CN204729239U - A kind of with portable fan gear oil oil filter - Google Patents
A kind of with portable fan gear oil oil filter Download PDFInfo
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- CN204729239U CN204729239U CN201520422675.5U CN201520422675U CN204729239U CN 204729239 U CN204729239 U CN 204729239U CN 201520422675 U CN201520422675 U CN 201520422675U CN 204729239 U CN204729239 U CN 204729239U
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Abstract
A kind of with portable fan gear oil oil filter, comprising: automatically controlled part, part of data acquisition, oil product treated section, self-check of device part, human-computer interaction interface part; Automatically controlled part is communicated with part of data acquisition, oil product treated section, self-check of device part, human-computer interaction interface part respectively.In oil product treated section: rapid pipe joint I is communicated with pressure compensation oil pump, open electromagnetic valve I, II, III fast with three are communicated with respectively to compensate oil pump.Three fast open electromagnetic valve I, II, III are communicated with acid number filtration, particle filtering, moisture filter, slop tank respectively; Slop tank is communicated with moisture filter; Acid number filtration, particle filtering, moisture filter are communicated with rapid pipe joint II; Part of data acquisition and acid number filtration, particle filtering, pipeline between moisture filter with rapid pipe joint II are connected.Three monitorings of filter cylinder pressure reduction I, II, III in self-check of device part filter with acid number respectively, particle filtering, moisture filter are connected.
Description
Technical field
The utility model belongs to field of wind power equipment, relates to a kind of with portable fan gear oil oil filter.
Background technique
Day by day serious along with energy crisis and environmental pollution problem, the wind energy as green energy resource has been subject to showing great attention to of countries in the world and has paid attention to.China's medium-term and long-term plans are clearly supported " primary study exploitation great wind-power units ", and wind-powered electricity generation equipment resulting in fast development.WWEA predicts at the bottom of the year two thousand twenty, and global electric motor power is at least 1.9 × 106MW.China then continues to play Leading role in the development of world's wind energy.Meanwhile, global offshore wind farm also achieves sustainable growth, and the total electric motor power of offshore wind farm accounts for 1.2% of global installed capacity of wind-driven power.While wind-powered electricity generation fast development, the operation expense of wind energy conversion system great number have impact on the economic benefit of wind field.Wind field is generally located at remote, bad environments, and cabin is positioned at the high-altitude of 60 ~ 90 more than m, causes difficulty, add the operation expense of unit to the maintenance and repair work of unit.For the unit that operating life is 20 years, operation expense is estimated to account for 10% ~ 15% of wind field income; For marine wind field, the cost for wind energy conversion system operation maintenance take in up to wind field 20% ~ 25%.The operation and maintenance cost of great number adds the operation cost of wind field, reduces the economic benefit of wind-powered electricity generation.Therefore, be no matter the operation risk from reducing wind energy conversion system, or the angle reducing operating cost being considered, all needing to improve blower fan energetically and safeguarding relevant supporting technology, developing corresponding technological facilities.
Wind energy conversion system gear-box is as one of the important component part of blower fan, due to the reduction of monitoring means and patrol frequency, moreover oil product to change workload quite large, so the frequent generation of the gearbox fault caused due to lubricant oil, the huge loss caused has highlighted very important day by day.In recent years, existing many scientific research personnel are studied the faut detection of wind energy conversion system gear-box and maintaining.For achieving effect with the research and development of portable fan gear oil oil filter.
Model utility content
The purpose of this utility model is to provide a kind of special purpose device meeting wind-driven generator group wheel box lubricant oil and safeguard and process.
The technical solution of the utility model is: a kind of with portable fan gear oil oil filter.Comprise: automatically controlled part, part of data acquisition, oil product treated section, self-check of device part, human-computer interaction interface part; Automatically controlled part is communicated with part of data acquisition, oil product treated section, self-check of device part, human-computer interaction interface part respectively.
Oil product treated section comprises: rapid pipe joint I, pressure compensation oil pump, acid number filtration, particle filtering, moisture filter, slop tank, rapid pipe joint II, fast open electromagnetic valve I, fast open electromagnetic valve II, fast open electromagnetic valve III; Rapid pipe joint I is communicated with pressure compensation oil pump, compensates oil pump and is communicated with fast open electromagnetic valve I, fast open electromagnetic valve II, fast open electromagnetic valve III respectively.Fast open electromagnetic valve I, fast open electromagnetic valve II, fast open electromagnetic valve III are communicated with acid number filtration, particle filtering, moisture filter, slop tank respectively; Slop tank is communicated with moisture filter; Acid number filtration, particle filtering, moisture filter out oil sample are communicated with rapid pipe joint II; Part of data acquisition and acid number filtration, particle filtering, pipeline between moisture filter with rapid pipe joint II are connected.
Self-check of device part comprises: filter cylinder pressure reduction monitoring I, filter cylinder pressure reduction monitoring II, the monitoring of filter cylinder pressure reduction III, part of data acquisition; Filter cylinder pressure reduction monitoring I, filter cylinder pressure reduction monitoring II, filter cylinder pressure reduction monitoring III filter with acid number respectively, particle filtering, moisture filter are connected, and part of data acquisition is to the information filtering oil sample.
The utility model can reach following beneficial effect after adopting technique scheme: one, and the volume weight of oil filter is optimized further, solves the operational issue of on-the-spot particularity; Its two, can detect oil product, the actual conditions according to oil product carry out oil product process simultaneously, more science carry out plant maintenance; Its three, reduce the labor intensity of attendant, ensure that gear case of blower lubrication continue in the optimum state.
Accompanying drawing explanation
Fig. 1 is that the utility model is a kind of at the structural schematic block diagram with portable fan gear oil oil filter;
Fig. 2 is that the utility model is a kind of with the oil product process of portable fan gear oil oil filter and data capture structural schematic block diagram.
Embodiment
Concrete technological scheme of the present utility model is further illustrated below in conjunction with accompanying drawing.As shown in Figure 1, a kind of with portable fan gear oil oil filter, comprising: automatically controlled part 4, part of data acquisition 1, oil product treated section 2, self-check of device part 3, human-computer interaction interface part 5; Automatically controlled part 4 is communicated with part of data acquisition 1, oil product treated section 2, self-check of device part 3, human-computer interaction interface part 5 respectively.
After automatically controlled part 4 sends work order, oil product starts circulation, the data collected are transferred to automatically controlled part 4 by part of data acquisition 1, automatically controlled part 4 sends instruction according to set program to oil product treated section 2, oil product treated section 2 starts to process oil sample, in running, self-check of device part 3 pairs of runnabilitys are monitored, monitor message is sent to automatically controlled part 4, after automatically controlled part 4 judges, information is sent to human-computer interaction interface part 5, checks for operator and process.
As shown in Figure 2, oil product treated section 2 and self-check of device part 3 comprise: rapid pipe joint I6, pressure compensation oil pump 7, acid number filtration 8, particle filtering 9, moisture filter 10, slop tank 11, filter cylinder pressure reduction monitoring I 12, filter cylinder pressure reduction monitoring II 13, the monitoring of filter cylinder pressure reduction III 14, rapid pipe joint II 15, fast open electromagnetic valve I 16, soon open electromagnetic valve II 17, fast open electromagnetic valve III 18 form.Rapid pipe joint I6 is communicated with pressure compensation oil pump 7, and pressure compensation oil pump 7 is communicated with fast open electromagnetic valve I 16, fast open electromagnetic valve II 17, fast open electromagnetic valve III 18 respectively.Fast open electromagnetic valve I 16, fast open electromagnetic valve II 17, fast open electromagnetic valve III 18 are communicated with acid number filtration 8, particle filtering 9, moisture filter 10, slop tank 11 respectively; Filter cylinder pressure reduction monitoring I 12, filter cylinder pressure reduction monitoring II 13, filter cylinder pressure reduction monitoring III 14 are communicated with acid number filtration 8, particle filtering 9, moisture filter 10 respectively; Slop tank 11 is communicated with moisture filter 10; Acid number filtration 8, particle filtering 9, moisture filter 10 are communicated with rapid pipe joint II 15; Part of data acquisition 1 and acid number filter 8, particle filtering 9, pipeline between moisture filter 10 with rapid pipe joint II 15 are connected.
Wherein oil product enters pressure compensation oil pump 7 through rapid pipe joint I6 and carries out oil product pressurization, now oil product carries out oil product information gathering circulation respectively through fast open electromagnetic valve I 16, fast open electromagnetic valve II 17, fast open electromagnetic valve III 18, acid number filtration 8, particle filtering 9, moisture filter 10, rapid pipe joint II 15, part of data acquisition 1 performs oil product information gathering work, detects respectively to the dustiness of oil product, acid number, moisture; The information transmission that collects is given automatically controlled part 4 by part of data acquisition 1, and automatically controlled part 4 is transferred to human-computer interaction interface part 5 after data are carried out calculating comparison, and information shows by human-computer interaction interface part 5, carries out checking confirmation for operator.
Confirmation is sent to automatically controlled part 4 by human-computer interaction interface part 5 by operator, automatically controlled part, by the control to fast open electromagnetic valve I 16, fast open electromagnetic valve II 17, fast open electromagnetic valve III 18, is filtered the acid number of oil sample, moisture, granularity respectively to reach; Sump oil in filter process enters slop tank 11, wait to be filtered after discharge.In oil sample processing procedure, filter cylinder pressure reduction monitoring I 12, filter cylinder pressure reduction monitoring II 13, filter cylinder pressure reduction monitoring III 14 monitor the pressure reduction of acid number filtration 8, particle filtering 9, moisture filter 10 filter cylinder respectively, and information is sent to automatically controlled part 4, electric control part is divided and is judged, if exceed specified value to send prompting by human-computer interaction interface 5 to site operation personnel, so that timely more renew cartridge.Simultaneously in oil product filter process, part of data acquisition 1, also in operation, by the information transmission that collects to automatically controlled part 4, if oil product data are got back in normal range (NR), will be reminded field personnel by human-computer interaction interface part 5, and complete this oil product and filter.
The function that automatically controlled part 4 possesses computing, data interaction, comparison and controls each action position.Possess RS232 CAN RS485 communication function, possess DC220V to AC24 Power convert.Data processing operation data receiver stores calculation function, and according to preset rules ratio, if exceeded, after Field Force confirms, complete the control to compensating oil pump 7, acid number filtration 8, particle filtering 9, moisture filter 10, fast open electromagnetic valve I 16, fast open electromagnetic valve II 17, fast open electromagnetic valve III 18.
Claims (3)
1., with a portable fan gear oil oil filter, comprising: automatically controlled part (4), part of data acquisition (1), oil product treated section (2), self-check of device part (3), human-computer interaction interface part (5); It is characterized in that: automatically controlled part (4) is communicated with part of data acquisition (1), oil product treated section (2), self-check of device part (3), human-computer interaction interface part (5) respectively.
2. one according to claim 1 is with portable fan gear oil oil filter, it is characterized in that: oil product treated section (2) comprising: rapid pipe joint I(6), pressure compensation oil pump (7), acid number filter (8), particle filtering (9), moisture filter (10), slop tank (11), rapid pipe joint II(15), fast open electromagnetic valve I(16), fast open electromagnetic valve II(17), fast open electromagnetic valve III(18); Rapid pipe joint I(6) be communicated with pressure compensation oil pump (7), compensate oil pump (7) respectively with fast open electromagnetic valve I (16), fast open electromagnetic valve II(17), fast open electromagnetic valve III(18) be communicated with; Fast open electromagnetic valve I(16), fast open electromagnetic valve II(17), fast open electromagnetic valve III(18) filter (8), particle filtering (9) respectively with acid number, moisture filter (10), slop tank (11) be communicated with; Slop tank (11) is communicated with moisture filter (10); Acid number filters (8), particle filtering (9), moisture filter (10) and rapid pipe joint II(15) be communicated with; Part of data acquisition (1) and acid number filter (8), particle filtering (9), moisture filter (10) and rapid pipe joint II(15) between pipeline be connected.
3. one according to claim 1 is with portable fan gear oil oil filter, it is characterized in that: self-check of device part (3) comprising: filter cylinder pressure reduction monitoring I(12), filter cylinder pressure reduction monitoring II(13), filter cylinder pressure reduction monitoring III(14), part of data acquisition (1); Filter cylinder pressure reduction monitoring I(12), filter cylinder pressure reduction monitoring II (13), filter cylinder pressure reduction monitoring III(14) filters (8), particle filtering (9) respectively with acid number, moisture filter (10) is connected, part of data acquisition (1) is to the information of filtration oil sample.
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CN201520422675.5U CN204729239U (en) | 2015-06-18 | 2015-06-18 | A kind of with portable fan gear oil oil filter |
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CN201520422675.5U CN204729239U (en) | 2015-06-18 | 2015-06-18 | A kind of with portable fan gear oil oil filter |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109488755A (en) * | 2018-12-13 | 2019-03-19 | 中国大唐集团科学技术研究院有限公司西北电力试验研究院 | A kind of wind-driven generator wheel-box balance on-line charge oil-filtering apparatus and method |
CN109630365A (en) * | 2018-12-13 | 2019-04-16 | 中国大唐集团科学技术研究院有限公司西北电力试验研究院 | A kind of wind-driven generator wheel-box online oil filtration control method |
-
2015
- 2015-06-18 CN CN201520422675.5U patent/CN204729239U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109488755A (en) * | 2018-12-13 | 2019-03-19 | 中国大唐集团科学技术研究院有限公司西北电力试验研究院 | A kind of wind-driven generator wheel-box balance on-line charge oil-filtering apparatus and method |
CN109630365A (en) * | 2018-12-13 | 2019-04-16 | 中国大唐集团科学技术研究院有限公司西北电力试验研究院 | A kind of wind-driven generator wheel-box online oil filtration control method |
CN109630365B (en) * | 2018-12-13 | 2021-08-24 | 中国大唐集团科学技术研究院有限公司西北电力试验研究院 | Online oil filtering control method for gearbox of wind driven generator |
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