Utility model content
For solving the problems of the technologies described above; adopt a kind of helical coil element for the protection of Capacitor banks; can current waveform in regulating system; again can absorption system gross energy and itself does not blast during capacitor short-circuit fault in protection system; there is not secondary damage in protection system miscellaneous equipment; process structure is simple, and shaped article parameter consistency is higher.
For realizing above-mentioned utility model object; the technical solution adopted in the utility model is: a kind of helical coil element for the protection of Capacitor banks; comprise insulation inner core, insulation urceolus, be arranged on the helical coil insulated between inner core and insulation urceolus; the tubular lead-out wire being set in insulation inner core two ends is also provided with between insulation inner core and insulation urceolus; tubular lead-out wire is connected with helical coil, and tubular lead-out wire offers groove.
The contact-making surface of tubular lead-out wire described in the utility model and helical coil is spiral end face.
Groove described in the utility model is axially offered along tubular lead-out wire, is disconnected by tubular lead-out wire.
Insulation inner core described in the utility model is provided with multiple insulation spacer arranged in a uniform, and insulation spacer is arranged between helical coil circle and circle.
The utility model beneficial effect is: process structure is unique; lead-out wire is made tubular; increasing heat radiation area; strengthen components integers intensity, absorption system gross energy and itself does not blast during capacitor short-circuit fault in protection system, there is not secondary damage in protection system miscellaneous equipment simultaneously; shaped article parameter consistency improves greatly; mechanical strength is strengthened, and process structure is simple, and lead-out wire is convenient.
Embodiment
As shown in the figure, helical coil element is made up of stainless steel bar helical coil, insulation urceolus, insulation inner core, tubular stainless steel lead-out wire, fixture.
Main feature:
(1) helical coil adopts the natural resilience processes building on material behavior, maintains the primary characteristic of material, eliminates coil stress, improve component parameters consistency.
(2) tubular lead-out wire is processed with groove, and avoid element internal eddy current, it is various that groove offers mode, and tubular lead-out wire, for offer by element axial direction, disconnects, interrupts element internal eddy current by optimum mode.
(3) tubular lead-out wire is between inside and outside insulating cylinder, improves components integers mechanical strength.
(4) the lateral surface of tubular lead-out wire exposes, and exposed area is comparatively large, reduces element temperature rise.
Helical coil protection component making step is as follows:
(1) determine according to predetermined current parameters the stainless steel bar sectional area and the diameter that make helical coil;
(2), according to predetermined inductance value L and rod iron diameter, utilize cored screw pipe winding inductance quantity computing formula determination mean diameter of coil D, number of turn N and height H;
(3) calculate rod iron length according to number of turn N and height H, utilize law of resistance formula, calculate the resistance R of coil;
If the resistance R of coil (4) calculated meets predetermined value, carry out next step design, turn back to the if do not meet and (2) walk, redefine coil parameter, until resistance R meets predetermined value;
(5) the size of insulation urceolus, insulation inner core is determined according to coil shape size;
(6) calculate mass of coil m according to coil method, and utilize heat absorption formulae discovery coil temperature rise, if temperature rise lower than setting insulation inner core burning-point 65%, then design meets the demands, and no side is got back to the and (1) walked redesign.
Specific embodiments:
1, in Fig. 3, helical coil 1 is welded with two ends tubular lead-out wire 4, tubular lead-out wire 4 is processed with spiral end face 402, just can fully fit with helical coil 2, contact-making surface place full weld, can bearing great current after ensureing coil electricity.
2, in Fig. 4, the coil welded in Fig. 2 is arranged on insulation inner core 2, coil turn spacing adjusts by insulation spacer 5, insulation spacer 5 bonds by resin glue and insulation inner core 2, can according to actual conditions, increase the quantity of insulation spacer 5, then installing insulating urceolus 3, by pin, insulation urceolus 3, coil welding body 1 and insulation inner core 2 are fixed on one.
Example illustrates:
Known system gross energy Q (J), electric current I (KA), inductance value L (μ H), resistance R (Ω).
(1) according to the size determination stainless steel bar sectional area S and average diameter D of electric current I;
(2), according to cored screw winding inductance quantity computing formula (1), determine turn number N, coil diameter D, coil height H;
…………..(1)
In formula (1), L is inductance value, and unit is μ H, D is mean diameter of coil, and unit mm, N are coil turn, and H is coil height, unit mm;
(3), according to law of resistance formula (2), calculate the resistance R of coil;
................(2)
In formula (2)
for resistance, unit is Ω,
for coil method resistivity, unit is micro-ohm rice, and l is rod iron total length unit be m, S is rod iron sectional area, unit Wei ㎡.
(4) if resistance
meet predetermined value, carry out next step design, turn back to the if do not meet and (2) walk, redefine coil parameter, until resistance
meet predetermined value;
(5) the size of insulation urceolus, insulation inner core is determined according to coil shape size;
(6) calculate mass of coil m, calculate coil temperature rise according to heat absorption computing formula (3); If temperature rise lower than setting insulation inner core burning-point 65%, then design meets the demands, and no side is got back to the and (1) walked redesign;
................(3)
In formula (3), Q is gross energy, the ratio hot melt of unit to be J, C be coil method, and unit is J/g. DEG C, m is quality, and unit is g, △ t is coil method temperature rise, and unit is DEG C.