CN204687181U - High-efficiency vapor heating system - Google Patents
High-efficiency vapor heating system Download PDFInfo
- Publication number
- CN204687181U CN204687181U CN201520387451.5U CN201520387451U CN204687181U CN 204687181 U CN204687181 U CN 204687181U CN 201520387451 U CN201520387451 U CN 201520387451U CN 204687181 U CN204687181 U CN 204687181U
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- China
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- condensed water
- heating
- return pipe
- chamber
- steam
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- Withdrawn - After Issue
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Abstract
The utility model relates to a kind of high-efficiency vapor heating system, comprise tilting main steam range, tilting condensed water house steward and there is the heating plate of heating chamber, the other steam inlet tube be connected to towards heater plate chamber in described main steam range, the upper side of described condensed water house steward is connected to the condensed water return pipe be connected with heater plate chamber, be positioned at and on the upside of main steam range, be arranged at intervals with the first row air hose that to communicate with its inner chamber, described heating plate is connected with the second row air hose be communicated with its heating chamber top; Described condensed water return pipe is provided with U-tube structure, the pipeline section on condensed water return pipe between U-tube and condensed water house steward is provided with drain valve.This high-efficiency vapor heating system can improve the speed of preheating greatly, shortens the heat time, can the consumption of steam saving greatly, and due to air venting has been fallen, the temperature difference of heater plate surface is very little, thus improves tyre vulcanization quality.
Description
Technical field
The utility model relates to a kind of high-efficiency vapor heating system.
Background technology
Current saturated vapor heating system, especially tyre vulcanization steam-heating system, because its heating unit (hot plate and mould) apparatus structure is complicated, volume is comparatively large, causes the problem that the heat time is long, surface temperature difference is large etc.But owing to not finding the root of problem, therefore preheat speed to accelerate, condensation water sieve exhaust-valve can only be opened, accelerate the amount of flow of steam, rise to accelerate temperature, cause steam consumption a lot of like this, waste a lot of energy, present TBI(load-carrying) tire preheating time on average wants more than 4 hour, have impact on the output of sulfuration.Heating unit surface temperature is uneven in addition, and the temperature difference reaches 2-3 ° of C, thus have impact on tyre vulcanization quality.
There is the reason of some the problems referred to above: 1, there is free gas in steam pipe; In the saturated vapor of 2, whatsoever pressure, all there is hot-air, and these air due to proportion smaller, always there is the top such as steam pipe or heating unit, it is more difficult for it being emitted, and air has heat insulation effect, heating unit unit temp is made to increase slow, preheating time is very long, and air makes heating unit apparatus surface temperature uneven simultaneously, and the temperature difference is very large; And because air is constantly piled up, it is more difficult that steam trap correctly discharges condensed water, even can not discharge, and causes heating unit ponding.
Utility model content
In view of this, the purpose of this utility model is to provide one can improve firing rate, shortens the heat time, the high-efficiency vapor heating system of the consumption of steam saving.
The utility model adopts following scheme to realize: a kind of high-efficiency vapor heating system, comprise tilting main steam range, tilting condensed water house steward and there is the heating plate of heating chamber, the other steam inlet tube be connected to towards heater plate chamber in described main steam range, the upper side of described condensed water house steward is connected to the condensed water return pipe be connected with heater plate chamber, be positioned at and on the upside of main steam range, be arranged at intervals with the first row air hose that to communicate with its inner chamber, described heating plate is connected with the second row air hose be communicated with its heating chamber top; Described condensed water return pipe is provided with U-tube structure, the pipeline section on condensed water return pipe between U-tube and condensed water house steward is provided with drain valve.
Further, described first row air hose and second row air hose upper end are provided with the filter only permitted air and pass, and the top being positioned at filter is provided with silencer.
Further, described steam inlet tube is provided with steam reducing valve, the pipeline section on steam inlet tube between steam reducing valve and main steam range is provided with the first stop valve.
Further, the pipeline section on described condensed water return pipe between U-tube and heating plate is provided with temperature sensor and the second stop valve.
Compared with prior art, the utility model has following beneficial effect: this high-efficiency vapor heating system can improve the speed of preheating greatly, shorten the heat time, can the consumption of steam saving greatly, about save more than 40%, and due to air venting has been fallen, the temperature difference of heater plate surface is very little, the temperature difference can reach ± 0.5 ° of about C, thus improves tyre vulcanization quality.
For making the purpose of this utility model, technical scheme and advantage clearly understand, below by specific embodiment and relevant drawings, the utility model will be described in further detail.
Accompanying drawing explanation
Fig. 1 is the utility model embodiment system construction figure;
Number in the figure illustrates: 1-main steam range, 2-condensed water house steward, 3-heating plate, 4-heating chamber, 5-steam inlet tube, 6-condensed water return pipe, 7-first row air hose, 8-second row air hose, 9-U type pipe, 10-drain valve, 11-filter, 12-silencer, 13-steam reducing valve, 14-first stop valve, 15-temperature sensor, 16-second stop valve, 17-tyre vulcanized mould.
Detailed description of the invention
As shown in Figure 1, a kind of high-efficiency vapor heating system, comprise tilting main steam range 1, tilting condensed water house steward and the heating plate 3 with heating chamber 4, described heating plate 3 is arranged on tyre vulcanized mould 17, sulfurizing mould is heated, described main steam range is connected with boiler, and the other steam inlet tube 5 be connected to towards heating plate 3 heating chamber 4 in main steam range 1, on described condensed water house steward 2, side is connected to the condensed water return pipe 6 be connected with heating plate 3 heating chamber 4, be positioned at and on the upside of main steam range 1, be arranged at intervals with the first row air hose 7 that to communicate with its inner chamber, described heating plate 3 is connected with the second row air hose 8 be communicated with its heating chamber 4 top, described condensed water return pipe 6 is provided with U-tube 9 structure, the pipeline section on condensed water return pipe 6 between U-tube 9 and condensed water house steward 2 is provided with drain valve 10.
In the present embodiment, described U-tube 9 is arranged on distance drain valve entrance 50 ~ 100mm place, and what drain valve can be made to discharge is condensed water, reduce the meaningless discharge of steam, save quantity of steam, the frequency of condensed water elimination can have been reduced simultaneously, and then reduce the steam emitted with condensed water.
In the present embodiment, described first row air hose 7 and second row air hose 8 upper end are provided with the filter 11 only permitted air and pass, the top being positioned at filter 11 is provided with silencer 12, in main steam range, each segment distance increases a first row air hose, air in guarantee steam is emptying to be bled off, and ensures that in main steam range be saturated vapor as far as possible; At the second row air hose of heating plate, the air in guarantee heating chamber is emptying to be bled off, and ensure heating plate quick heating, heater plate surface has a narrow range of temperature; In specific implementation process, also can not use filter, but by first row air hose and second row air hose upper end closed and to offer a diameter be the steam vent of 0.2 ~ 2mm, also can reach with this effect adopting filter.
In the present embodiment, described silencer 12 adopts the buckle closure be buckled on filter, and described buckle closure offers through hole.
In the present embodiment, described steam inlet tube 5 is provided with steam reducing valve 13, steam reducing valve 13 is by PID regulable control, and the pipeline section on steam inlet tube 5 between steam reducing valve 13 and main steam range 1 is provided with the first stop valve 14.
In the present embodiment, pipeline section on described condensed water return pipe 6 between U-tube 9 and heating plate 3 is provided with temperature sensor 15 and the second stop valve 16, temperature sensor 15 is arranged on condensation-water drain place on heating plate, and detected temperatures is yours close to heating plate, ensures temperature correctness.
This high-efficiency vapor heating system can accelerate the rising of temperature, and the time can shorten 1/3 ~ 1/2, can reduce steam consumption 1/3 ~ 2/5, arranges rational heating flow channel on hot plate, and the temperature difference can ensure at ± 0.5 ° of about C.
Above-listed preferred embodiment; the purpose of this utility model, technical scheme and advantage are further described; be understood that; the foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.
Claims (4)
1. a high-efficiency vapor heating system, it is characterized in that: comprise tilting main steam range, tilting condensed water house steward and there is the heating plate of heating chamber, the other steam inlet tube be connected to towards heater plate chamber in described main steam range, the upper side of described condensed water house steward is connected to the condensed water return pipe be connected with heater plate chamber, be positioned at and on the upside of main steam range, be arranged at intervals with the first row air hose that to communicate with its inner chamber, described heating plate is connected with the second row air hose be communicated with its heating chamber top; Described condensed water return pipe is provided with U-tube structure, the pipeline section on condensed water return pipe between U-tube and condensed water house steward is provided with drain valve.
2. high-efficiency vapor heating system according to claim 1, is characterized in that: described first row air hose and second row air hose upper end are provided with the filter only permitted air and pass, and the top being positioned at filter is provided with silencer.
3. high-efficiency vapor heating system according to claim 2, it is characterized in that: described steam inlet tube is provided with steam reducing valve, the pipeline section on steam inlet tube between steam reducing valve and main steam range is provided with the first stop valve.
4. high-efficiency vapor heating system according to claim 3, is characterized in that: the pipeline section on described condensed water return pipe between U-tube and heating plate is provided with temperature sensor and the second stop valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520387451.5U CN204687181U (en) | 2015-06-08 | 2015-06-08 | High-efficiency vapor heating system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520387451.5U CN204687181U (en) | 2015-06-08 | 2015-06-08 | High-efficiency vapor heating system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204687181U true CN204687181U (en) | 2015-10-07 |
Family
ID=54227515
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520387451.5U Withdrawn - After Issue CN204687181U (en) | 2015-06-08 | 2015-06-08 | High-efficiency vapor heating system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204687181U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104859079A (en) * | 2015-06-08 | 2015-08-26 | 谢义忠 | High-efficiency steam heating system |
-
2015
- 2015-06-08 CN CN201520387451.5U patent/CN204687181U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104859079A (en) * | 2015-06-08 | 2015-08-26 | 谢义忠 | High-efficiency steam heating system |
| CN104859079B (en) * | 2015-06-08 | 2017-03-15 | 福建省益震科技有限公司 | High-efficiency vapor heating system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20160509 Address after: 354200 Jianyang, Fujian Province, steamed bun Road, No. 4, No. Patentee after: Fujian Province Earthquake Technology Co., Ltd. Address before: 354200 Jianyang, Fujian Province, steamed bun Road, No. 4, No. Patentee before: Xie Yizhong |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20151007 Effective date of abandoning: 20171114 |
|
| AV01 | Patent right actively abandoned |