invention is not limited to above-mentioned embodiment; when not deviating from flesh and blood of the present invention, any apparent improvement that those skilled in the art can make, replacement or modification all belong to protection scope of the present invention.

Claims (9)

1. a combined harvester self adaptation cleans control device, comprise backhaul plate (1), sorting screen (2), assorted remaining collection screw feeder (3), seed collects screw feeder (4), clean grain loss monitoring sensor (207), clean centrifugal blower (5) and tanker seed percentage of impurity automated watch-keeping facility (6), clean the afterbody that grain loss monitoring sensor (207) is positioned at sorting screen (2) screen frame, backhaul plate (1) is positioned at vibratory sieve (2) upside, assorted remaining screw feeder (3) of collecting is positioned on the downside of vibratory sieve (2) afterbody, seed is collected screw feeder (4) with cleaning bottom centrifugal blower (5) and is flushed, seed is collected screw feeder (4) and is connected with grain storage box, clean centrifugal blower (5) and be positioned at vibratory sieve (2) downside, the front side of cleaning centrifugal blower (5) is concordant with the front side of vibratory sieve (2), tanker seed percentage of impurity automated watch-keeping facility (6) is arranged on seed and collects screw feeder (4) grain outlet place, described sorting screen (2) comprises shuttle board (201), lower shuttle board (202), the fish scale sieve (203) that aperture is adjustable, upper vibratory sieve (204), zigzag tail sheet (206), lower vibratory sieve driving shaft (208), lower vibratory sieve (209), lower vibratory sieve drives hydraulic motor (2013), upper shuttle board (201) is positioned at the upper front side of vibratory sieve (204), it is anterior that the fish scale sieve (203) that aperture is adjustable is positioned at vibratory sieve (204), zigzag tail sheet (206) is positioned at vibratory sieve (204) afterbody, sorting screen (2) the screen frame afterbody that the power-driven mechanism of the fish scale sieve (203) that aperture is adjustable is arranged on, lower vibratory sieve drives hydraulic motor (2013) be arranged on the rear outside of sorting screen (2) screen frame and be fixed in the frame outside cleaning room, lower vibratory sieve driving shaft (208) drives hydraulic motor (2013) to be connected by shaft coupling (2014) and lower vibratory sieve,
It is characterized in that, also comprise online Monitoring and control system (7), the input of described on-line monitoring and control system (7) and describedly clean grain loss monitoring sensor (207), described lower vibratory sieve drives hydraulic motor (2013) to be connected with described tanker seed percentage of impurity automated watch-keeping facility (6), the power-driven mechanism of the output of described on-line monitoring and control system (7) and the adjustable fish scale sieve (203) of described aperture, described centrifugal blower (5) of cleaning is connected, be used for controlling the aperture of described fish scale sieve and described intake and the air-out direction cleaning centrifugal blower (5).
2. a kind of combined harvester self adaptation according to claim 1 cleans control device; it is characterized in that; described fish scale sieve opening adjustment mechanism (205) is by brace (205-1); first connecting rod (205-2); direction bridgeware (205-3); second connecting rod (205-4); connecting plate (205-5); direct current drive cylinder (205-6); linear displacement transducer (205-7) and gripper shoe (205-8); first connecting pin (205-9), back shaft (205-10), the second connecting pin (205-11) forms; gripper shoe (205-8) is arranged on the side plate of zigzag tail sheet (206) below of sorting screen (2), back shaft (205-10) one end is fixed on gripper shoe (205-8) left side by securing member, direction bridgeware (205-3) is arranged on the other end of back shaft (205-10) by the centre bore of self, one end of direction bridgeware (205-3) is connected with first connecting rod (205-2) by the first connecting pin (205-9), the other end of direction bridgeware (205-3) is connected with second connecting rod (205-4) by the second connecting pin (205-11), the other end of second connecting rod (205-4) installs spherical plain bearing rod end, by connecting pin, the spherical plain bearing rod end on second connecting rod (205-4) is connected with the spherical plain bearing rod end on the projecting shaft of direct current drive cylinder (205-6), direct current drive cylinder (205-6) is arranged in gripper shoe (205-8), linear displacement transducer (205-7) is arranged on the inner side of the upper direct current drive cylinder (205-6) of gripper shoe (205-8), and it is parallel with direct current drive cylinder (205-6), the output shaft of linear displacement transducer (205-7) is connected with the output shaft of direct current drive cylinder (205-6) by connecting plate (205-5), at lower limb welding rectangular slab (205-1) of fish scale sieve (203) zigzag tail sheet, and open hole in the Central Symmetry position of rectangular slab (205-1), first connecting rod (205-2) is through zigzag tail sheet (206) the below side plate in sorting screen (2) and be connected by the rectangular opening below securing member and lip(ped) sieve (205-1), direct current drive cylinder (205-6) is connected with on-line monitoring and control system (7) by holding wire, and on-line monitoring and control system (7) realizes driving direction bridgeware (205-3) motion finally to complete the adjustment of lip(ped) sieve aperture by the motion controlling direct current drive cylinder (205-6) projecting shaft.
3. a kind of combined harvester self adaptation according to claim 1 and 2 cleans control device, it is characterized in that, described centrifugal blower (5) of cleaning comprises air inlet opening adjustment mechanism (501), fan blade driving mechanism (502), spiral case (503), lower air outlet (504), split-wind plate and first angle adjusting mechanism (505), split-wind plate and second angle adjusting mechanism (506), upper air outlet (507) is in upper vibratory sieve (204) bottom, and lower air outlet (504) place is provided with split-wind plate and split-wind plate (505) (506), split-wind plate (505) extended line crosses vibratory sieve (204) center, split-wind plate (506) extended line is crossing with lower vibratory sieve (204) afterbody, and described air inlet opening adjustment mechanism (501), described fan blade driving mechanism (502), described first angle adjusting mechanism (505) and described second angle adjusting mechanism (506) connect respectively at the output of described on-line monitoring and control system (7).
4. a kind of combined harvester self adaptation according to claim 3 cleans control device, it is characterized in that, described fan blade driving mechanism is by hydraulic motor (502-1), hydraulic motor installing plate (502-2), shaft coupling (502-3), fan blade (502-4), fan shaft (502-5), bearing block (502-6) forms; Fan blade (502-4) is uniform to be arranged on fan shaft (502-5), fan shaft (502-5) is arranged in frame by the bearing block (502-6) at two ends, hydraulic motor installing plate (502-2) is bolted in frame, hydraulic motor (502-1) is arranged on hydraulic motor installing plate (502-2), and the center line of hydraulic motor (502-1) output shaft is overlapped with the center line of fan shaft (502-5), with shaft coupling (502-3), the projecting shaft of fan shaft (502-5) with hydraulic motor (502-1) is connected; Being connected with on-line monitoring and control system (7) by holding wire of hydraulic motor (502-1), under the control of on-line monitoring and control system (7), the adjustment of centrifugal blower (5) rotating speed is cleaned in realization.
5. a kind of combined harvester self adaptation according to claim 3 cleans control device, it is characterized in that, described air inlet opening adjustment mechanism (501) comprises direct current drive push rod (501-1), semilune is becalmed connecting hole (501-2) on plate, semilune is becalmed plate (501-3), and semilune is becalmed connecting hole (501-4) under plate; Direct current drive push rod (501-1) is arranged on air outlet (507) sidewall, becalm one end of plate (501-3) of semilune is connected with the spherical plain bearing rod end on the projecting shaft of direct current drive push rod (501-1) by semilune connecting hole (501-2) on plate of becalming, and the becalm other end of plate (501-3) of semilune is flexibly connected with the outer wall of air outlet under blower fan (504) by semilune connecting hole (501-4) under plate of becalming; Direct current drive push rod (501-1) is connected with on-line monitoring and control system (7) by holding wire, and on-line monitoring and control system (7) realizes promoting semilune plate (501-3) of becalming by the motion controlling direct current drive push rod (501-1) projecting shaft and rotates control air inlet air quantity around semilune connecting hole (501-4) under plate of becalming.
6. a kind of combined harvester self adaptation according to claim 3 cleans control device, it is characterized in that, described first angle adjusting mechanism (505) is by hanger (505-1), stepping motor (505-2), swingle (505-3), split-wind plate (505-4), slideway (505-5), hanger (505-6), stepping motor bracing frame (505-7), blower fan machine wall (505-8) forms; Stepping motor (505-2) is arranged on machine wall (505-8) by stepping motor bracing frame (505-7), and one end of swingle (505-3) is arranged on the output shaft of stepping motor (505-2), hanger (505-1) be fixed on the output shaft of stepping motor (505-2); Blower fan machine wall (505-8) is outputed circular arc slideway (505-5), and the other end of swingle (505-3) is through circular arc slideway (505-5) and hanger (505-6) be connected, stepping motor (505-2) is connected with on-line monitoring and control system (7) by holding wire, and stepping motor (505-2) realization under the control of on-line monitoring and control system (7) is rotated forward or backwards, and then drives split-wind plate (505-4) rotate, realize split-wind plate (505-4) adjustment of angle.
7. a kind of combined harvester self adaptation according to claim 3 cleans control device, it is characterized in that, described second angle adjusting mechanism (506) is by hanger I(506-1), stepping motor (506-2), swingle (506-3), split-wind plate (506-4), slideway (506-5), hanger 2(506-6), stepping motor bracing frame (506-7), blower fan machine wall (506-8) forms; Stepping motor (506-2) is arranged on machine wall (506-8) by stepping motor bracing frame (506-7), one end of swingle (506-3) is arranged on the output shaft of stepping motor (506-2), hanger I(506-1) be fixed on the output shaft of stepping motor (506-2); Blower fan machine wall (506-8) is outputed circular arc slideway (506-5), the other end of swingle (506-3) is through circular arc slideway (506-5) and hanger 2(506-6) be connected, stepping motor (506-2) is connected with on-line monitoring and control system (7) by holding wire, stepping motor (506-2) realization under the control of on-line monitoring and control system (7) is rotated forward or backwards, and then drives split-wind plate (506-4) rotate, realize split-wind plate (506-4) adjustment of angle.
8. a kind of combined harvester self adaptation according to claim 1 and 2 cleans control device, it is characterized in that, described combined harvester tanker seed percentage of impurity automated watch-keeping facility (6) comprises grain sample drawing mechanism, grain sample connecting gear, machine vision part and processor (617);
Described grain sample drawing mechanism comprises guiding gutter (601), support (602), sampling cylinder (603), hopper (604), direct current stepping motor (18), shaft coupling (19), link (20), described guiding gutter (601) is connected on combined harvester tanker grain outlet, described hopper (604) is positioned at the below of guiding gutter (601), on the bottom surface of described guiding gutter (601), and the position be positioned at directly over hopper (604) is provided with a rectangular opening, described sampling cylinder (603) two ends are supported by support (602), be positioned at hopper (604), and described sampling cylinder (603) surface has a groove at least, the opening of described groove is identical with rectangular opening, sampling cylinder (603) rotate time and rectangular opening tangent, one end of described sampling cylinder (603) is connected with direct current stepping motor (618) by shaft coupling (619),
Described grain sample connecting gear at least comprises the delivery platform of carrying grain sample, can make the transmission device of delivery platform transmission grain sample;
Described machine vision part is made up of gripper shoe (605), lighting box (613), light source (614), Visible-light CCD video camera (615); Described gripper shoe (605) is welded on support (602), described gripper shoe (605) has the vertical plate perpendicular to delivery platform, gap between described vertical plate lower limb and delivery platform is a bit larger tham described reaping machine and receives the height of grain seed, described lighting box (613) is lifted on gripper shoe (605) and goes up and be positioned at above described delivery platform, and light source (614), Visible-light CCD video camera (615) are positioned at lighting box (613); Described processor (617) comprises current controller, direct current Step-motor Control device, image pre-processing unit, image segmentation unit, assorted remaining counting unit; Described Visible-light CCD shooting (615) machine is connected with image pre-processing unit through data wire, described light source (614) is connected with current controller, described image pre-processing unit is used for converting the testing image that Visible-light CCD video camera (615) is taken to binary image, described image segmentation unit to be used in described binary image the assorted remaining characteristic image of segmentation, extract assorted remaining morphological feature and color characteristic and to be remainingly separated with seed assorted, and described assorted remaining counting unit is used for counting more than assorted in image;
The delivery platform of described grain sample connecting gear is feeding table (606), described transmission device comprises flat spring (607), iron-core coil (608), armature (609), base (610), described feeding table (606) is fixed on base (610) by flat spring (607), described iron-core coil (608), armature (609) are separately fixed on the lower surface of base (610), feeding table (606), and described iron-core coil (608) is connected with current controller; Baffle plate (611) is fixed on below the afterbody of delivery platform; Described grain sample drawing mechanism also comprises bulkhead vibrator (16), and described bulkhead vibrator (16) is located at the outer side bottom surface of hopper (604) and is connected with current controller; The outlet of hopper (604) is positioned at side, and hopper (604) width is consistent with the width of feeding table (606);
Described processor (617) is connected with on-line monitoring and control system (7) by holding wire.
9. a kind of combined harvester self adaptation according to claim 1 and 2 cleans control device, it is characterized in that, affiliated shuttle board (201) is apart from upper vibratory sieve 204 0.050m ~ 0.10m, shuttle board (201) afterbody and upper vibratory sieve (204) overlapping 0.5m ~ 0.8m, upper vibratory sieve (204) is positioned at lower vibratory sieve (209) upside 0.10m ~ 0.15m, the outside width of upper vibratory sieve (204) and lower vibratory sieve (209) is 1.2m ~ 1.5m, the length of backhaul plate is 0.8 ~ 1.5m, width 1.0 ~ 1.5mm.
CN201520125249.5U 2015-03-04 2015-03-04 Controlling means is cleaned to combine harvester self -adaptation Withdrawn - After Issue CN204733622U (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104737721A (en) * 2015-03-04 2015-07-01 江苏大学 Combine harvester self-adaptive cleaning control device and self-adaptive cleaning method thereof
CN105660036A (en) * 2016-01-14 2016-06-15 江苏大学 Cleaning device for single longitudinal axial flow combine harvester
CN106561172A (en) * 2016-10-25 2017-04-19 江苏大学 Adaptive grass discharging, smashing and dispersing device for longitudinal-axial-flow combine harvester and controlling method thereof
CN106612996A (en) * 2016-12-27 2017-05-10 江苏大学 Combined harvester sorting sieve with sieve piece spacing and oblique angle adjustable
CN110118189A (en) * 2019-05-10 2019-08-13 东北农业大学 Combined harvester cleaning fan air quantity adjusting mechanism
CN110892819A (en) * 2018-12-27 2020-03-20 江苏大学 Multi-layer segmentation-stubble-remaining cutting knife device for first-season ratoon rice, control method and combine harvester for first-season ratoon rice
CN113019900A (en) * 2021-03-16 2021-06-25 安徽聚力创新项目管理有限公司 Electric adjusting device for multifunctional harvesting machinery vibrating screen

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104737721A (en) * 2015-03-04 2015-07-01 江苏大学 Combine harvester self-adaptive cleaning control device and self-adaptive cleaning method thereof
CN104737721B (en) * 2015-03-04 2016-08-31 江苏大学 A kind of combined harvester self adaptation cleans control device and self adaptation cleans method
CN105660036A (en) * 2016-01-14 2016-06-15 江苏大学 Cleaning device for single longitudinal axial flow combine harvester
CN105660036B (en) * 2016-01-14 2019-03-05 江苏大学 A kind of list longitudinal axial flow cleaning device of combined harvester
CN106561172A (en) * 2016-10-25 2017-04-19 江苏大学 Adaptive grass discharging, smashing and dispersing device for longitudinal-axial-flow combine harvester and controlling method thereof
CN106561172B (en) * 2016-10-25 2019-01-08 江苏大学 A kind of longitudinal axial flow combined harvester Lysimachia sikokiana crushes adaptive scattering mechanism and its control method
CN106612996A (en) * 2016-12-27 2017-05-10 江苏大学 Combined harvester sorting sieve with sieve piece spacing and oblique angle adjustable
CN110892819A (en) * 2018-12-27 2020-03-20 江苏大学 Multi-layer segmentation-stubble-remaining cutting knife device for first-season ratoon rice, control method and combine harvester for first-season ratoon rice
CN110118189A (en) * 2019-05-10 2019-08-13 东北农业大学 Combined harvester cleaning fan air quantity adjusting mechanism
CN110118189B (en) * 2019-05-10 2020-05-15 东北农业大学 Air quantity adjusting mechanism of cleaning fan of combine harvester
CN113019900A (en) * 2021-03-16 2021-06-25 安徽聚力创新项目管理有限公司 Electric adjusting device for multifunctional harvesting machinery vibrating screen

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