CN204727752U - A kind of mud granule gasifying device - Google Patents

A kind of mud granule gasifying device Download PDF

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Publication number
CN204727752U
CN204727752U CN201520225821.5U CN201520225821U CN204727752U CN 204727752 U CN204727752 U CN 204727752U CN 201520225821 U CN201520225821 U CN 201520225821U CN 204727752 U CN204727752 U CN 204727752U
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China
Prior art keywords
low rate
rate mixing
crossbeam
sludge
drive
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Withdrawn - After Issue
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CN201520225821.5U
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Chinese (zh)
Inventor
李理
石明
孙晓波
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Dalian Mec Environmental Technology & Engineering Co Ltd
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Dalian Mec Environmental Technology & Engineering Co Ltd
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Abstract

A kind of mud granule gasifying device, framework loads rapid stirring mechanism and low rate mixing mechanism, and rapid stirring mechanism is communicated with sludge inlet and flocculation agent entrance; The interior survey isometric helix of low rate mixing mechanism and outside Unequal distance cone-type spiral concentric co-axial, be arranged in a conical shell, low rate mixing mechanism connects drive-motor by stir shaft, drive-motor is arranged on crossbeam, crossbeam both sides welding longitudinal motion guide rail, crossbeam is with contact therewith but be not fixedly connected with, and crossbeam and Linear actuator drive and to be connected and along guide rail longitudinal motion, Linear actuator is fixed on the inner side that on framework and installation site is framework and guide rail contact; Rapid stirring mechanism outlet low rate mixing actuator base entrance, low rate mixing mechanism top offers sludge outlet.Completed the coagulation of active sludge and flocculation agent in the utility model device by quick agitator, then pass through the good granule sludge of taper whipping appts formation hydrophobicity at a slow speed, realize granular sludge pre-treatment.

Description

A kind of mud granule gasifying device
Technical field
The utility model belongs to environmental engineering treating sludge field, and particularly city domestic sewage process produces the pre-processing device of excess sludge.
Background technology
At present, municipal sewage treatment in the world more than 90% adopts activated sludge method, but result can produce a large amount of water ratio up to more than 99% excess sludge, volume account for process the water yield 0.3% ~ 0.5%, can 0.5 to 1.0 times be increased according to advanced treatment sludge quantity.The built scheme erecting recovery and reuse residual active sludge in various countries, common method is landfill or imposes in soil as nutritive element, but these methods can cause the secondary pollution of environment.So new legal provisions forbid abandoning of biosolids and landfill, mud has to pass through minimizing, stabilization, harmless treatment, encourages to realize resource utilization.
Sludge dewatering is a kind of method the most economic in sludge reduction, it is an important step in sludge treatment technique, its objective is the water ratio removing pore water in mud and capillary water, reduction mud, as the mud of water ratio 98%, reduce by the water of 2%, sludge volume will reduce 50%, sludge dewatering reduces sludge volume, be convenient to transport and process, or reduce space, reduce drying sludge and the necessary means of energy required for burning, for the ultimate disposal of mud creates conditions.
Containing the zoogloea that wetting ability negative electricity biomone is formed in mud, zoogloea makes mud not easily dewater, through mechanical treatment water ratio still more than 80%.In order to improve the utilising efficiency of excess sludge, sludge pre-treatment techniques more and more comes into one's own, the more sludge pre-treatment techniques of current research mainly comprises mechanical process, excusing from death ripple method, Grape berry method, microwave method, cold method, radiation method, By Ozone, chlorine method and acid-base method etc., but all there is respective shortcoming in these technology, as: require higher to equipment and materials, operation and maintenance cost is high.In addition, part preconditioning technique can increase secondary pollution and subsequent technique intractability.
Summary of the invention
The purpose of this utility model is for the zoogloea containing the formation of wetting ability negative electricity biomone in mud; the characteristic that zoogloea makes mud not easily dewater; a kind of mud granule gasifying device is provided; collided by variable speed controlled step by step; active sludge homogenizing is made to become the mud granule that irreducible water ratio is less; mechanical dehydration degree is higher, can avoid the use of a large amount of flocculation agent or amendment in dehydration.
The technical scheme taked for achieving the above object is: a kind of mud granule gasifying device, relate to stirring mechanism, stirring mechanism comprises low rate mixing mechanism and rapid stirring mechanism, framework loads rapid stirring mechanism and low rate mixing mechanism, and rapid stirring mechanism is communicated with sludge inlet and flocculation agent entrance; Low rate mixing mechanism comprises interior survey isometric helix and outside Unequal distance cone-type spiral, interior survey isometric helix and outside Unequal distance cone-type spiral concentric co-axial, be arranged in a conical shell, low rate mixing mechanism connects drive-motor by stir shaft, drive-motor is arranged on crossbeam, crossbeam both sides welding longitudinal motion guide rail, crossbeam is with contact therewith but be not fixedly connected with, crossbeam is connected with Linear actuator and along guide rail longitudinal motion, Linear actuator is fixed on the inner side that on framework and installation site is framework and guide rail contact; Rapid stirring mechanism outlet low rate mixing actuator base entrance, low rate mixing mechanism top offers sludge outlet.
The drive-motor parameter of described low rate mixing mechanism: maximum revolution: 425 rpm; Run revolution: 900-1400 rpm.
The drive-motor parameter of described rapid stirring mechanism: maximum revolution: 1425 rpm; Run revolution: 200-330 rpm.
The drive-motor of described low rate mixing mechanism and crossbeam are by Flange joint, and drive-motor drives and connects stir shaft and do vertical movement by a small margin by Linear actuator with crossbeam.
The utility model framework is the basi components of complete machine, carries the weight of each parts, and itself and each component contact are more, basic assembled portion as a whole during assembling.Crossbeam: the horizontal brace of granulating device.Linear actuator: the lifting power plant of new mixture bar.Flocculation agent injected system: required flocculation agent adds point and utility appliance device.
The utility model is compared with the mud granule gasifying device of this area, there is outstanding feature: according to sludge character difference, adopt a kind of stable, efficiently fast and at a slow speed granulating integrated technique, realize two kinds of stirring techniques, but do not need two stirred pots, volume is little, technique is continuous, wherein new mixture bar major function forms granule sludge at a slow speed, it is a kind of taper whipping appts, be made up of interior survey isometric helix device and outside Unequal distance cone-type spiral device, two screw concentric co-axial, different radii causes centrifugal force different along axle distribution with fluidised form, mud moves to cone top from bottom, because radius reduces gradually, centrifugal force and shearing force also reduce gradually, the cancellated destruction of flocculence is accelerated in the high strength mixing of large radius, when stirring intensity reduces along axle, sludge flocculation structure is through discrete, collision and restructuring, form stable particle.Mud is after the process of this device, and after outlet settling of granular sludge, water ratio can be down to 85 ~ 90%.
The utility model device makes the quick adhesion of mud and forms the good granule sludge of hydrophobicity gradually, realizes granular sludge pre-treatment, improves granulating efficiency and reduces energy consumption.The pretreatment process of granular sludge, enhances system dehydrating effect, improves dewatering efficiency, reduces the usage quantity of flocculation agent.
Accompanying drawing explanation
Accompanying drawing 1 is the utility model granular sludge apparatus structure schematic diagram.
In figure: 1: sludge outlet; 2: conical shell; 3: framework; 4: sludge inlet; 5: flocculation agent entrance; 6: Linear actuator; 7: crossbeam; 8: outside unequal distant screw; 9: inner side isometric helix; 10: support bar; 11: rapid stirring mechanism stirring rake; 12: low rate mixing mechanism driving-motor; 13: rapid stirring mechanism drive-motor; 14: stir shaft.
Embodiment
Below in conjunction with accompanying drawing and concrete embodiment, mud granule gasifying device of the present utility model is described in further detail:
A kind of mud granule gasifying device, relate to stirring mechanism, it is characterized in that: stirring mechanism comprises low rate mixing mechanism and rapid stirring mechanism, framework 3 loads rapid stirring mechanism and low rate mixing mechanism, rapid stirring mechanism is communicated with sludge inlet 4 and flocculation agent entrance 5, low rate mixing mechanism is primarily of being provided with interior survey isometric helix 9 in a conical shell 2 and outside Unequal distance cone-type spiral 8 forms, interior survey isometric helix and outside Unequal distance cone-type spiral concentric co-axial are arranged on stir shaft 14, between outside Unequal distance cone-type spiral and stir shaft, support bar 10 is installed, low rate mixing mechanism connects low rate mixing mechanism driving-motor 12 by stir shaft, low rate mixing mechanism driving-motor 12 is arranged on crossbeam 7, crossbeam both sides welding longitudinal motion guide rail, crossbeam is with contact therewith but be not fixedly connected with, crossbeam and Linear actuator drive and to be connected and along guide rail longitudinal motion, Linear actuator 6 is fixed on the inner side that on framework and installation site is framework and guide rail contact, rapid stirring mechanism drive-motor 13 drives and connects rapid stirring mechanism stirring rake 11, and rapid stirring mechanism outlet low rate mixing actuator base entrance, low rate mixing mechanism top offers sludge outlet 1.
The drive-motor parameter of wherein said low rate mixing mechanism: maximum revolution: 425 rpm; Run revolution: 220 rpm.
The drive-motor parameter of wherein said rapid stirring mechanism: maximum revolution: 1425 rpm; Run revolution: 1200 rpm.
The drive-motor of described low rate mixing mechanism and crossbeam are by Flange joint, and drive-motor drives stir shaft and does vertical movement by a small margin by Linear actuator with crossbeam.
During work, excess sludge is by sludge inlet 4, flocculation agent is by flocculation agent entrance 5, by rapid stirring mechanism drive-motor 13 by rapid stirring mechanism stirring arm 11 by mud and flocculation agent short mix, mud after rapid stirring enters low rate mixing actuator base entrance after being exported by rapid stirring mechanism, and now excess sludge and flocculation agent have been mixed to form flocculence reticulated structure.This kind of structure mud forms granular sledge via the mixing of isometric helix 9 and outside unequal distant screw 8 inside low rate mixing mechanism, centrifugal and fluidised form collision, now granular sledge possessed stable, without the hydrophobic structure of filiform cell.Granule sludge is discharged from sludge outlet 1, can realize moisture percentage in sewage sludge be down to outlet less than 90% from entrance 99.2% through sedimentation.And the characteristic of granule sludge self makes its other dewatering type that is coupled significantly can promote dewatering, reduce flocculation agent usage quantity.

Claims (4)

1. a mud granule gasifying device, relates to stirring mechanism, it is characterized in that: stirring mechanism comprises low rate mixing mechanism and rapid stirring mechanism, framework loads rapid stirring mechanism and low rate mixing mechanism, and rapid stirring mechanism is communicated with sludge inlet and flocculation agent entrance; Low rate mixing mechanism comprises interior survey isometric helix and outside Unequal distance cone-type spiral, interior survey isometric helix and outside Unequal distance cone-type spiral concentric co-axial, be arranged in a conical shell, low rate mixing mechanism connects drive-motor by stir shaft, drive-motor is arranged on crossbeam, crossbeam both sides welding longitudinal motion guide rail, crossbeam is with contact therewith but be not fixedly connected with, crossbeam is connected with Linear actuator and along guide rail longitudinal motion, Linear actuator is fixed on the inner side that on framework and installation site is framework and guide rail contact; Rapid stirring mechanism outlet low rate mixing actuator base entrance, low rate mixing mechanism top offers sludge outlet.
2. a kind of mud granule gasifying device according to claim 1, is characterized in that: the drive-motor parameter of described low rate mixing mechanism: maximum revolution: 425 rpm; Run revolution: 900-1400 rpm.
3. a kind of mud granule gasifying device according to claim 1, is characterized in that: the drive-motor parameter of described rapid stirring mechanism: maximum revolution: 1425 rpm; Run revolution: 200-330 rpm.
4. a kind of mud granule gasifying device according to claim 1, is characterized in that: the drive-motor of described low rate mixing mechanism and crossbeam are by Flange joint, and drive-motor drives and connects stir shaft and do vertical movement by a small margin by Linear actuator with crossbeam.
CN201520225821.5U 2015-04-15 2015-04-15 A kind of mud granule gasifying device Withdrawn - After Issue CN204727752U (en)

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Application Number Priority Date Filing Date Title
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CN204727752U true CN204727752U (en) 2015-10-28

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105293865A (en) * 2015-11-26 2016-02-03 中国矿业大学 Method and apparatus for promoting aerobic sludge flocculation and granulation
CN105293692A (en) * 2015-11-26 2016-02-03 中国矿业大学 Method for promoting anaerobic treatment efficiency by using continuous sludge granulation
CN105293866A (en) * 2015-11-30 2016-02-03 中国矿业大学 Inclined plate selective culture method and device for aerobic granular sludge
CN105384241A (en) * 2015-11-26 2016-03-09 中国矿业大学 Process method for achieving preliminary acclimation of granular sludge by using ultrafiltration membranes
CN113442291A (en) * 2021-06-25 2021-09-28 浙江大学 Production process for solidifying and regenerating roadbed filler by sludge muck

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105293865A (en) * 2015-11-26 2016-02-03 中国矿业大学 Method and apparatus for promoting aerobic sludge flocculation and granulation
CN105293692A (en) * 2015-11-26 2016-02-03 中国矿业大学 Method for promoting anaerobic treatment efficiency by using continuous sludge granulation
CN105384241A (en) * 2015-11-26 2016-03-09 中国矿业大学 Process method for achieving preliminary acclimation of granular sludge by using ultrafiltration membranes
CN105293692B (en) * 2015-11-26 2018-02-06 中国矿业大学 A kind of method for promoting Anaerobic Treatment efficiency with continuous granular sludge
CN105293865B (en) * 2015-11-26 2018-02-09 中国矿业大学 A kind of method and apparatus for promoting aerobic sludge flocculation and granulating
CN105384241B (en) * 2015-11-26 2018-02-09 中国矿业大学 A kind of process for realizing that granule sludge tentatively tames using milipore filter
CN105293866A (en) * 2015-11-30 2016-02-03 中国矿业大学 Inclined plate selective culture method and device for aerobic granular sludge
CN105293866B (en) * 2015-11-30 2018-02-09 中国矿业大学 The swash plate selection cultural method and device of a kind of aerobic particle mud
CN113442291A (en) * 2021-06-25 2021-09-28 浙江大学 Production process for solidifying and regenerating roadbed filler by sludge muck

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AV01 Patent right actively abandoned

Granted publication date: 20151028

Effective date of abandoning: 20171114

AV01 Patent right actively abandoned