CN204703528U - The vertical hanging assembling structure of the complete prefabricated wire mesh frame sandwich wallboard of a kind of assembling - Google Patents
The vertical hanging assembling structure of the complete prefabricated wire mesh frame sandwich wallboard of a kind of assembling Download PDFInfo
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Abstract
本实用新型公开了一种装配式全预制钢丝网架夹芯墙板的立式吊装结构,包括设置在墙板中的钢丝网架,所述钢丝网架包括钢丝网片,钢丝网片由横向钢丝和纵向钢丝焊接而成,墙板外设置有吊具,吊具的两端设置在墙板中并与纵向钢丝焊接连接,且在墙板中吊点位置处的钢丝网片内采用菱形加强机构对墙板中的钢丝网架进行加强,菱形加强机构与钢丝网架采用焊接连接。本实用新型力学性能优异,大大提高墙板钢丝网架在吊点处的整体稳定性和协同工作性性能,使吊具的预埋承载力具有可靠保障;规避了混凝土预埋件复杂和严苛的构造要求,预埋吊具构造最简化、预埋吊具对墙板功能影响最小化、降低墙板成本。
The utility model discloses a vertical hoisting structure of an assembled fully prefabricated steel wire grid sandwich wall panel, which comprises a steel wire grid arranged in the wall panel, the steel wire grid includes a steel wire mesh, and the steel wire mesh is composed of horizontal The steel wire and the longitudinal steel wire are welded together. There is a hanger outside the wall panel. The two ends of the hanger are set in the wall panel and welded with the longitudinal steel wire. The steel wire mesh at the hanging point in the wall panel is reinforced with a diamond shape. The mechanism strengthens the steel wire grid in the wall panel, and the diamond-shaped strengthening mechanism and the steel wire grid are connected by welding. The utility model has excellent mechanical properties, greatly improves the overall stability and cooperative work performance of the steel wire mesh frame of the wallboard at the hanging point, and ensures the pre-embedded bearing capacity of the spreader reliably; avoids the complexity and harshness of the concrete pre-embedded parts The structural requirements of the embedded spreader are the most simplified, the impact of the embedded spreader on the function of the wall panel is minimized, and the cost of the wall panel is reduced.
Description
技术领域 technical field
本实用新型涉及结构工程领域,具体地,涉及一种装配式全预制钢丝网架夹芯墙板的立式吊装结构。 The utility model relates to the field of structural engineering, in particular to a vertical hoisting structure of an assembled fully prefabricated steel wire grid sandwich wall panel.
背景技术 Background technique
钢丝网架夹芯墙板具有轻质、高强、保温隔热性能好、隔声性能佳、防火性能也满足规范要求等特点;同时,墙板内部设置空间钢筋网架,承载力具有可设计性、面层钢丝网片又可防止板面开裂等优势。其传统的制作成型方式为先将钢丝网架夹芯层采用等间距拉结钢筋固定在建筑主体结构之上,再在现场喷涂两侧面层混凝土(或水泥)成型,其属于半预制半现浇产品。 The steel wire grid sandwich wall panel has the characteristics of light weight, high strength, good thermal insulation performance, good sound insulation performance, and fire performance that meets the requirements of the code; at the same time, the space steel grid frame is installed inside the wall panel, and the bearing capacity can be designed. , The steel wire mesh on the surface layer can prevent the cracking of the board surface and other advantages. Its traditional production and molding method is to first fix the steel wire mesh frame sandwich layer on the main structure of the building with equidistant tie bars, and then spray the concrete (or cement) on both sides on the site to form it. It belongs to semi-prefabricated and semi-cast-in-place product.
近年来,在“绿色建筑行动”和“建筑工业化、住宅产业化”政策和经济发展的驱动下,装配式绿色建筑和绿色节能的建筑墙材现已成为国内研究和探索的热点。因此,将传统的轻质钢丝网架夹芯墙板进行改进、全预制化,实现全预制钢丝网架夹芯墙板的工业化生产、装配化施工具有十分重要的意义。 In recent years, driven by the policies of "Green Building Action" and "Building Industrialization, Housing Industrialization" and economic development, prefabricated green buildings and green energy-saving building wall materials have become domestic research and exploration hotspots. Therefore, it is of great significance to improve and fully prefabricate the traditional lightweight steel wire grid sandwich wall panels to realize the industrialized production and assembly construction of fully prefabricated steel wire grid sandwich wall panels.
而装配式全预制钢丝网架夹芯墙板生产、施工中一关键技术问题就是墙板的吊装。它不同于传统的轻质钢丝网架夹芯墙板的吊装,因为传统钢丝网架夹芯墙板仅对重量很轻的钢丝网架夹芯层进行吊装,而装配式全预制钢丝网架夹芯墙板根据装配式建筑的特征需求常为整间墙板(墙板高度为建筑层高、墙板宽度为建筑开间宽度),自重大,可高达4吨多;因此对吊装的承载力要求高。它也不同于现有的装配式全预制整间混凝土墙板的吊装,因为现有的装配式全预制整间混凝土墙板混凝土层厚度较厚,不小于80mm,甚至高达170mm,吊具可直接预埋与混凝土面层内,吊具的预埋件承载力具有可靠保障;而装配式全预制钢丝网架夹芯整间墙板两侧混凝土面层很薄,通常为50mm,若直接将吊具预埋于面层混凝土内,承载力难以保证;若为了满足预埋件承载和构造要求,在预埋件位置处进行墙板全实心混凝土设计,则影响墙板的保温节能性能。 And a key technical problem in the production and construction of prefabricated fully prefabricated steel wire grid sandwich wall panels is the hoisting of the wall panels. It is different from the hoisting of the traditional lightweight steel wire grid sandwich wall panels, because the traditional steel wire grid sandwich wall panels only hoist the very light weight steel wire grid sandwich layer, while the assembled fully prefabricated steel wire grid According to the characteristic requirements of the prefabricated building, the core wall panel is often the whole wall panel (the height of the wall panel is the height of the building floor, and the width of the wall panel is the width of the building bay), and its own weight can be as high as more than 4 tons; high. It is also different from the hoisting of the existing prefabricated fully prefabricated concrete wall panels, because the thickness of the concrete layer of the existing prefabricated fully prefabricated concrete wall panels is relatively thick, not less than 80mm, even as high as 170mm, and the lifting device can be directly In the pre-buried and concrete surface layer, the bearing capacity of the embedded parts of the spreader is reliably guaranteed; while the concrete surface layer on both sides of the prefabricated fully prefabricated steel wire grid sandwich wall panel is very thin, usually 50mm. It is difficult to guarantee the bearing capacity if it is embedded in the surface concrete; if in order to meet the load-bearing and structural requirements of the embedded parts, the wall panel is designed with solid concrete at the position of the embedded part, which will affect the thermal insulation and energy-saving performance of the wall panel.
实用新型内容 Utility model content
本实用新型所要解决的技术问题是提供一种装配式全预制钢丝网架夹芯墙板的立式吊装结构,该立式吊装结构构造简单、力学性能优异,预埋吊具构造最简化、预埋吊具对墙板功能影响最小化、降低墙板成本。 The technical problem to be solved by the utility model is to provide a vertical hoisting structure of an assembled fully prefabricated steel wire grid sandwich wall panel. The vertical hoisting structure has a simple structure and excellent mechanical properties. The impact of the buried spreader on the function of the wall panel is minimized, and the cost of the wall panel is reduced.
本实用新型解决上述问题所采用的技术方案是:一种装配式全预制钢丝网架夹芯墙板的立式吊装结构,包括设置在墙板中的钢丝网架,所述钢丝网架包括钢丝网片,钢丝网片由横向钢丝和纵向钢丝焊接而成,墙板外设置有吊具,吊具的两端设置在墙板中并与纵向钢丝焊接连接,且在墙板中吊点位置处的钢丝网片内采用菱形加强机构对墙板中的钢丝网架进行加强,菱形加强机构与钢丝网架采用焊接连接。本实用新型适用于装配式全预制钢丝网架夹芯墙板的平面内立式吊装结构。充分利用平面内立式吊装墙板的受荷特性,直接将吊具与墙板内两侧钢丝网片的纵向钢丝连接,使吊装荷载通过吊具直接传递至钢丝网片纵向钢丝,利用钢丝网片纵向钢丝轴向受拉承载吊装荷载,材料性能利用充分,力学性能优异。直接将吊具与墙板钢丝网架连接,钢丝网架直接受力,规避了混凝土预埋件复杂和严苛的构造要求,使预埋吊具构造最简化、预埋吊具对墙板功能影响最小化。 The technical scheme adopted by the utility model to solve the above problems is: a vertical hoisting structure of an assembled fully prefabricated steel wire grid sandwich wall panel, including a steel wire grid arranged in the wall panel, and the steel wire grid includes steel wire Mesh, the steel wire mesh is welded by horizontal steel wire and longitudinal steel wire, the wall panel is equipped with a hanger, the two ends of the hanger are set in the wall panel and welded with the longitudinal steel wire, and at the position of the hanging point in the wall panel The steel wire mesh frame in the wall panel is strengthened by a diamond-shaped strengthening mechanism, and the diamond-shaped strengthening mechanism and the steel wire mesh frame are connected by welding. The utility model is suitable for an in-plane vertical hoisting structure of an assembled fully prefabricated steel wire grid sandwich wall panel. Make full use of the load-bearing characteristics of the vertical hoisting wall panels in the plane, directly connect the hoisting device to the longitudinal steel wires of the steel wire mesh sheets on both sides of the wall panel, so that the hoisting load is directly transmitted to the longitudinal steel wires of the steel mesh sheets through the hoisting device, and use the steel wire mesh The longitudinal steel wire of the sheet is axially tensioned to carry the hoisting load, the material properties are fully utilized, and the mechanical properties are excellent. The spreader is directly connected with the steel wire grid of the wall panel, and the steel wire grid is directly stressed, which avoids the complicated and strict structural requirements of the concrete embedded parts, and makes the structure of the embedded spreader the most simplified, and the function of the embedded spreader to the wall panel impact is minimized.
所述墙板由混凝土面层、夹芯层以及钢丝网架构成,夹芯层设置在混凝土面层之间,且钢丝网架同时将夹芯层与混凝土面层连接为整体结构。所述钢丝网架由位于混凝土面层中的钢丝网片、与钢丝网片焊接且穿过夹芯层的斜插丝构成,且斜插丝单向交错布置。所述钢丝网片为方形网格状;横向钢丝沿着墙板宽度方向布置,纵向钢丝沿着墙板高度方向布置。吊具横跨混凝土面层和夹芯层,与墙板两侧钢丝网片连接后设置在混凝土面层中。所述菱形加强机构为四根加强钢丝连接构成的菱形结构。由于全预制钢丝网架夹芯墙板中钢丝网架的斜插丝为单向交错布置,其体现为多组平面桁架单独传力模式、钢丝网片的纵向钢丝之间共同工作性能差,而在吊点位置处,单根纵向钢丝往往不满足吊装承载力要求。因此,采用组合为菱形平面的加强钢丝对钢丝网架进行加强,利用菱形的环箍效应增加钢丝网片内吊装点处相邻纵向钢丝的协同工作性能,从而使预埋件承载力得到可靠保障。此外,吊具直接与钢丝网架相连,充分利用钢丝网架空间受力性能;菱形平面加强钢丝将方形网格的钢丝网片改善为三角形网格,整体稳定性更优异。 The wall panel is composed of a concrete surface layer, a sandwich layer and a steel wire mesh frame, the sandwich layer is arranged between the concrete surface layers, and the steel wire mesh frame simultaneously connects the sandwich layer and the concrete surface layer to form an integral structure. The steel wire mesh frame is composed of a steel mesh sheet located in the concrete surface layer, and oblique insertion wires welded to the steel wire mesh sheet and passing through the sandwich layer, and the oblique insertion wires are staggered in one direction. The steel wire mesh is in the shape of a square grid; the transverse steel wires are arranged along the width direction of the wallboard, and the longitudinal steel wires are arranged along the height direction of the wallboard. The spreader spans the concrete surface layer and the sandwich layer, and is set in the concrete surface layer after being connected with the steel wire mesh sheets on both sides of the wall panel. The rhombus strengthening mechanism is a rhombus structure formed by connecting four reinforcing steel wires. Since the oblique insertion wires of the steel wire mesh frame in the fully prefabricated steel wire mesh frame sandwich wall panel are arranged in a one-way staggered manner, it is reflected in the individual force transmission mode of multiple groups of plane trusses, and the joint work performance of the longitudinal steel wires of the steel mesh sheet is poor, and the At the lifting point, a single longitudinal steel wire often does not meet the requirements for lifting capacity. Therefore, the reinforced steel wire combined into a diamond-shaped plane is used to strengthen the steel wire grid, and the diamond-shaped hoop effect is used to increase the cooperative work performance of adjacent longitudinal steel wires at the hoisting point in the steel wire mesh, so that the bearing capacity of the embedded parts is reliably guaranteed. . In addition, the spreader is directly connected to the wire mesh frame, making full use of the space force performance of the wire mesh frame; the diamond-shaped plane reinforced steel wire improves the steel wire mesh of the square mesh into a triangular mesh, and the overall stability is more excellent.
综上,本实用新型的有益效果是: In summary, the beneficial effects of the utility model are:
1、本实用新型力学性能优异,大大提高墙板钢丝网架在吊点处的整体稳定性和协同工作性性能,使吊具的预埋承载力具有可靠保障; 1. The utility model has excellent mechanical properties, which greatly improves the overall stability and cooperative work performance of the steel wire mesh frame of the wall panel at the hanging point, so that the pre-embedded bearing capacity of the spreader is reliably guaranteed;
2、本实用新型规避了混凝土预埋件复杂和严苛的构造要求,预埋吊具构造最简化、预埋吊具对墙板功能影响最小化、降低墙板成本。 2. The utility model avoids the complex and strict structural requirements of the concrete embedded parts, the structure of the embedded spreader is the most simplified, the impact of the embedded spreader on the function of the wall panel is minimized, and the cost of the wall panel is reduced.
附图说明 Description of drawings
图1是本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;
图2为图1的A-A剖面示意图; Fig. 2 is the A-A sectional schematic diagram of Fig. 1;
图3为图1的B-B剖面示意图。 FIG. 3 is a schematic cross-sectional view along line B-B of FIG. 1 .
附图中标记及相应的零部件名称:1—吊具;2—混凝土面层;3—钢丝网片;4—纵向钢丝;5—加强钢丝;6—夹芯层;7—斜插丝;8—横向钢丝。 The marks in the drawings and the names of the corresponding parts: 1—spreader; 2—concrete surface; 3—steel mesh; 4—longitudinal steel wire; 5—reinforcing steel wire; 6—sandwich layer; 8—horizontal steel wire.
具体实施方式 Detailed ways
下面结合实施例及附图,对本实用新型作进一步地的详细说明,但本实用新型的实施方式不限于此。 The utility model will be further described in detail below in conjunction with the embodiments and accompanying drawings, but the implementation of the utility model is not limited thereto.
实施例1: Example 1:
如图1、图2、图3所示,一种装配式全预制钢丝网架夹芯墙板的立式吊装结构,包括设置在墙板中的钢丝网架,所述钢丝网架包括钢丝网片3,钢丝网片3由横向钢丝8和纵向钢丝4焊接而成,墙板外设置有吊具1,吊具1的两端设置在墙板中并与纵向钢丝4焊接连接,且在墙板中吊点位置处的钢丝网片3内采用四根加强钢丝5连接构成的菱形结构对墙板中的钢丝网架进行加强,菱形加强机构与钢丝网架采用焊接连接。根据计算分析,确定墙板吊点位置。吊点位置处将吊具1与墙板两侧混凝土面层2中钢丝网片3的纵向钢丝4焊接,充分利用平面内立式吊装墙板的受荷特性,使吊装荷载通过吊具直接传递至钢丝网片纵向钢丝,利用钢丝网片纵向钢丝轴向受拉承载吊装荷载,材料性能利用充分,力学性能优异。同时,在吊点位置处墙板的两侧钢丝网片3内菱形平面加强钢丝5对钢丝网架进行加强,利用菱形的环箍效应增加钢丝网片内吊装点处相邻纵向钢丝的协同工作性能,从而使预埋吊具1承载力得到可靠保障。 As shown in Figure 1, Figure 2, and Figure 3, a vertical hoisting structure for an assembled fully prefabricated steel wire grid sandwich wall panel includes a steel wire grid installed in the wall panel, and the steel wire grid includes a steel wire mesh Sheet 3, the steel wire mesh sheet 3 is welded by transverse steel wire 8 and longitudinal steel wire 4, a hanger 1 is arranged outside the wall panel, and the two ends of the hanger 1 are set in the wall panel and welded with the longitudinal steel wire 4, and The steel wire mesh sheet 3 at the hanging point position in the panel adopts a rhombus structure composed of four reinforcing steel wires 5 to strengthen the steel wire mesh frame in the wall panel, and the diamond-shaped strengthening mechanism and the steel wire mesh frame are connected by welding. According to the calculation and analysis, determine the position of the hanging point of the wall panel. At the position of the lifting point, the lifting device 1 is welded to the longitudinal steel wire 4 of the steel wire mesh sheet 3 in the concrete surface layer 2 on both sides of the wall panel, making full use of the load-bearing characteristics of the vertically hoisting wall panel in the plane, so that the hoisting load is directly transmitted through the lifting device To the longitudinal steel wires of the steel mesh, the longitudinal steel wires of the steel mesh are used to bear the hoisting load under axial tension, the material properties are fully utilized, and the mechanical properties are excellent. At the same time, the diamond-shaped plane reinforcing steel wires 5 on both sides of the wall panel at the hanging point strengthen the steel wire mesh frame, and the diamond-shaped hoop effect is used to increase the cooperative work of adjacent longitudinal steel wires at the lifting point inside the steel mesh sheet. performance, so that the bearing capacity of the pre-embedded spreader 1 is reliably guaranteed.
实施例2: Example 2:
如图1、图2、图3所示,所述墙板由混凝土面层2、夹芯层6以及钢丝网架构成,夹芯层6设置在混凝土面层2之间,钢丝网架同时将夹芯层6与混凝土面层2连接为整体结构。所述钢丝网架由位于混凝土面层2中的钢丝网片3、与钢丝网片焊接且穿过夹芯层6的斜插丝7构成,且斜插丝7单向交错布置。所述钢丝网片3为方形网格状;横向钢丝8沿着墙板宽度方向布置,纵向钢丝4沿着墙板高度方向布置(同墙板起吊方向)。吊具横跨混凝土面层2和夹芯层6,直接与钢丝网架相连,充分利用钢丝网架空间受力性能;组成菱形机构的加强钢丝5将方形网格的钢丝网片3改善为三角形网格,整体稳定性更优异。直接将吊具与墙板钢丝网架连接,钢丝网架直接受力,规避了混凝土预埋件复杂和严苛的构造要求,使预埋吊具构造最简化、预埋吊具对墙板功能影响最小化,降低墙板成本。 As shown in Fig. 1, Fig. 2, Fig. 3, described wall panel is made of concrete surface layer 2, sandwich layer 6 and steel wire mesh frame, and sandwich layer 6 is arranged between concrete surface layer 2, and steel wire mesh frame simultaneously The sandwich layer 6 is connected with the concrete surface layer 2 to form an integral structure. The steel wire mesh frame is composed of a steel wire mesh 3 located in the concrete surface layer 2, and obliquely inserted wires 7 welded to the steel wire mesh and passed through the sandwich layer 6, and the obliquely inserted wires 7 are staggered in one direction. The steel wire mesh 3 is in the shape of a square grid; the transverse steel wires 8 are arranged along the width direction of the wallboard, and the longitudinal steel wires 4 are arranged along the height direction of the wallboard (same as the lifting direction of the wallboard). The spreader straddles the concrete surface layer 2 and the sandwich layer 6, and is directly connected with the steel wire mesh frame, making full use of the space force performance of the steel wire mesh frame; the reinforced steel wire 5 forming the rhombus mechanism improves the square mesh 3 into a triangular shape Grid, the overall stability is more excellent. The spreader is directly connected with the steel wire grid of the wall panel, and the steel wire grid is directly stressed, which avoids the complicated and strict structural requirements of the concrete embedded parts, and makes the structure of the embedded spreader the most simplified, and the function of the embedded spreader to the wall panel Impact is minimized, reducing wall panel costs.
以上所述,仅是本实用新型的较佳实施例,并非对本实用新型做任何形式上的限制,凡是依据本实用新型的技术、方法实质上对以上实施例所作的任何简单修改、等同变化,均落入本实用新型的保护范围之内。 The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form. Any simple modification or equivalent change made to the above embodiments in essence according to the technology and method of the utility model, All fall within the protection scope of the present utility model.
Claims (6)
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| CN201520446765.8U Expired - Lifetime CN204703528U (en) | 2015-06-26 | 2015-06-26 | The vertical hanging assembling structure of the complete prefabricated wire mesh frame sandwich wallboard of a kind of assembling |
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| CN (1) | CN204703528U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107740548A (en) * | 2017-11-30 | 2018-02-27 | 南昌工程学院 | A kind of assembled light wallboard applied on exterior wall |
| WO2018161848A1 (en) * | 2017-03-07 | 2018-09-13 | 四川省建筑设计研究院 | Prefabricated exterior wall panel for assembly, providing structural integration and energy saving, and fabrication method thereof |
-
2015
- 2015-06-26 CN CN201520446765.8U patent/CN204703528U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2018161848A1 (en) * | 2017-03-07 | 2018-09-13 | 四川省建筑设计研究院 | Prefabricated exterior wall panel for assembly, providing structural integration and energy saving, and fabrication method thereof |
| CN107740548A (en) * | 2017-11-30 | 2018-02-27 | 南昌工程学院 | A kind of assembled light wallboard applied on exterior wall |
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Address after: 610000 No. 688, Tianfu Road, Chengdu hi tech Zone, Sichuan, China Patentee after: Sichuan architectural design and Research Institute Co.,Ltd. Address before: Dong Ma Street 610000 Sichuan city of Chengdu Province, No. 20 Patentee before: SICHUAN PROVINCIAL ARCHITECTURAL DESIGN AND RESEARCH INSTITUTE |
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