CN204711005U - Folding base mould in a kind of retainer forming technology - Google Patents

Folding base mould in a kind of retainer forming technology Download PDF

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Publication number
CN204711005U
CN204711005U CN201520440712.5U CN201520440712U CN204711005U CN 204711005 U CN204711005 U CN 204711005U CN 201520440712 U CN201520440712 U CN 201520440712U CN 204711005 U CN204711005 U CN 204711005U
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China
Prior art keywords
punch
cage
workpiece
mold
folding
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Expired - Lifetime
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CN201520440712.5U
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Chinese (zh)
Inventor
吕长寿
邬迅
余卫民
金晓煌
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She Zhu Bearing Co Ltd Of Jiangsu Province
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She Zhu Bearing Co Ltd Of Jiangsu Province
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Abstract

本实用新型涉及一种保持架成形工艺中的折底边模具,包括凸模和压块,所述压块设置在凸模上端,并向下作用于凸模上;所述凸模包括底座、设于底座上的圆锥台和周向均布于圆锥台锥面上若干凸台,两相邻所凸台之间形成保持架工件的导向定位槽。其有益效果是:很好地配合了保持架的新加工工艺,使新加工过程中的锥形工件能够一次性完成折底边,并且通过在凸模斜边上设置梯形块,使工件在模具定位固定,从而使操作简便,效率高,同时能保证所需的加工精度。

The utility model relates to a mold for folding the bottom edge in the forming process of a cage, which comprises a punch and a pressing block, the pressing block is arranged on the upper end of the punch and acts on the punch downward; the punch includes a base, The truncated cone arranged on the base and a plurality of bosses evenly distributed on the conical surface of the truncated cone in the circumferential direction, the guiding and positioning grooves for the workpiece of the cage are formed between two adjacent bosses. Its beneficial effects are: it is well matched with the new processing technology of the cage, so that the bottom edge of the tapered workpiece in the new processing process can be folded at one time, and by setting the trapezoidal block on the hypotenuse of the punch, the workpiece can be placed in the mold The positioning is fixed, so that the operation is simple and efficient, and at the same time, the required processing accuracy can be guaranteed.

Description

一种保持架成形工艺中的折底边模具A mold for folding the bottom edge in the forming process of the cage

技术领域 technical field

本实用新型涉及保持架成型工艺中的工件折底边技术,尤其涉及一种保持架成形工艺中的折底边模具。 The utility model relates to the technique of folding the bottom edge of a workpiece in the forming process of a cage, in particular to a mold for folding the bottom edge in the forming process of a cage.

背景技术 Background technique

轴承保持架的加工方法存在这样的缺陷,首先将材料裁剪成圆形,废弃的边角料多,使材料浪费严重,原材料利用率低,只有12-25%;需通过切削加工来实现设计的结构,既增加耗能又增加材料消耗,同时还增加产品制造过程的占用时间,使生产效率低,制作成本高。 There are such defects in the processing method of the bearing cage. First, the material is cut into a circle, and there are many discarded scraps, which cause serious material waste and low raw material utilization rate, which is only 12-25%. The designed structure needs to be realized by cutting. It not only increases energy consumption but also increases material consumption, and also increases the occupation time of the product manufacturing process, so that the production efficiency is low and the production cost is high.

如若针对原材料裁剪形状进行的改进而提供一种新的加工工艺,就需要对应的模具进行配合。例如将原材料首先裁剪成矩形状,再将矩形材料进行圈圆和拉伸锥面,这会使废弃的边角料大大减少,上述加工方法中,需要对锥形工件进行折底边处理。 If a new processing technology is provided for the improvement of the cutting shape of the raw material, the matching of the corresponding mold is required. For example, the raw material is first cut into a rectangular shape, and then the rectangular material is circled and the tapered surface is stretched, which will greatly reduce the discarded scrap. In the above processing method, the bottom edge of the tapered workpiece needs to be folded.

实用新型内容 Utility model content

本实用新型的目的在于提供一种在轴承保持架新的加工工艺过程中,对保持架工件进行折底边的配套模具。 The purpose of the utility model is to provide a supporting mold for folding the bottom edge of the workpiece of the cage during the new processing process of the bearing cage.

为实现上述目的,本实用新型所述的保持架成形工艺中的折底边模具,包括凸模和压块,所述压块设置在凸模上端,并向下作用于凸模上;所述凸模包括底座、设于底座上的圆锥台和周向均布于圆锥台锥面上若干凸台,两相邻所凸台之间形成保持架工件的导向定位槽。 In order to achieve the above object, the bottom edge mold in the cage forming process described in the utility model includes a punch and a pressing block, and the pressing block is arranged on the upper end of the punch and acts downward on the punch; The convex mold includes a base, a truncated cone arranged on the base, and a plurality of bosses uniformly distributed on the conical surface of the truncated cone in the circumferential direction, and guide positioning grooves for the workpiece of the cage are formed between two adjacent bosses.

一个优选的凸台设置方案是为梯形块。 A preferred boss setting scheme is a trapezoidal block.

为了保证对工件的定位和导向梯形块至圆锥台上端向下分布。 In order to ensure the positioning of the workpiece and guide the trapezoidal block to the upper end of the conical frustum, it is distributed downward.

一个优选的压块设置方案为一柱体。 A preferred configuration of the pressing block is a cylinder.

本实用新型折底边模具的有益效果在于:很好地配合了保持架的新加工工艺,使新加工过程中的锥形工件能够一次性完成折底边,并且通过在凸模斜边上设置梯形块,使工件在模具定位固定,从而使操作简便,效率高,同时能保证所需的加工精度。 The beneficial effect of the mold for folding the bottom edge of the utility model is that: it is well matched with the new processing technology of the cage, so that the tapered workpiece in the new processing process can complete the bottom edge folding at one time, and by setting the bottom edge on the hypotenuse of the punch The trapezoidal block makes the workpiece fixed in the mold, so that the operation is simple and efficient, and at the same time, the required processing accuracy can be guaranteed.

附图说明 Description of drawings

图1是折底边模具凸模的结构示意图。 Fig. 1 is a schematic structural view of the punch of the bottom-folding mold.

图2是图1所示模具底座的俯视图。 Fig. 2 is a top view of the mold base shown in Fig. 1 .

图3是工件处于初始位置时的剖面示意图。 Fig. 3 is a schematic cross-sectional view of the workpiece at its initial position.

图4是压块下压过程中的剖面示意图。 Fig. 4 is a schematic cross-sectional view during the pressing down process of the briquetting block.

图中:1是圆锥台,2是梯形块,3是底座,4是工件,5是压块。 In the figure: 1 is a conical truncated block, 2 is a trapezoidal block, 3 is a base, 4 is a workpiece, and 5 is a pressing block.

具体实施方式 Detailed ways

本实用新型是用于对经过一种全新工艺加工出的轴承保持架加工件进行折边的模具,新工将锥形且锥面上均布孔的保持架加工件通过本实用新型的折底边模具进行折边加工,形成所需的轴承保持架。下面结合一个具体的折底边模具来对本实用新型做进一步的说明。 The utility model is a mold used for folding the processed parts of the bearing cage processed by a brand-new process. Xingong passes the processed parts of the cage with a tapered shape and evenly distributed holes on the tapered surface through the folding bottom of the utility model. The side mold is folded to form the required bearing cage. The utility model will be further described below in conjunction with a specific mold for folding the bottom edge.

如图1、2,该模具主要由压块5和凸模组成,凸模包括底座3和圆锥台1。圆锥台1设置在底座3上,其上的锥面均布有若干凸台2,凸台2自圆锥台3的上端边沿锥面母线方向向下设置。凸台2为梯形块,两相邻梯形块2之间形成工件导向定位槽,用于对折边工件的定位,工件锥面上的孔嵌在凸台2上,在对工件折边时,工件可沿上述导向定位槽相对模具进行一定的移动。 As shown in Figures 1 and 2, the mold is mainly composed of a pressing block 5 and a punch, and the punch includes a base 3 and a conical frustum 1. The conical frustum 1 is arranged on the base 3, and several bosses 2 are evenly distributed on the conical surface thereon, and the bosses 2 are arranged downward from the upper edge of the conical frustum 3 along the direction of the generatrix of the conical surface. The boss 2 is a trapezoidal block, and a workpiece guiding and positioning groove is formed between two adjacent trapezoidal blocks 2, which is used for positioning the folded workpiece. The hole on the conical surface of the workpiece is embedded in the boss 2. A certain movement can be carried out relative to the mold along the above-mentioned guide positioning groove.

压块5为柱形,与凸模同轴线地设置在凸模的上方,本实施例的压块5为圆柱形,对需折边的保持架工件进行折边时,压块5在对应的液压油缸驱动下,向下作用于凸模,参见图3,将高于凸模的上端边折弯,参见图4,形成保持架。 The briquetting block 5 is cylindrical, and is coaxially arranged above the punching die. The briquetting block 5 of this embodiment is cylindrical. Driven by a hydraulic cylinder, it acts downward on the punch, see Figure 3, and bends the upper edge higher than the punch, see Figure 4, to form a cage.

Claims (4)

1.一种保持架成形工艺中的折底边模具,其特征在于:包括凸模和压块,所述压块设置在凸模上端,并向下作用于凸模上;所述凸模包括底座、设于底座上的圆锥台和周向均布于圆锥台锥面上若干凸台,两相邻凸台之间形成保持架工件的导向定位槽。 1. A bottom-folding die in a cage forming process, characterized in that: it comprises a punch and a briquetting block, and the briquetting block is arranged at the upper end of the punch and acts on the punch downwards; the punch includes The base, the truncated cone arranged on the base, and a plurality of bosses evenly distributed on the conical surface of the truncated cone in the circumferential direction, form a guiding and positioning groove for the workpiece of the cage between two adjacent bosses. 2.根据权利要求1所述的保持架成形工艺中的折底边模具,其特征在于:所述凸台为梯形块。 2 . The bottom-folding mold in the cage forming process according to claim 1 , wherein the boss is a trapezoidal block. 3 . 3.根据权利要求2所述的保持架成形工艺中的折底边模具,其特征在于:所述梯形块从圆锥台上端向下分布。 3 . The bottom-folding die in the cage forming process according to claim 2 , wherein the trapezoidal blocks are distributed downward from the upper end of the truncated cone. 4 . 4.根据权利要求1所述的保持架成形工艺中的折底边模具,其特征在于:所述压块为一柱体。 4. The bottom-folding mold in the cage forming process according to claim 1, wherein the pressing block is a cylinder.
CN201520440712.5U 2015-06-25 2015-06-25 Folding base mould in a kind of retainer forming technology Expired - Lifetime CN204711005U (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108246889A (en) * 2017-12-28 2018-07-06 洛阳轴承研究所有限公司 A kind of mold and method with tubular object extruding basket shape retainer

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108246889A (en) * 2017-12-28 2018-07-06 洛阳轴承研究所有限公司 A kind of mold and method with tubular object extruding basket shape retainer

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