CN204724951U - A kind of rectangular slab beveler - Google Patents
A kind of rectangular slab beveler Download PDFInfo
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- CN204724951U CN204724951U CN201520359966.4U CN201520359966U CN204724951U CN 204724951 U CN204724951 U CN 204724951U CN 201520359966 U CN201520359966 U CN 201520359966U CN 204724951 U CN204724951 U CN 204724951U
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Abstract
一种矩形板倒角机,包括工作平台、多个倒角机构和控制系统,所述工作平台用于装夹矩形板工件,所述多个倒角机构通过平移导轨对应布置在工作平台不同侧面的外围,该倒角机构主要由主轴箱、动力头和旋转刀具组成,在控制系统的控制下倒角机构用于对工件的对应棱边进行倒角处理。本实用新型具有能在多个方向上移动的刀具底座,使刀具能自由调整位置以适应倒角需要,同时主轴箱上的动力头能上下摆动,可实现工件不同角度的倒角;加工钢制工件等,可开启电磁吸盘,方便吸附和固定工件;多组刀具同时工作,可实现一次装夹,将多孔板的所有棱角全部倒角,加工效率进一步提高。
A rectangular plate chamfering machine, including a working platform, multiple chamfering mechanisms and a control system, the working platform is used to clamp rectangular plate workpieces, and the multiple chamfering mechanisms are correspondingly arranged on different sides of the working platform through translation guide rails The periphery of the chamfering mechanism is mainly composed of a spindle box, a power head and a rotating tool. Under the control of the control system, the chamfering mechanism is used to chamfer the corresponding edge of the workpiece. The utility model has a tool base that can move in multiple directions, so that the position of the tool can be adjusted freely to meet the needs of chamfering. At the same time, the power head on the spindle box can swing up and down, which can realize chamfering of workpieces at different angles; processing steel For workpieces, etc., the electromagnetic chuck can be opened to facilitate adsorption and fixing of workpieces; multiple sets of tools work at the same time, which can realize one clamping, chamfer all the edges and corners of the perforated plate, and further improve the processing efficiency.
Description
技术领域 technical field
本实用新型涉及机械倒角加工领域,特别是一种针对矩形多孔板四角的倒角机。 The utility model relates to the field of mechanical chamfering processing, in particular to a chamfering machine for the four corners of a rectangular perforated plate.
技术背景 technical background
矩形的多孔板是电站辅机设备的一种冷凝器装置的支撑零件,除在其板体上加工出多个通孔之外,还需对外部的各个棱角进行倒角加工,虽加工方法简单,但效率低,通常的,在机床上装夹辅助时间长、工序多,对一块矩形多孔板的四个棱角进行倒角加工时,需要反复装夹12次之多,浪费时间和人力物力,而且在人工装夹后进行手工打磨又难以控制其倒角角度,精度低,造成工件加工不合格,难以满足生产加工的需要。 The rectangular perforated plate is a supporting part of the condenser device of the auxiliary equipment of the power station. In addition to processing a number of through holes on the plate body, it is also necessary to chamfer the external edges and corners. Although the processing method is simple , but the efficiency is low. Usually, the auxiliary time of clamping on the machine tool is long and there are many processes. When chamfering the four corners of a rectangular perforated plate, it needs to be clamped repeatedly 12 times, which wastes time, manpower and material resources, and Manual grinding after manual clamping is difficult to control the chamfering angle, and the precision is low, resulting in unqualified workpiece processing, which is difficult to meet the needs of production and processing.
发明内容 Contents of the invention
本实用新型的目的在于:针对上述技术问题的不足,提供一种专门加工矩形多孔板棱边倒角部分的倒角机,其装夹简单、快速、效率高,能实现批量化生产。 The purpose of this utility model is to provide a chamfering machine specially for processing the chamfering part of the edge of a rectangular perforated plate in view of the shortcomings of the above technical problems. Its clamping is simple, fast and efficient, and can realize batch production.
本实用新型的技术方案是:一种矩形板倒角机,包括工作平台、多个倒角机构和控制系统,所述工作平台用于装夹矩形板工件,所述多个倒角机构通过平移导轨对应布置在工作平台不同侧面的外围,该倒角机构主要由主轴箱、动力头和旋转刀具组成,在控制系统的控制下倒角机构用于对工件的对应棱边进行倒角处理。 The technical scheme of the utility model is: a rectangular plate chamfering machine, including a working platform, a plurality of chamfering mechanisms and a control system, the working platform is used for clamping rectangular plate workpieces, and the multiple chamfering mechanisms are The guide rails are correspondingly arranged on the periphery of different sides of the working platform. The chamfering mechanism is mainly composed of a spindle box, a power head and a rotating tool. Under the control of the control system, the chamfering mechanism is used to chamfer the corresponding edges of the workpiece.
进一步的:所述倒角机构主要由底部支架、顶部支架、主轴箱、动力头和旋转刀具组成,所述底部支架通过滑块装配在底板的平移导轨上,该平移导轨的布置方向与工件对应棱边的延伸方向一致,所述顶部支架通过进给导轨装配在底部支架的顶面,该进给导轨与平移导轨在投影面上垂直交错,所述主轴箱通过竖向导轨装配在顶部支架的内侧面上,所述动力头布置在主轴箱朝向工件的面上,所述旋转刀具布置在动力头上。 Further: the chamfering mechanism is mainly composed of a bottom bracket, a top bracket, a spindle box, a power head and a rotary tool, the bottom bracket is assembled on the translation guide rail of the bottom plate through a slider, and the arrangement direction of the translation guide rail corresponds to the workpiece The extension direction of the edges is consistent, the top bracket is assembled on the top surface of the bottom bracket through the feed guide rail, and the feed guide rail and the translation guide rail are vertically interlaced on the projection plane, and the headstock is assembled on the top bracket through the vertical guide rail. On the inner side, the power head is arranged on the surface of the headstock facing the workpiece, and the rotary tool is arranged on the power head.
进一步的:所述倒角机构为3或4个。 Further: there are 3 or 4 chamfering mechanisms.
进一步的:所述工作平台通过平台支架支撑在底板上。 Further: the working platform is supported on the bottom plate by the platform bracket.
进一步的:所述工作平台上设有压制工件的压板或吸住工件的吸盘。 Further: the working platform is provided with a pressing plate for pressing the workpiece or a suction cup for holding the workpiece.
本实用新型的有益效果是:本倒角机具有多个倒角机构,倒角机构有多个可移动支架装配而成,使旋转刀具能实现多个方向的平移,并且能调整不同的角度,满足多种角度的倒角需要,相对人工的手工打磨,倒角精度更高;具有的电磁吸盘或压板,满足金属或非金属板件固定,方便灵活;多个倒角机构同时工作,可实现一次装夹,将矩形多孔板的棱边全部倒角处理,加工效率进一步提高。 The beneficial effects of the utility model are: the chamfering machine has multiple chamfering mechanisms, and the chamfering mechanisms are assembled with multiple movable brackets, so that the rotary cutter can realize translation in multiple directions, and can adjust different angles, It meets the chamfering needs of various angles. Compared with manual grinding, the chamfering accuracy is higher; it has an electromagnetic sucker or pressure plate, which can meet the fixing of metal or non-metal plate parts, which is convenient and flexible; multiple chamfering mechanisms work at the same time, which can realize With one clamping, all the edges of the rectangular perforated plate are chamfered, and the processing efficiency is further improved.
附图说明 Description of drawings
图1是本实用新型的一种结构示意图; Fig. 1 is a kind of structural representation of the utility model;
图中标号示意:1—底板;2—平移导轨;3—底部支架;4—顶部支架;5—主轴箱;6—动力头;7—旋转刀具;8—压板;9—工作平台;10—工件;11—竖向导轨。 The symbols in the figure indicate: 1—bottom plate; 2—translation guide rail; 3—bottom bracket; 4—top bracket; 5—headstock; 6—power head; 7—rotary tool; Workpiece; 11—vertical guide rail.
具体实施方式 Detailed ways
实施例1 Example 1
参见图1所示,一种矩形板倒角机,包括工作平台9、多个倒角机构和控制系统。 Referring to Fig. 1, a rectangular plate chamfering machine includes a working platform 9, multiple chamfering mechanisms and a control system.
工作平台9、多个倒角机构和控制系统设置在底板1上,底板1是板状部件,置于地面或其他平整的台面上,在底板1上设有三对平移导轨2,三对平移导轨2装配在工作平台9的三个互相垂直的方向上,各平移导轨2的布置方向与工件10对应棱边的延伸方向一致,三对平移导轨2将工作平台9合围在内;工作平台9用于装夹矩形板工件,工作平台9是由多根支撑架和支撑腿顶部的台面连接构成,工作平台9上还有可拆卸的压板8,压板8置于工作平台9台面的凸棱上,加工非金属材料的矩形板时,用压板8压制工件,便于固定工件。 The working platform 9, multiple chamfering mechanisms and control systems are set on the bottom plate 1, which is a plate-shaped component placed on the ground or other flat table tops. There are three pairs of translation guide rails 2 on the bottom plate 1, three pairs of translation guide rails 2 Assembled in the three mutually perpendicular directions of the working platform 9, the arrangement direction of each translation guide rail 2 is consistent with the extension direction of the corresponding edge of the workpiece 10, and three pairs of translation guide rails 2 enclose the working platform 9; the working platform 9 is used For clamping rectangular plate workpieces, the working platform 9 is composed of a plurality of supporting frames connected with the top of the supporting legs. There is also a detachable pressing plate 8 on the working platform 9. The pressing plate 8 is placed on the convex edge of the working platform 9. When processing a rectangular plate of non-metallic material, the workpiece is pressed with the pressing plate 8, which is convenient for fixing the workpiece.
倒角机构主要由底部支架3、顶部支架4、主轴箱5、动力头6和旋转刀具7组成,多个倒角机构通过平移导轨2对应布置在工作平台9不同侧面的外围,倒角机构为3个或4个,即倒角机构布置在工作平台9的3个侧面或4个侧面上,本实施例中,底部支架3是一个“门型架”,顶部支架4是一个“直角架”。所述底部支架3的支撑腿底部通过耐磨滑块装配在底板1的平移导轨2上,使底部支架3沿工件对应棱边的延伸方向平移,在底部支架3的顶部也设有进给导轨,进给导轨与平移导轨2在其投影面上垂直交错,进给导轨的一端朝向工件10;所述顶部支架4通过其底部的耐磨滑块装配在底部支架3顶部的进给导轨上,使顶部支架4相对工作平台9作靠近或远离运动,在顶部支架4的竖直边的内侧面上设有竖直导轨11;所述主轴箱5的后端通过耐磨滑块装配在顶部支架4的竖直导轨11上,主轴箱5实现上下滑动;所述动力头6布置在主轴箱5朝向工件10的面上,旋转刀具7装夹在动力头6上,所述动力头6类似于万能角度头,动力头6能在一定角度范围内实现上、下角度的摆动,如15°、30°、45°等,从而进一步控制旋转刀具7,可以实现对工件对应棱边不同角度的倒角,其角度调整根据实际需要调整。 The chamfering mechanism is mainly composed of the bottom bracket 3, the top bracket 4, the spindle box 5, the power head 6 and the rotary tool 7. Multiple chamfering mechanisms are arranged on the periphery of different sides of the working platform 9 through the translation guide rail 2. The chamfering mechanism is 3 or 4, that is, the chamfering mechanism is arranged on the 3 sides or 4 sides of the working platform 9. In this embodiment, the bottom bracket 3 is a "portal frame", and the top bracket 4 is a "right-angle frame" . The bottom of the support leg of the bottom bracket 3 is assembled on the translation guide rail 2 of the bottom plate 1 through a wear-resistant slider, so that the bottom bracket 3 translates along the extension direction of the corresponding edge of the workpiece, and a feed guide rail is also provided on the top of the bottom bracket 3 , the feed guide rail and the translation guide rail 2 are vertically staggered on its projection plane, and one end of the feed guide rail faces the workpiece 10; the top bracket 4 is assembled on the feed guide rail at the top of the bottom bracket 3 through the wear-resistant slider at the bottom thereof, Make the top bracket 4 move closer to or away from the working platform 9, and a vertical guide rail 11 is provided on the inner side of the vertical side of the top bracket 4; the rear end of the headstock 5 is assembled on the top bracket by a wear-resistant slide block 4, the headstock 5 slides up and down; the power head 6 is arranged on the surface of the headstock 5 facing the workpiece 10, and the rotary tool 7 is clamped on the power head 6, and the power head 6 is similar to Universal angle head, the power head 6 can realize the swing of the upper and lower angles within a certain angle range, such as 15°, 30°, 45°, etc., so as to further control the rotating tool 7, and can realize the inversion of the corresponding edge of the workpiece at different angles Angle, its angle adjustment is adjusted according to actual needs.
控制系统为驱动电机,分别控制顶部支架4、底部支架3、主轴箱5平移和主轴箱5上动力头6的角度调整。 The control system is a driving motor, which respectively controls the translation of the top bracket 4, the bottom bracket 3, the headstock 5 and the angle adjustment of the power head 6 on the headstock 5.
上述的各个部件根据实际情况可自由调整,从而使旋转刀具7的角度、高度等得到相应调整,使旋转刀具7能在多个方位进行倒角,根据需要,可以设置共计3或4组刀具同时工作,避免重复装夹工件,提高加工效率,同时满足多个角度的倒角要求,值得推广。 The above-mentioned components can be adjusted freely according to the actual situation, so that the angle and height of the rotary tool 7 can be adjusted accordingly, so that the rotary tool 7 can be chamfered in multiple directions. According to needs, a total of 3 or 4 sets of tools can be set at the same time Work, avoid repeated clamping of workpieces, improve processing efficiency, and meet the chamfering requirements of multiple angles at the same time, it is worth promoting.
实施例2 Example 2
参见图1所示,一种矩形板倒角机,包括工作平台9、多个倒角机构和控制系统。 Referring to Fig. 1, a rectangular plate chamfering machine includes a working platform 9, multiple chamfering mechanisms and a control system.
工作平台9、多个倒角机构和控制系统设置在底板1上,底板1是板状部件,置于地面或其他平整的台面上,在底板1上设有三对平移导轨2,三对平移导轨2装配在工作平台9的三个互相垂直的方向上,各平移导轨2的布置方向与工件10对应棱边的延伸方向一致,三对平移导轨2将工作平台9合围在内;工作平台9用于装夹矩形板工件,工作平台9是由多根支撑架和支撑腿顶部的台面连接构成,工作平台9上还安装有面积小于工件的电磁吸盘,以吸住金属工件,固定工件进行加工。 The working platform 9, multiple chamfering mechanisms and control systems are set on the bottom plate 1, which is a plate-shaped component placed on the ground or other flat table tops. There are three pairs of translation guide rails 2 on the bottom plate 1, three pairs of translation guide rails 2 Assembled in the three mutually perpendicular directions of the working platform 9, the arrangement direction of each translation guide rail 2 is consistent with the extension direction of the corresponding edge of the workpiece 10, and three pairs of translation guide rails 2 enclose the working platform 9; the working platform 9 is used For clamping rectangular plate workpieces, the working platform 9 is composed of a plurality of support frames connected with the top of the supporting legs. An electromagnetic chuck with an area smaller than the workpiece is also installed on the working platform 9 to hold the metal workpiece and fix the workpiece for processing.
倒角机构主要由底部支架3、顶部支架4、主轴箱5、动力头6和旋转刀具7组成,多个倒角机构通过平移导轨2对应布置在工作平台9不同侧面的外围,倒角机构为3个或4个,即倒角机构布置在工作平台9的3个侧面或4个侧面上,本实施例中,底部支架3是一个“门型架”,顶部支架4是一个“直角架”。所述底部支架3的支撑腿底部通过耐磨滑块装配在底板1的平移导轨2上,使底部支架3沿工件对应棱边的延伸方向平移,在底部支架3的顶部也设有进给导轨,进给导轨与平移导轨2在其投影面上垂直交错,进给导轨的一端朝向工件10;所述顶部支架4通过其底部的耐磨滑块装配在底部支架3顶部的进给导轨上,使顶部支架4相对工作平台9作靠近或远离运动,在顶部支架4的竖直边的内侧面上设有竖直导轨11;所述主轴箱5的后端通过耐磨滑块装配在顶部支架4的竖直导轨11上,主轴箱5实现上下滑动;所述动力头6布置在主轴箱5朝向工件10的面上,旋转刀具7装夹在动力头6上,所述动力头6类似于万能角度头,动力头6能在一定角度范围内实现上、下角度的摆动,如15°、30°、45°等,从而进一步控制旋转刀具7,可以实现对工件对应棱边不同角度的倒角,其角度调整根据实际需要调整。 The chamfering mechanism is mainly composed of the bottom bracket 3, the top bracket 4, the spindle box 5, the power head 6 and the rotary tool 7. Multiple chamfering mechanisms are arranged on the periphery of different sides of the working platform 9 through the translation guide rail 2. The chamfering mechanism is 3 or 4, that is, the chamfering mechanism is arranged on the 3 sides or 4 sides of the working platform 9. In this embodiment, the bottom bracket 3 is a "portal frame", and the top bracket 4 is a "right-angle frame" . The bottom of the support leg of the bottom bracket 3 is assembled on the translation guide rail 2 of the bottom plate 1 through a wear-resistant slider, so that the bottom bracket 3 translates along the extension direction of the corresponding edge of the workpiece, and a feed guide rail is also provided on the top of the bottom bracket 3 , the feed guide rail and the translation guide rail 2 are vertically staggered on the projection plane, and one end of the feed guide rail faces the workpiece 10; the top bracket 4 is assembled on the feed guide rail at the top of the bottom bracket 3 through the wear-resistant slider at the bottom thereof, Make the top bracket 4 move closer to or away from the working platform 9, and a vertical guide rail 11 is provided on the inner side of the vertical side of the top bracket 4; the rear end of the headstock 5 is assembled on the top bracket by a wear-resistant slide block 4, the headstock 5 slides up and down; the power head 6 is arranged on the surface of the headstock 5 facing the workpiece 10, and the rotary tool 7 is clamped on the power head 6, and the power head 6 is similar to Universal angle head, the power head 6 can realize the swing of the upper and lower angles within a certain angle range, such as 15°, 30°, 45°, etc., so as to further control the rotating tool 7, and can realize the inversion of the corresponding edge of the workpiece at different angles Angle, its angle adjustment is adjusted according to actual needs.
控制系统为驱动电机,分别控制顶部支架4、底部支架3、主轴箱5平移和主轴箱5上动力头6的角度调整。 The control system is a driving motor, which respectively controls the translation of the top bracket 4, the bottom bracket 3, the headstock 5 and the angle adjustment of the power head 6 on the headstock 5.
上述的各个部件根据实际情况可自由调整,从而使旋转刀具7的角度、高度等得到相应调整,使旋转刀具7能在多个方位进行倒角,根据需要,可以设置共计3或4组刀具同时工作,避免重复装夹工件,提高加工效率,同时满足多个角度的倒角要求,值得推广。 The above-mentioned components can be freely adjusted according to the actual situation, so that the angle and height of the rotary tool 7 can be adjusted accordingly, so that the rotary tool 7 can be chamfered in multiple directions. According to needs, a total of 3 or 4 sets of tools can be set at the same time Work, avoid repeated clamping of workpieces, improve processing efficiency, and meet the chamfering requirements of multiple angles at the same time, it is worth promoting.
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| CN201520359966.4U CN204724951U (en) | 2015-05-29 | 2015-05-29 | A kind of rectangular slab beveler |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106424876A (en) * | 2016-12-05 | 2017-02-22 | 安徽睿知信信息科技有限公司 | Partial pendulum board chamfering device |
| CN108527466A (en) * | 2018-04-13 | 2018-09-14 | 宁波得晴电器科技有限公司 | The cutting technique of plastic plate |
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2015
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106424876A (en) * | 2016-12-05 | 2017-02-22 | 安徽睿知信信息科技有限公司 | Partial pendulum board chamfering device |
| CN108527466A (en) * | 2018-04-13 | 2018-09-14 | 宁波得晴电器科技有限公司 | The cutting technique of plastic plate |
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