CN204700399U - Loudspeaker automatic welding instrument - Google Patents
Loudspeaker automatic welding instrument Download PDFInfo
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- CN204700399U CN204700399U CN201520367282.9U CN201520367282U CN204700399U CN 204700399 U CN204700399 U CN 204700399U CN 201520367282 U CN201520367282 U CN 201520367282U CN 204700399 U CN204700399 U CN 204700399U
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- Prior art keywords
- fixture
- solder horn
- mobile device
- automatic welding
- axis
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Links
- 238000003466 welding Methods 0.000 title claims abstract description 50
- 229910000679 solder Inorganic materials 0.000 claims abstract description 41
- 230000007246 mechanism Effects 0.000 claims abstract description 37
- 238000005476 soldering Methods 0.000 claims description 25
- 238000000034 method Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000007787 solid Substances 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- VMQPMGHYRISRHO-UHFFFAOYSA-N benzvalene Chemical group C1=CC2C3C1C32 VMQPMGHYRISRHO-UHFFFAOYSA-N 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 230000002463 transducing effect Effects 0.000 description 1
Landscapes
- Resistance Welding (AREA)
Abstract
The utility model discloses a kind of loudspeaker automatic welding instrument, comprise workbench, fixture, solder horn device and mobile device, workbench comprises table base and bracing frame, bracing frame is provided with moving track, moving track connects mobile device, mobile device comprises X-axis travel mechanism and Y-axis moving mechanism, X-axis travel mechanism matches with Y-axis moving mechanism, X-axis travel mechanism is connected with moving track, Y-axis moving mechanism is connected with solder horn device, solder horn device comprises solder horn, fixture and turning cylinder, fixture upper end connects Y-axis moving mechanism, fixture lower end connection of rotating axle, turning cylinder connects solder horn, table base is provided with fixture, fixture comprises speaker support base and fixed station.By the motion of mobile device, solder horn is accurately positioned pad, avoids because error causes welding not in place, insecure, effectively reduce cost of labor, enhance productivity, and improve the yields of product.
Description
Technical field
The utility model relates to welding technology field, especially relates to a kind of loudspeaker automatic welding instrument.
Background technology
Loudspeaker is a kind of very conventional electro-acoustic transducer device, can see it in the electronic circuit of speaking.Loudspeaker is a device the weakest in electronic devices and components, and for acoustics, it is again a most important device.Loudspeaker of a great variety, and price differs greatly.Audio-frequency electric, by electromagnetism, piezoelectricity or electrostatic effect, makes its cone or diaphragm vibration surrounding air cause sound equipment.Divide moving-coil type, condenser type, piezoelectric type, electromagnetic type, the gentle loudspeaker of electric ion type etc. by transducing mechanism and structure, dynamic speaker has that electroacoustic performance is good, sound construction, low cost and other advantages, is widely used; By acoustic radiation material separation benzvalene form, horn type, diaphragm type; Circle, ellipse, dual cone and rubber corrugated rim is divided by cone shape; Divide bass, middle pitch, high pitch by operating frequency, recorder be special, television set is special being also divided into of having, common and high-fidelity loudspeaker etc.; Low ESR and high impedance is divided by voice coil loudspeaker voice coil impedance; Straight spoke and ambient sound etc. are divided by effect.
Manufacture in assembling line at loudspeaker, need to weld two weld tabs on a speaker, during welding, first weld tabs is inserted in loudspeaker welding ends welding hole, then weld, length because of welding is greater than the height of loudspeaker, and during welding, loudspeaker can not be fixed, and causes weld tabs not prison welding solid, if adopt the mode of production of manual small lot simultaneously, labor strength is large, efficiency is low, and welding quality can not be guaranteed, impact assembling.
Utility model content
The utility model object is to provide a kind of loudspeaker automatic welding instrument, mainly for the prior art loudspeaker defect that not prison welding is solid when welding, fixed mount is provided with mobile device, by the motion of mobile device, solder horn is accurately positioned pad, avoid because error causes welding not in place, insecure, by fixture, loudspeaker is fixed on workbench, make loudspeaker more firm when welding job, effective reduction cost of labor, enhance productivity, and improve the yields of product.
In order to solve the problem, have employed following solution:
Loudspeaker automatic welding instrument, comprise workbench, fixture, solder horn device and mobile device, it is characterized in that: workbench comprises table base and bracing frame, the upper end of bracing frame is provided with moving track, moving track connects mobile device, mobile device comprises X-axis travel mechanism and Y-axis moving mechanism, X-axis travel mechanism is connected to moving track, the lower end of X-axis travel mechanism connects Y-axis moving mechanism, Y-axis moving mechanism is connected with solder horn device, solder horn device comprises solder horn, fixture and turning cylinder, fixture upper end connects Y-axis moving mechanism, fixture lower end connection of rotating axle, turning cylinder connects solder horn, table base is provided with fixture, fixture comprises speaker support base, speaker support base is provided with the first soldering opening, second soldering opening and get thing mouth, first soldering opening is located at the second soldering opening and is got between thing mouth, second soldering opening with get thing mouth and be symmetrical arranged.
Further, the side of bracing frame is provided with servomotor, and servomotor and mobile device cooperatively interact, the convenient work controlling mobile device.
Further, base is provided with gauge tap, gauge tap comprises the first gauge tap, the second gauge tap and emergency stop switch, gauge tap and servomotor cooperatively interact, first gauge tap starts the running of whole device, second gauge tap by device stop and getting back to original position, emergency stop switch the safety ensureing whole device is set.
Further, the side of solder horn is connected with camera, camera is connected with data line, data line is connected with display screen, display screen is located at the side of workbench, and display screen matches with camera, allows solder horn along with in the motion process of mobile device, carry out the situation of real time inspection solder horn, convenient location.
Further, be provided with positioning convex inside speaker support base, positioning convex is located at the below of the first soldering opening and the second soldering opening, makes loudspeaker be positioned the center of speaker support base, convenient by getting the parts taking-up that thing mouth will complete.
Further, the side of workbench is provided with blows bits blower fan, blows bits blower fan connection servomotor, stays the detritus in speaker support base to blow down by after work, blows bits blower fan center and get thing mouth to coincide, and makes to blow blowing of bits blower fan and considers Function to be worth doing to best.
Further, fixture comprises fixed station, and the side of speaker support base is located at by fixed station, and speaker support base matches with fixed station, and convenient fixing weldment, makes welding process stablize.
Owing to adopting technique scheme, there is following gain effect
The utility model is a kind of loudspeaker automatic welding instrument, mainly for the prior art loudspeaker defect that not prison welding is solid when welding, fixed mount is provided with mobile device, by the motion of mobile device, solder horn is accurately positioned pad, avoid because error causes welding not in place, insecure, by fixture, loudspeaker is fixed on workbench, make loudspeaker more firm when welding job, effective reduction cost of labor, enhance productivity, and improve the yields of product.
Traditional welding equipment is set up on workbench, the operation of solder horn is controlled with mobile device, the transverse shifting of solder horn is controlled with X-axis travel mechanism, vertically moving of solder horn is controlled by Y-axis moving mechanism, by cooperatively interacting of X-axis travel mechanism and Y-axis moving mechanism, reach the object accurately moving to impact point, make it to replace manual operation, decrease and cause error because of artifact, cause product defective.Simultaneously by the turning cylinder on solder horn device, rotate around fixture, by rotating the difference arrived on vertical plane, coordinating mobile device to carry out, having easy and simple to handle, safe and reliable advantage.At the camera that the side of solder horn device is provided with, whether accurately can be used for observing welding position, presented by display screen, reach the object of convenient fine setting.By speaker support base, welding assembly is fixed, parts can not be moved because of external force in the process of welding, coordinate fixed station outside line to be fixed simultaneously, reach the effect of stabilizing means.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the utility model is described in further detail:
Fig. 1 is the utility model loudspeaker automatic welding instrument structural representation;
Fig. 2 is the structural representation of the utility model solder horn device;
Fig. 3 is the structural representation of the utility model speaker support base;
Fig. 4 is that the A of Fig. 3 is to structural representation;
Fig. 5 is the structural representation that the utility model blows bits blower fan.
Detailed description of the invention
As shown in Figures 1 to 5, loudspeaker automatic welding instrument, comprise workbench, fixture, solder horn device and mobile device, workbench comprises table base 11 and bracing frame 12, the side of bracing frame 12 is provided with servomotor 13, servomotor 13 and mobile device cooperatively interact, the convenient work controlling mobile device.Bracing frame 12 is provided with moving track 23, moving track 23 connects mobile device, mobile device comprises X-axis travel mechanism 21 and Y-axis moving mechanism 22, X-axis travel mechanism 21 is connected to moving track 23, the lower end of X-axis travel mechanism 21 connects Y-axis moving mechanism 22, Y-axis moving mechanism 22 is connected with solder horn device, solder horn device comprises solder horn 31, fixture 32 and turning cylinder 33, fixture 32 upper end connects Y-axis moving mechanism 22, fixture 32 lower end connection of rotating axle 33, turning cylinder 33 connects solder horn 31, the side of solder horn 31 is connected with camera 34, camera 34 is connected with data line 35, data line 35 is connected with display screen 14, display screen 14 matches with camera 34, allow solder horn 31 along with in the motion process of mobile device, carry out the situation of real time inspection solder horn 31, convenient location.Table base 11 is provided with fixture, fixture comprises speaker support base 41 and fixed station 42, the side of speaker support base 41 is located at by fixed station 42, speaker support base 41 matches with fixed station 42, positioning convex 46 is provided with inside speaker support base 41, positioning convex 46 is located at the below of the first soldering opening 43 and the second soldering opening 44, makes loudspeaker be positioned the center of speaker support base 41, convenient by getting the parts taking-up that thing mouth 45 will complete.Speaker support base 41 is provided with the first soldering opening 43, second soldering opening 44 and gets thing mouth 45, first soldering opening 43 and is located at the second soldering opening 44 and gets between thing mouth 45, the second soldering opening 44 with get thing mouth 45 and be symmetrical arranged.Table base 11 is provided with gauge tap, gauge tap comprises the first gauge tap 51, second gauge tap 52 and emergency stop switch 53, gauge tap and servomotor 13 cooperatively interact, first gauge tap 51 starts the running of whole device, second gauge tap 52 allow device stop and getting back to original position, emergency stop switch 53 the safety ensureing whole device is set.The side of workbench is provided with blows bits blower fan 15, blow bits blower fan 15 and connect servomotor 13, stay the detritus in speaker support base 41 to blow down by after work, blow bits blower fan 15 center and get thing mouth 45 and coincide, what make to blow bits blower fan 15 blows bits Function to the best.
Workbench is made up of bracing frame 12 and table base 11, be bolted, table base 11 provides stable support, the stability of assurance device can to whole device, bracing frame 12 can allow mobile device above workbench, is finished the work by displacement.Mobile device can control solder horn device and move to X-axis and Y direction in a plane, moved to X-direction by X-axis travel mechanism 21, moved to Y-axis by Y-axis moving mechanism 22, cooperation between the two, make solder horn device to planar target position, then open the turning cylinder 33 on solder horn device, make it to move to points different on welding assembly, again by the cooperation with X-axis travel mechanism 21 and Y-axis moving mechanism 22, complete the welding job of different parts.Camera 34 is also provided with in the side of solder horn 31, can by the distance situation between solder horn device and speaker support base 41, be passed to display screen 14 by data wire and amplify display, while shift position, handled easily personnel more accurately move to impact point.Speaker support base 41 is provided with the first soldering opening 43 and the second soldering opening 44, during welding, welding assembly is fixed on speaker support base 41, two weld tabs welding ends are made to lay respectively in the first soldering opening 43 and the second soldering opening 44, make weld tabs and sealing wire firm welding, the other end of welding machine parts is positioned on fixed station 42, stability when improve welding and welding quality, by getting thing mouth 45, weldment is taken out after having welded, convenient and swift.Whole loudspeaker automatic welding instrument achieves in weld job process and accurately locates and accurate welding, and simple to operate, production efficiency improves a lot, large batch of production can be realized, effectively reduce cost, and welding quality specification, decrease the interference of artifact, reduce the labour intensity of workman.
These are only specific embodiment of the utility model, but technical characteristic of the present utility model is not limited thereto.Any based on the utility model, for solving substantially identical technical problem, realize substantially identical technique effect, done ground simple change, equivalent replacement or modification etc., be all covered by among protection domain of the present utility model.
Claims (7)
1. loudspeaker automatic welding instrument, comprise workbench, fixture, solder horn device and mobile device, it is characterized in that: described workbench comprises table base and bracing frame, the upper end of support frame as described above is provided with moving track, described moving track connects described mobile device, described mobile device comprises X-axis travel mechanism and Y-axis moving mechanism, described X-axis travel mechanism is connected to described moving track, the lower end of described X-axis travel mechanism connects described Y-axis moving mechanism, described Y-axis moving mechanism is connected with solder horn device, described solder horn device comprises solder horn, fixture and turning cylinder, described fixture upper end connects described Y-axis moving mechanism, described fixture lower end connects described turning cylinder, described turning cylinder connects described solder horn, described table base is provided with described fixture, described fixture comprises speaker support base, described speaker support base is provided with the first soldering opening, second soldering opening and get thing mouth, described first soldering opening is located at described second soldering opening and is describedly got between thing mouth, described second soldering opening and described thing mouth of getting are symmetrical arranged.
2. loudspeaker automatic welding instrument according to claim 1, is characterized in that: the side of support frame as described above is provided with servomotor, and described servomotor and described mobile device cooperatively interact.
3. loudspeaker automatic welding instrument according to claim 2, it is characterized in that: described table base is provided with gauge tap, described gauge tap comprises the first gauge tap, the second gauge tap, the 3rd gauge tap and emergency stop switch, and described gauge tap and described servomotor cooperatively interact.
4. loudspeaker automatic welding instrument according to claim 1, it is characterized in that: the side of described solder horn is connected with camera, described camera is connected with data line, described data line is connected with display screen, described display screen is located at the side of described workbench, and described display screen matches with described camera.
5. loudspeaker automatic welding instrument according to claim 1, it is characterized in that: be provided with positioning convex inside described speaker support base, described positioning convex is located at the below of described first soldering opening and described second soldering opening.
6. loudspeaker automatic welding instrument according to claim 2, is characterized in that: the side of described workbench is provided with blows bits blower fan, described in blow bits blower fan connect described servomotor, described in blow bits blower fan center and described thing mouth of getting coincide.
7. loudspeaker automatic welding instrument according to claim 1, is characterized in that: described fixture comprises fixed station, and the side of described speaker support base is located at by described fixed station, and described speaker support base matches with described fixed station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520367282.9U CN204700399U (en) | 2015-06-01 | 2015-06-01 | Loudspeaker automatic welding instrument |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520367282.9U CN204700399U (en) | 2015-06-01 | 2015-06-01 | Loudspeaker automatic welding instrument |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204700399U true CN204700399U (en) | 2015-10-14 |
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ID=54280036
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520367282.9U Expired - Fee Related CN204700399U (en) | 2015-06-01 | 2015-06-01 | Loudspeaker automatic welding instrument |
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| Country | Link |
|---|---|
| CN (1) | CN204700399U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107717160A (en) * | 2017-11-17 | 2018-02-23 | 深圳市策维科技有限公司 | A kind of apparatus and method of automatic welding Mobile phone horn |
-
2015
- 2015-06-01 CN CN201520367282.9U patent/CN204700399U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107717160A (en) * | 2017-11-17 | 2018-02-23 | 深圳市策维科技有限公司 | A kind of apparatus and method of automatic welding Mobile phone horn |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151014 |