CN204702148U - Aging and the automatic charging production system of a kind of electric cooker dry combustion method - Google Patents
Aging and the automatic charging production system of a kind of electric cooker dry combustion method Download PDFInfo
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- CN204702148U CN204702148U CN201520255453.9U CN201520255453U CN204702148U CN 204702148 U CN204702148 U CN 204702148U CN 201520255453 U CN201520255453 U CN 201520255453U CN 204702148 U CN204702148 U CN 204702148U
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Abstract
The utility model relates to the aging and automatic charging production system of a kind of electric cooker dry combustion method and comprises main conveyor belt, control housing, material feeding device, support, indicator lamp, main conveyor belt is made up of at least one station, be spliced by stainless steel sheet, two high-conductivity copper rails are set in described production system, the stainless steel sheet of each station installs a socket, socket is connected with brush, is fixed together between stainless steel sheet and two brushes with insulcrete.Aging for the dry combustion method of electric cooker and automatic charging function can merge and change current manual and to feed intake reliability, production efficiency and the product design that the low raising accessory of efficiency throws in by the aging and automatic charging production system of this electric cooker dry combustion method, save production cost.
Description
Technical field
The utility model relates to production system technical field, is specifically related to the production system of the aging and automatic charging of a kind of electric cooker dry combustion method.
Background technology
At the final tache that electric cooker is produced, dry combustion method need be powered up to electric cooker aging, and in electric cooker, throw in power lead, the accessory such as specification sheets, exhaust are carried, plastic measuring glass and meal spoon.Current most of electric cooker manufacturer adopts the aging mode fed intake with prosthesis of unit dry combustion method, inefficiency.When unit dry combustion method is aging, employee's dry combustion method that electric cooker need be powered on is aging, judges whether electric cooker automatically can jump electricity and stop heating, by the time a large amount of for waste in this process because temperature of boiler is too high through after a period of time; And prosthesis's feeding mode easily occurs the many throwings of accessory due to the problem such as the state of mind of working environment, employee, leaks throwing situation, need quadratic search before causing shipment, the production cycle extends further, productive costs increases.
Summary of the invention
In order to solve the technical matters of above-mentioned appearance, the utility model provides the aging and automatic charging production system of a kind of electric cooker dry combustion method to comprise main conveyor belt, control housing, material feeding device, support, indicator lamp, main conveyor belt is made up of at least one station, be spliced by stainless steel sheet, two high-conductivity copper rails are set in described production system, the stainless steel sheet of each station installs a socket, socket is connected with brush, be fixed together with insulcrete between stainless steel sheet and two brushes, like this when electric cooker power supply is connected on socket, when aging, when main conveyor belt delivery electric cooker moves ahead, brush press against two copper rails and realizes continued power, two flat copper rails access live wire and zero line respectively.
Preferably, main conveyor belt is rack-mount, and it is connected with coupler by sprocket wheel, and coupler is connected with variable-frequency motor, and variable-frequency motor is finally connected to frequency converter.
Preferably, spacer has been welded in first piece of stainless steel sheet middle of each station.
Preferably, main belt is provided with a pot heart calibrator, in order to calibrate the position of electric cooker.
Preferably, control housing is the core that the aging and automatic charging production system of electric cooker dry combustion method controls, and comprises PLC module, sensing and detecting system, button switch operational module, HMI touch screen module.
Preferably, PLC module comprises input port, delivery port and communication port, it is in order to collect all kinds of incoming signal, is carried out the control of equipment according to the information of sensing and detecting system by button switch operational module and HMI module, thus reaches and carry out aging to feed intake with accessory of dry combustion method simultaneously.
Preferably, material feeding device comprises meal spoon delivery device, measuring cup delivery device, is vented and carries delivery device, specification sheets delivery device, power lead delivery device.
Preferably, meal spoon delivery device comprises the meal spoon be positioned at immediately below meal spoon dog-house on support and to feed intake position transduser, for detect electric cooker arrive dog-house time, inform that PLC module controls meal spoon delivery device and carries out the input of meal spoon; Measuring cup delivery device comprises the measuring cup be positioned at immediately below measuring cup dog-house on support and to feed intake position transduser, for detect electric cooker arrive dog-house time, inform that PLC module controls measuring cup delivery device and carries out the input of appetite cup; Exhaust carry delivery device comprise be positioned at exhaust the exhaust carried immediately below dog-house on support carry the position transduser that feeds intake, for detect electric cooker arrive dog-house time, inform PLC module control exhaust carry delivery device be exhausted carry cup throw in; Specification sheets delivery device comprises the specification sheets be positioned at immediately below specification sheets dog-house on support and to feed intake position transduser, for detect electric cooker arrive dog-house time, inform that PLC module control specification delivery device is described book and throws in; Power lead delivery device comprises the power lead be positioned at immediately below power lead dog-house on support and to feed intake position transduser, for detect electric cooker arrive dog-house time, inform that PLC module controls power lead delivery device and carries out power lead input.
The utility model designs and has manufactured the aging and automatic charging production system of a kind of electric cooker dry combustion method, aging for the dry combustion method of electric cooker and automatic charging function are merged, namely the automatic charging of accessory is carried out after completing when dry combustion method is aging, change current manual to feed intake reliability, production efficiency and the product design that the low raising accessory of efficiency throws in, save production cost.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of the aging and automatic charging production system of a kind of electric cooker dry combustion method that the utility model relates to;
Fig. 2 is the principle of work schematic diagram of the aging and automatic charging production system of electric cooker dry combustion method that the utility model relates to;
Fig. 3 is the continued power schematic diagram of the aging and automatic charging production system of electric cooker dry combustion method that the utility model relates to.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
As shown in Figure 1, the aging and automatic charging production system of electric cooker dry combustion method comprises main conveyor belt 1, control housing 2, meal spoon delivery device 3, measuring cup delivery device 4, exhaust carry delivery device 5, specification sheets delivery device 6, power lead delivery device 7, support 8, indicator lamp 30.Wherein, main conveyor belt 1, be arranged on support 8, it is connected with coupler 22 by sprocket wheel 21, coupler 22 is connected with variable-frequency motor 23, variable-frequency motor 23 is finally connected to frequency converter 24, and this main conveyor belt 1 is by variable-frequency motor 23 drive sprocket 21 and then drive main conveyor belt 1 to move, and delivery electric cooker 40 moves ahead.Particularly, main conveyor belt 1 is made up of 30 stations, the long 500mm of each station, being spliced by 5 100*800 (L*W) mm stainless steel sheets 50, for ensureing the conformability of electric cooker placement location, having welded spacer in first piece of stainless steel sheet middle of each station, employee is when electric cooker 40 is put in load-transfer device front end, should be pressed close to spacer, when feeding intake to facilitate, various accessory can accurately fall in pot body.Main belt 1 is provided with a pot heart calibrator 9, can feeds intake for the electric cooker 40 of different size size.In addition, as shown in Figure 3, in electric cooker 40 dry combustion method, in aging and automatic charging production system, two high-conductivity copper rails 52 are set, be connected on the source of AC of 220V, the stainless steel sheet 50 of each station installs a socket 49, socket 49 is connected with brush 51, be fixed together with insulcrete 53 between stainless steel sheet 50 and two brushes 51, like this when electric cooker 40 power supply is connected on socket 49, when aging, main conveyor belt 1 delivers brush 51 when electric cooker 40 moves ahead and press against two copper rails 52 and realize continued power, two flat copper rails 52 access live wire and zero line respectively, copper rail 52 exists only in the little fragment position in main conveyor belt 1 top.
Control housing 2 is cores that the aging and automatic charging production system of electric cooker dry combustion method controls, comprise PLC module 10, sensing and detecting system 11, button switch operational module 12, HMI touch screen module 13, wherein PLC module 10 comprises input port, delivery port and communication port, it is in order to collect all kinds of incoming signal, carried out the control of equipment according to the information of sensing and detecting system 11 by button switch operational module 12 and HMI module 13, thus reach and carry out aging to feed intake with accessory of dry combustion method simultaneously.
Meal spoon delivery device 3 comprises the meal spoon be positioned at immediately below meal spoon dog-house on support and to feed intake position transduser, for detect electric cooker 40 arrive dog-house time, inform that PLC module 10 controls meal spoon delivery device 3 and carries out the input of meal spoon; Measuring cup delivery device 4 comprises the measuring cup be positioned at immediately below measuring cup dog-house on support and to feed intake position transduser, for detect electric cooker 40 arrive dog-house time, inform that PLC module 10 controls measuring cup delivery device 4 and carries out the input of appetite cup; Exhaust carry delivery device 5 comprise be positioned at exhaust the exhaust carried immediately below dog-house on support carry the position transduser that feeds intake, for detect electric cooker 40 arrive dog-house time, inform PLC module 10 control exhaust carry delivery device 5 be exhausted carry cup throw in; Specification sheets delivery device 6 comprises the specification sheets be positioned at immediately below specification sheets dog-house on support and to feed intake position transduser, for detect electric cooker 40 arrive dog-house time, inform that PLC module 10 control specification delivery device 6 is described book and throws in; Power lead delivery device 7 comprises the power lead be positioned at immediately below power lead dog-house on support and to feed intake position transduser, for detect electric cooker 40 arrive dog-house time, inform that PLC module 10 controls power lead delivery device 7 and carries out power lead input.
The principle of work of the aging and automatic charging production system of electric cooker dry combustion method as shown in Figure 2,
After the aging and automatic charging production system of electric cooker dry combustion method powers on, employee arranges the model (pot heart calibrator is by the corresponding distance of step motor control sway) of electric cooker 40 on HMI touch screen module 13, by speed adjustment knob setting main conveyor belt 1 speed on rack, press start button, PLC module 10 sends signal to frequency converter 24, frequency converter 24 drives variable-frequency motor 23 to rotate, and motor 23 is with movable sprocket 21 to rotate by coupler 22, thus drives main conveyor belt 1 to move ahead.
Employee stands in the top of main conveyor belt 1, electric cooker 40 is pressed close to the spacer of each station, and connecting with the mains to electric cooker 40, to carry out dry combustion method aging, when electric cooker 40 be forwarded to calibrator 9 also face the spacer that station welds time, the pot heart, just to immediately below meal spoon pay-off discharging opening, now judges that all kinds of charging device has been installed position transduser and whether detected that there is electric cooker 40 in front.If all do not had, then main conveyor belt 1 continues to move ahead; If had, then main conveyor belt 1 stops, and corresponding charging device feeds intake, and charging device prepares next material after feeding intake and terminating immediately, thus improves speed of getting the raw materials ready.When meal spoon, measuring cup, exhaust are carried, after specification sheets, power lead all throw in, main conveyor belt 1 continues to move ahead, when advancing to main conveyor belt 1 end, electric cooker 40 power lead is pulled up by employee, and confirm dry combustion method aging whether have jump electricity, do not jump then belonging to and having faulty item of electricity, be positioned over maintenance district, have the electric cooker 40 of jumping electricity it to be shifted out at main conveyor line and put into bagging area and carry out packing cartonning.
Aging and the automatic charging production system of the electric cooker dry combustion method related in the present embodiment significantly can promote work efficiency, electric cooker enterprise all adopted artificial aging and accessory to feed intake production system in the past, each production system need be equipped with 12 employees, completes the aging of 100 electric cookers and accessory and to feed intake required time: 100 minutes.During secondary detection, every 100 electric cooker required times 20 minutes, find that wherein the accessory mistake that feeds intake has 2 ~ 6.As shown in table 1 below
Situation before table 1 uses
After using the aging and automatic charging production system of the electric cooker dry combustion method in the present embodiment: only need two employees, the feeding of head end electric cooker locates one, end electric cooker feeding one.Complete the aging of 100 electric cookers and accessory to feed intake required time: 15 minutes.Detect the electric cooker completing packaging, do not find that there is the situation generation that accessory feeds intake wrong, accuracy is 100%, therefore saves the operation of double sampling inspection, as shown in table 2 below.
Situation after table 2 uses
As can be seen here, the introducing of this production system saves manpower greatly, enhances productivity, and improves the reliability of accessory input, ensures that in each electric cooker, often kind of accessory only has one, shortens the production cycle, saves production cost.
A representative embodiment of the present utility model obtains detailed description with reference to accompanying drawing.These detailed descriptions further believe content only to those skilled in the art, for enforcement preferred aspect of the present utility model, and can not limit scope of the present utility model.Only have the right requirement for determining protection domain of the present utility model.Therefore, the characteristic sum step in aforementioned detailed description in conjunction with dispensable for implementing the utility model in the broadest scope, and alternatively only instruction is provided to the representative embodiment of special detailed description of the present utility model.In addition, in order to obtain of the present utility model being attached with by embodiment, the various different feature providing instruction in the description combines by various ways, but these modes are not exemplified out especially.
Claims (8)
1. the aging and automatic charging production system of an electric cooker dry combustion method, it comprises main conveyor belt (1), control housing (2), material feeding device, support (8), indicator lamp (30), main conveyor belt (1) is made up of at least one station, be spliced by stainless steel sheet (50), two high-conductivity copper rails (52) are set in described production system, the upper installation socket (49) of the stainless steel sheet (50) of each station, socket (49) is connected with brush (51), be fixed together with insulcrete (53) between stainless steel sheet (50) and two brushes (51), like this when electric cooker (40) power supply is connected on socket (49), when aging, when main conveyor belt (1) delivery electric cooker (40) moves ahead, brush (51) press against two copper rails (52) and realizes continued power, two flat copper rails (52) access live wire and zero line respectively.
2. production system according to claim 1, it is characterized in that: main conveyor belt (1) is arranged on support (8), it is connected with coupler (22) by sprocket wheel (21), coupler (22) is connected with variable-frequency motor (23), and variable-frequency motor (23) is finally connected to frequency converter (24).
3. production system according to claim 2, is characterized in that: welded spacer in first piece of stainless steel sheet middle of each station.
4. production system according to claim 3, is characterized in that: on main belt (1), be provided with a pot heart calibrator (9), in order to calibrate the position of electric cooker (40).
5. the production system according to any one of claim 1-4, it is characterized in that: control housing (2) is the core that the aging and automatic charging production system of electric cooker dry combustion method controls, and comprises PLC module (10), sensing and detecting system (11), button switch operational module (12), HMI touch screen module (13).
6. production system according to claim 5, it is characterized in that: PLC module (10) comprises input port, delivery port and communication port, it is in order to collect all kinds of incoming signal, carried out the control of equipment according to the information of sensing and detecting system (11) by button switch operational module (12) and HMI module (13), thus reach and carry out aging to feed intake with accessory of dry combustion method simultaneously.
7. production system according to claim 5, is characterized in that: material feeding device comprises meal spoon delivery device (3), measuring cup delivery device (4), is vented and carries delivery device (5), specification sheets delivery device (6), power lead delivery device (7).
8. production system according to claim 6, it is characterized in that: meal spoon delivery device (3) comprises the meal spoon be positioned at immediately below meal spoon dog-house on support and to feed intake position transduser, during for detecting electric cooker (40) arrival dog-house, inform that PLC module (10) controls meal spoon delivery device (3) and carries out the input of meal spoon; Measuring cup delivery device (4) comprises the measuring cup be positioned at immediately below measuring cup dog-house on support and to feed intake position transduser, during for detecting electric cooker (40) arrival dog-house, inform that PLC module (10) controls measuring cup delivery device (4) and carries out the input of appetite cup; Exhaust carry delivery device (5) comprise be positioned at exhaust the exhaust carried immediately below dog-house on support carry the position transduser that feeds intake, for detect electric cooker (40) arrive dog-house time, inform PLC module (10) control exhaust carry delivery device (5) be exhausted carry cup throw in; Specification sheets delivery device (6) comprises the specification sheets be positioned at immediately below specification sheets dog-house on support and to feed intake position transduser, during for detecting electric cooker (40) arrival dog-house, inform that PLC module (10) control specification delivery device (6) is described book and throws in; Power lead delivery device (7) comprises the power lead be positioned at immediately below power lead dog-house on support and to feed intake position transduser, during for detecting electric cooker (40) arrival dog-house, inform that PLC module (10) controls power lead delivery device (7) and carries out power lead input.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520255453.9U CN204702148U (en) | 2015-04-24 | 2015-04-24 | Aging and the automatic charging production system of a kind of electric cooker dry combustion method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520255453.9U CN204702148U (en) | 2015-04-24 | 2015-04-24 | Aging and the automatic charging production system of a kind of electric cooker dry combustion method |
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| CN204702148U true CN204702148U (en) | 2015-10-14 |
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| CN201520255453.9U Expired - Fee Related CN204702148U (en) | 2015-04-24 | 2015-04-24 | Aging and the automatic charging production system of a kind of electric cooker dry combustion method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104803163A (en) * | 2015-04-24 | 2015-07-29 | 周钦河 | Electric cooker dry ageing and automatic feeding production system |
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2015
- 2015-04-24 CN CN201520255453.9U patent/CN204702148U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104803163A (en) * | 2015-04-24 | 2015-07-29 | 周钦河 | Electric cooker dry ageing and automatic feeding production system |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151014 Termination date: 20170424 |
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| CF01 | Termination of patent right due to non-payment of annual fee |