CN204718482U - Portable heat exchanger tube pass cleaning machine - Google Patents

Portable heat exchanger tube pass cleaning machine Download PDF

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Publication number
CN204718482U
CN204718482U CN201520039795.7U CN201520039795U CN204718482U CN 204718482 U CN204718482 U CN 204718482U CN 201520039795 U CN201520039795 U CN 201520039795U CN 204718482 U CN204718482 U CN 204718482U
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CN
China
Prior art keywords
gear
water pipe
cleaning water
group
cleaning
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201520039795.7U
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Chinese (zh)
Inventor
潘世超
刘湘晨
蔡晓君
狄洪亮
张馨玉
吴同锋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Beijing Institute of Petrochemical Technology
Original Assignee
Beijing Institute of Petrochemical Technology
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Publication date
Application filed by Beijing Institute of Petrochemical Technology filed Critical Beijing Institute of Petrochemical Technology
Priority to CN201520039795.7U priority Critical patent/CN204718482U/en
Application granted granted Critical
Publication of CN204718482U publication Critical patent/CN204718482U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a kind of portable heat exchanger tube pass cleaning machine, belong to heat exchanger cleaning field.This cleaning machine comprises: casing, is provided with plate between support in its biside plate, and between this support, plate two ends are fixedly connected with biside plate, and biside plate is provided with the through hole passed for cleaning water pipe; Drive unit and the forward and reverse driving mechanism of cleaning water pipe, be all located between the support in casing on plate, and drive unit is connected with the forward and reverse driving mechanism of cleaning water pipe; The forward and reverse driving mechanism of cleaning water pipe is provided with and contacts the driver part that can drive and clean water pipe forward and stretch out or oppositely retract with the rinse water pipe friction of passing in casing.This cleaning machine coordinates with the forward and reverse driving mechanism of cleaning water pipe by arranging drive unit, when can easily control, detergent line forward stretches out or oppositely retracts, be convenient to common laborer's hand-held heat exchanging organ pipe clean, this cleaning-machine structure is compact, easy to carry, simple to operate, safe and reliable, its cost is low, and market prospects are extensive, have good promotional value.

Description

Portable heat exchanger tube pass cleaning machine
Technical field
The utility model relates to high pressure water cleaning field, particularly relates to the portable heat exchanger tube pass cleaning machine that a kind of energy heat exchanger tube side realizes Cleaning by High Pressure Water Jet.
Background technology
In China, most enterprise, because do not have heat exchanger cleaning device, when heat exchanger needs cleaning, can select to clean manually, these cleaning means, not only danger but also inefficiency, such serious waste manpower and time mostly.And burnisher more advanced at present all exists the problems such as maximization, expensive, operating technology is strong, not being suitable for common laborer operates, and therefore, how easily heat exchanger mechanical cleaning is the problem extremely needing to solve.
Utility model content
In order to overcome the deficiency of existing heat exchanger cleaning, the utility model provides a kind of portable heat exchanger tube pass cleaning device, and can realize common cleaning workman can, by simple hand-held, facilitate heat exchanger pipeline to carry out efficient Cleaning by High Pressure Water Jet.
For solving the problems of the technologies described above, the utility model provides a kind of portable heat exchanger tube pass cleaning machine, comprising:
Casing, is provided with plate between support in its biside plate, between this support, plate two ends are fixedly connected with described biside plate, and described biside plate is provided with the through hole passed for cleaning water pipe;
Drive unit and the forward and reverse driving mechanism of cleaning water pipe, be all located between the support in described casing on plate, described drive unit is connected with the forward and reverse driving mechanism of described cleaning water pipe;
The forward and reverse driving mechanism of described cleaning water pipe is provided with the driver part contacting with the rinse water pipe friction of passing in described casing and described cleaning water pipe forward can be driven to stretch out or oppositely retract;
Two-way switch, is located at outside described casing, is electrically connected with the control end of described drive unit.
The beneficial effects of the utility model are: coordinate with the forward and reverse driving mechanism of cleaning water pipe by arranging drive unit, control to control cleaning water pipe forward easily when cleaning through two-way switch stretch out or oppositely retract, be convenient to common laborer's hand-held heat exchanging organ pipe clean, this cleaning-machine structure is compact, easy to carry, simple to operate, safe and reliable, its cost is low, and market prospects are extensive, have good promotional value.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme of the utility model embodiment, below the accompanying drawing used required in describing embodiment is briefly described, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is the overall appearance figure of the cleaning machine of the utility model embodiment;
Fig. 2 is the first internal structure schematic diagram of the cleaning machine of the utility model embodiment;
Fig. 3 is the second internal structure schematic diagram of the cleaning machine of the utility model embodiment;
Fig. 4 is the 3rd internal structure schematic diagram of the cleaning machine of the utility model embodiment;
Fig. 5 is the drive mechanism schematic diagram of the cleaning machine of the utility model embodiment;
In figure: the both sides coverboard of 1-casing; Arm before 2-; The handle of 3-casing; The curved arc connecting plate of 4-casing; Arm after 5-; The front and back coverboard of 6-casing; Plate between 7-supports; 8-friction rubber is taken turns; 9-air motor; 10-shoulder belt tightening buckle; The upper cover of 11-casing; 12-cleans water pipe; The base plate of 13-casing; 14-driven gear; 15-power transmission shaft; 16-driving gear; The lower shoe of 17-casing; 18-collar.
Detailed description of the invention
Be clearly and completely described the technical scheme in the utility model embodiment below, obviously, described embodiment is only the utility model part embodiment, instead of whole embodiments.Based on embodiment of the present utility model, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to protection domain of the present utility model.
As shown in Figures 1 to 5, the utility model embodiment provides a kind of portable heat exchanger tube pass cleaning machine, comprising:
Casing, is provided with plate between support in its biside plate, between this support, plate two ends are fixedly connected with biside plate, and biside plate is provided with the through hole passed for cleaning water pipe; Casing is made up of structures such as base plate 13, front and back coverboard 6, both sides coverboard 1, curved arc connecting plate 4 and upper covers 11;
Drive unit and the forward and reverse driving mechanism of cleaning water pipe, be all located between the support in casing on plate, and drive unit is connected with the forward and reverse driving mechanism of cleaning water pipe;
The forward and reverse driving mechanism of cleaning water pipe is provided with and contacts the driver part that can drive and clean water pipe forward and stretch out or oppositely retract with the rinse water pipe friction of passing in casing;
Two-way switch, is located at outside casing, is electrically connected with the control end of drive unit.
In above-mentioned cleaning machine, drive unit adopts the air motor of energy forward or reverse, and the driving shaft of this air motor is provided with driving gear.Air motor can adopt two-way switch to control, and realizes the clockwise and counterclockwise rotary actuation of this air motor easily, easily realizes double-direction twist moment, drives driving gear 16 to realize two-way rotary motion.
In above-mentioned cleaning machine, the forward and reverse driving mechanism of cleaning water pipe comprises: divide the first driving mechanism and the second driving mechanism that are located at drive unit both sides; Wherein,
First driving mechanism comprises:
First group of gear, the upper and lower gear being arranged in also engagement on plate between casing inner support by power transmission shaft up and down forms;
Second group of gear, the upper and lower gear being arranged in also engagement on plate between casing inner support by power transmission shaft up and down forms;
Cogging of first group of gear is engaged with the driving gear of drive unit;
First travelling gear, be located at first group of gear cog and between the cogging of second group of gear, respectively with first group of gear cog and cogging of second group of gear is engaged;
The friction rubber that the power transmission shaft other end of the upper and lower gear of first and second group gear is equipped with as driver part is taken turns, path for passing through for cleaning water pipe between two friction rubber wheels that the power transmission shaft other end often organizing the upper and lower gear of gear is arranged, the cleaning water pipe passed through in two relative friction rubber wheel clamping CONTACT WITH FRICTION paths;
Second driving mechanism comprises:
3rd group of gear, the upper and lower gear being arranged in also engagement on plate between casing inner support by power transmission shaft up and down forms;
4th group of gear, the upper and lower gear being arranged in also engagement on plate between casing inner support by power transmission shaft up and down forms;
Cogging of 3rd group of gear is engaged with the driving gear of drive unit;
Second travelling gear, be located at the 3rd group of gear cog and between the cogging of second group of gear, respectively with first group of gear cog and the 4th group of cogging of gear is engaged;
The friction rubber that the power transmission shaft other end of the upper and lower gear of third and fourth group gear is equipped with as driver part is taken turns, the path passed through for cleaning water pipe is, the cleaning water pipe passed through in two relative friction rubber wheel clamping CONTACT WITH FRICTION paths between two friction rubber wheels that the power transmission shaft other end often organizing the upper and lower gear of gear is arranged.
The forward and reverse driving mechanism of above-mentioned cleaning water pipe is by the torque drive of power transmission shaft, driving gear 16 rotary motion, thus realize the transmission of driven gear 14, by this gear transmission structure, make whole drive mechanism compact and reliable, thus be linear movement by convert rotational motion; And by friction rubber wheel 8 with cleaning water pipe 12 fastening, make friction rubber take turns 8 to move with the motion of gear, add the close contact of friction rubber wheel 8 and cleaning water pipe 12, produce frictional force, frictional force provides a horizontal actuator force to cleaning water pipe 12, thus makes cleaning water pipe 12 carry out stretching out or retraction movement of level.
In the forward and reverse driving mechanism of above-mentioned cleaning water pipe, the via arrangement that two friction rubber wheels of the power transmission shaft other end setting of each group gear are formed is in alignment.Be convenient to detergent line straight-line pass, forward and reverse control of being more convenient for.
In above-mentioned cleaning machine, be respectively equipped with front arm and rear arm in the through hole supplying cleaning water pipe to pass that the biside plate of casing is arranged, forward and backward arm is round table-like shape, and front arm lower end is provided with water seepage hole; Rear arm place is provided with the induction gauge tap be electrically connected with the control end of drive unit.
Above-mentioned cleaning machine also comprises: cleaning water pipe, is located in front arm on biside plate and rear arm; This cleaning water pipe is in the driver part CONTACT WITH FRICTION of part in casing and the forward and reverse driving mechanism of cleaning water pipe; Cleaning water pipe outside rear arm is provided with collar.
By installing an induction gauge tap at rear arm 5 place, when have object touch after arm 5 time, control air motor 9 by this induction gauge tap to reverse, thus realize the counter motion of cleaning water pipe 12, auxiliary cleaning workman controls the advance cleaning distance of cleaning water pipe 12; Collar 18 is controlled from the distance of cleaning aqueduct shower nozzle, fix the position of water pipe collar 18 according to the length of heat exchanger tube pass before cleaning, when water pipe travels forward apart from time long, collar 18 can touch rear arm 5, now can produce above-mentioned counter motion, prevent cleaning water pipe from infinitely travelling forward, save scavenging period, ensure cleaning efficiency.
In above-mentioned cleaning machine, the lower shoe of casing is provided with seepage flow hole, and the water conveniently remained in casing oozes out, and reduces the impact on cleaning machine.
In above-mentioned cleaning machine, casing is provided with handle and shoulder belt tightening buckle, facilitates hand-held and shoulder back of the body operation.
Cleaning machine of the present utility model compared with prior art, be a kind of hand-held automatically, easily, the heat exchanger tube pass cleaning device of convenient, environmental protection.Its design is ingenious, and compact conformation is safe and reliable, simple to operate, cheap, and market prospects are extensive, have good promotional value.
Below in conjunction with Fig. 1 to Fig. 5 and specific embodiment, cleaning machine of the present utility model is described further.
Portable heat exchanger tube pass cleaning machine of the present utility model, it is graded formed by casing, drive part, drive mechanism, support portion.Wherein, casing is primarily of structure compositions such as base plate 13, front and back coverboard 6, both sides coverboard 1, curved arc connecting plate 4 and upper covers 11; Drive part mainly comprises air motor 9; Drive mechanism is primarily of parts compositions such as power transmission shaft 15, driving gear 16, driven gear 14 and friction rubber wheels 8; Support section mainly refers to plate 7 between support.
Open two-way switch, start air motor 9, air motor 9 rotates, torque is provided, by power transmission shaft 15, by torque transmission to the driving gear 16 on axle, pinion rotation makes driven gear 14 with matching rotary motion, the friction rubber wheel 8 be connected is passed in torque by the driven gear 14 being connected friction rubber wheel 8 by power transmission shaft 15 by power transmission shaft 15, by the rubbing action of friction rubber wheel 8 with cleaning water pipe 12, drive the horizontal movement of cleaning water pipe 12, by the control of two-way switch, realize the forward-reverse bidirectional-movement of cleaning water pipe 12.
When utilizing this cleaning machine, first, the Tube Sheet of Heat Exchanger that water pipe 12 position alignment will be cleaned is cleaned in front arm 2 position namely by hand-hold washer, and before ensureing, arm 2 and Tube Sheet of Heat Exchanger are point-blank as far as possible;
Secondly, open manual forward switch, now, air motor 9 can start, by shaft coupling, moment of torsion is passed to power transmission shaft 15, power transmission shaft 15 transmits torque to the driving gear 16 of the cleaning machine corresponding with motor 9, now, driving gear 16 rotary motion, drive the motion of driven gear 14 with matching, because friction rubber wheel 8 is connected with driven gear 14 by power transmission shaft 15, therefore, the motion of driving gear 16 drives the motion of driven gear 14, thus drive the rotary motion of friction rubber wheel 8, the friction rubber wheel 8 of upper and lower both sides waits clamping cleaning water pipe 12 (cleaning water pipe can be high-pressure water pipe) when mounted, therefore, cleaning water pipe 12 can produce frictional force with between friction rubber wheel 8, now, due to the effect of frictional force, cleaning water pipe 12 also can produce horizontal movement along with the motion of rubber wheel 8, thus realize the high pressure water cleaning of heat exchanging organ pipe.The distance of advancing when cleaning water pipe cleans up Tube Sheet of Heat Exchanger, then open manual reverser, and now, cleaning water pipe can corresponding counter motion, will clean water pipe withdrawal, and ensuing Tube Sheet of Heat Exchanger is cleaned in continuation in the same way; If the Tube Sheet of Heat Exchanger length of cleaning reach predetermined in advance cleaning water pipe maximum before as far as possible time, the collar 18 on cleaning water pipe can contact rear arm 5, thus, the air motor 9 of cleaning machine is reversed, realizes, the withdrawal of water pipe and protection;
Finally, after cleaning, cleaning conduit switch is turned off, then open manual reverser, cleaning water pipe is regained the appearance presented as shown in Figure 1.
This cleaning machine is by hand-guided two-way switch, and the favourable application of simple gear drive campaign and frictional force, just can control the rectilinear motion cleaning water pipe 12 like a cork, can replace the mode of domestic heat exchanger manual cleaning well; This cleaning machine can improve cleaning efficiency well, and the hand-held handle 3 of labor or shoulder back of the body cleaning machine, save cleaning workman labour, reduce the cost of cleaning, the cleaning of heat exchanger is drawn close to automation.
The above; be only the utility model preferably detailed description of the invention; but protection domain of the present utility model is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the utility model discloses; the change that can expect easily or replacement, all should be encompassed within protection domain of the present utility model.Therefore, protection domain of the present utility model should be as the criterion with the protection domain of claims.

Claims (8)

1. a portable heat exchanger tube pass cleaning machine, is characterized in that, comprising:
Casing, is provided with plate between support in its biside plate, between this support, plate two ends are fixedly connected with described biside plate, and described biside plate is provided with the through hole passed for cleaning water pipe;
Drive unit and the forward and reverse driving mechanism of cleaning water pipe, be all located between the support in described casing on plate, described drive unit is connected with the forward and reverse driving mechanism of described cleaning water pipe;
The forward and reverse driving mechanism of described cleaning water pipe is provided with the driver part contacting with the rinse water pipe friction of passing in described casing and described cleaning water pipe forward can be driven to stretch out or oppositely retract;
Two-way switch, is located at outside described casing, is electrically connected with the control end of described drive unit.
2. portable heat exchanger tube pass cleaning machine according to claim 1, is characterized in that, described drive unit adopts the air motor of energy forward or reverse, and the driving shaft of this air motor is provided with driving gear.
3. portable heat exchanger tube pass cleaning machine according to claim 1 and 2, is characterized in that, the forward and reverse driving mechanism of described cleaning water pipe comprises:
Divide the first driving mechanism and the second driving mechanism that are located at described drive unit both sides; Wherein,
Described first driving mechanism comprises:
First group of gear, the upper and lower gear being arranged in also engagement on plate between described casing inner support by power transmission shaft up and down forms;
Second group of gear, the upper and lower gear being arranged in also engagement on plate between described casing inner support by power transmission shaft up and down forms;
Cogging of described first group of gear is engaged with the driving gear of described drive unit;
First travelling gear, be located at described first group of gear cog and between the cogging of described second group of gear, respectively with described first group of gear cog and cogging of second group of gear is engaged;
The friction rubber that the power transmission shaft other end of the upper and lower gear of first and second group gear described is equipped with as driver part is taken turns, path for passing through for described cleaning water pipe between two friction rubber wheels that the power transmission shaft other end often organizing the upper and lower gear of gear is arranged, the cleaning water pipe passed through in path described in two relative friction rubber wheel clamping CONTACT WITH FRICTION;
Described second driving mechanism comprises:
3rd group of gear, the upper and lower gear being arranged in also engagement on plate between described casing inner support by power transmission shaft up and down forms;
4th group of gear, the upper and lower gear being arranged in also engagement on plate between described casing inner support by power transmission shaft up and down forms;
Cogging of described 3rd group of gear is engaged with the driving gear of described drive unit;
Second travelling gear, be located at described 3rd group of gear cog and between the cogging of described second group of gear, respectively with described first group of gear cog and the 4th group of cogging of gear is engaged;
The friction rubber that the power transmission shaft other end of the upper and lower gear of third and fourth group gear described is equipped with as driver part is taken turns, the path passed through for described cleaning water pipe is, the cleaning water pipe passed through in path described in two relative friction rubber wheel clamping CONTACT WITH FRICTION between two friction rubber wheels that the power transmission shaft other end often organizing the upper and lower gear of gear is arranged.
4. portable heat exchanger tube pass cleaning machine according to claim 3, is characterized in that, the via arrangement that two friction rubber wheels of the power transmission shaft other end setting of described each group of gear are formed is in alignment.
5. portable heat exchanger tube pass cleaning machine according to claim 1 and 2, it is characterized in that, be respectively equipped with front arm and rear arm in the through hole supplying cleaning water pipe to pass that the biside plate of described casing is arranged, described forward and backward arm is round table-like shape, and front arm lower end is provided with water seepage hole; Described rear arm place is provided with the induction gauge tap be electrically connected with the control end of described drive unit.
6. portable heat exchanger tube pass cleaning machine according to claim 5, is characterized in that, also comprise: cleaning water pipe, is located in front arm on described biside plate and rear arm;
This cleaning water pipe is in the driver part CONTACT WITH FRICTION of the part in described casing and the forward and reverse driving mechanism of described cleaning water pipe;
Described cleaning water pipe outside described rear arm is provided with collar.
7. portable heat exchanger tube pass cleaning machine according to claim 1 and 2, is characterized in that, the lower shoe of described casing is provided with seepage flow hole.
8. portable heat exchanger tube pass cleaning machine according to claim 1 and 2, is characterized in that, described casing is provided with handle and shoulder belt tightening buckle.
CN201520039795.7U 2015-01-20 2015-01-20 Portable heat exchanger tube pass cleaning machine Expired - Fee Related CN204718482U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520039795.7U CN204718482U (en) 2015-01-20 2015-01-20 Portable heat exchanger tube pass cleaning machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520039795.7U CN204718482U (en) 2015-01-20 2015-01-20 Portable heat exchanger tube pass cleaning machine

Publications (1)

Publication Number Publication Date
CN204718482U true CN204718482U (en) 2015-10-21

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Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI646300B (en) * 2016-12-09 2019-01-01 美商石器時代公司 Device for remotely pushing a flexible nozzle into and out of a pipe system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI646300B (en) * 2016-12-09 2019-01-01 美商石器時代公司 Device for remotely pushing a flexible nozzle into and out of a pipe system

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GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20151021

Termination date: 20190120