CN204686977U - A kind of circle foam circle cutting machine - Google Patents

A kind of circle foam circle cutting machine Download PDF

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Publication number
CN204686977U
CN204686977U CN201520378418.6U CN201520378418U CN204686977U CN 204686977 U CN204686977 U CN 204686977U CN 201520378418 U CN201520378418 U CN 201520378418U CN 204686977 U CN204686977 U CN 204686977U
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China
Prior art keywords
roller
foam
circle
material receiving
cotton
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CN201520378418.6U
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Chinese (zh)
Inventor
纪家论
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Qingdao honglitai sponge Co.,Ltd.
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纪家论
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Abstract

The utility model belongs to mechanical field, relates to a kind of processing unit (plant) justifying foam, is specifically related to a kind of circle foam circle cutting machine, and feature is to be controlled by electrification and improvement to rewinding assembly.The beneficial effect that the utility model has is: (1) rewinding assembly is through transformation and upgrade, and control accuracy is high, there will not be deviation phenomenon, substantially increases production efficiency, decreases manual operation; (2) material of rolling is open and flat, easy to use; (3) adding by Pneumatic guide rail, instead of traditional material that manually cuts with a knife, cut smooth, decrease manual operation and be conducive to safety in production; (4) paper tube is directly sold with finished product, does not need to extract out, and being different from tradition needs rewinding bar to extract out from material; (5) be convenient to large-scale promotion use.

Description

A kind of circle foam circle cutting machine
Technical field
The utility model belongs to mechanical field, relates to a kind of processing unit (plant) justifying foam, is specifically related to a kind of circle foam circle cutting machine.
Background technology
Existing foam to be cut, mainly undertaken by cutting machine, and be all adopt circle foam cutting machine to cut to the cutting of circle foam.But, the receiving mechanism of existing round foam cutting machine is normally provided with chute moving up and down at material receiving roller two ends, an iron is inserted between two chutes, a paper bowl is inserted again in iron, block with objects such as wood chips between paper bowl and iron, the foam then after cutting is wound around rotation, along with the increase of foam thickness on paper bowl on paper bowl, be subject to the effect of material receiving roller pressure, iron constantly rises in chute.Said structure is too simple and crude, because iron is in loosening in chute always, often easily occurs deviation phenomenon, causes iron two ends height different, and then causes foam on paper bowl around uneven, affects product quality.More there is severe patient, if the objects such as wood chip are once loose or dislocation, just there will be the situation that all that has been achieved is spoiled, have a strong impact on production.Therefore traditional round foam circle cutting machine efficiency is low, and the human resources of at substantial, and cut cotton precision does not often reach requirement yet.
Utility model content
According to above the deficiencies in the prior art, the utility model provides a kind of circle foam circle cutting machine, is controlled and improvement to rewinding assembly, to improve precision and the production efficiency of product by electrification.
One circle foam circle cutting machine described in the utility model, comprise frame, it is characterized in that, frame front is provided with feeding material component, and frame rear is provided with rewinding assembly, and the frame left and right sides is respectively arranged with driven unit and Control Component;
Wherein, described feeding material component comprises the ball screw being arranged on two ends, left and right, be provided with between ball screw and wear cotton roller for what install round foam, wear to be provided with below cotton roller drive circle foam to rotate send cotton roller, and with the knife-band sending cotton roller to be arranged in parallel, and knife-band forms a highly angle with sending cotton roller;
Described rewinding assembly comprises the guide roller and material receiving roller that set gradually organic frame rear, and be arranged on the elevating mechanism at material receiving roller two ends, all be horizontally disposed with adjustment screw mandrel in elevating mechanism, regulated feed screw nut's upper driving of screw mandrel to be connected with fixture, between two fixtures, be provided with paper tube;
Described driven unit comprise servomotor for controlling to wear the lifting of cotton roller, for drive send cotton roller to rotate send cotton motor, send cotton motor by Timing Belt slave drive guide roller and material receiving roller;
Described Control Component comprises console, console surface is provided with button, be built-in with the PLC be electrically connected with button, and be arranged in frame for calculating the counter of round foam Cutting Length, the signal output part of counter is connected with the signal input part of PLC, the signal output part control connection servomotor of PLC and send cotton motor.
Wherein, preferred version is as follows:
Described elevating mechanism comprises the slide block on guide rail and guide rail, and slide block is fixedly connected with adjustment screw mandrel, and slide block one end is connected with Balance Iron by chain.
The length of described paper tube is 1.5m or 2m.According to the dimensions of circle foam, by the rectilinear motion regulating feed screw nut, meet the distance between two fixtures.
Timing Belt between described guide roller and material receiving roller is provided with double cog, and the rotation direction of guide roller and material receiving roller is contrary.In producing at present, guide roller is consistent with the direction of motion of material receiving roller, and the foam after cutting can occur curling in wrapup procedure, open and flat not.The rotation direction of guide roller and material receiving roller is adjusted to reverse motions, then can avoid the generation of crimp, material is open and flat.
The front of described material receiving roller is arranged with cutting assembly in parallel, described cutting assembly comprises by the slide block of toothed belt transmission and slide block are connected with circular shear blade, described Timing Belt is by Serve Motor Control, and described circular shear blade is by Serve Motor Control rotary motion.In traditional equipment, after wrapup procedure terminates, artificial pocket knife is needed to be cut off by the foam between guide roller and material receiving roller, the round cut carrying out next foam is again done, and cuts smooth not, and needs manual working, waste time and energy, even bring certain danger.The utility model is after counter reaches rewinding requirement, and by information feed back to PLC, PLC sends work order to servomotor, and circular shear blade horizontally slips and rotates on Timing Belt, and cut off by foam, otch has smooth advantage attractive in appearance.
The course of work of the present utility model is as follows: be arranged on by circle foam and wear on cotton roller, start servomotor, circle foam is contacted with sending cotton roller, utilize knife-band and send the angle of the height between cotton roller, circle foam cuts into banded foam at angular position place, according to information feed back and the program setting instruction of counter, circle foam wears cotton roller also along with decline along with the minimizing of thickness, and circle foam remains and to contact with sending cotton roller; Banded foam is after guide roller and material receiving roller guiding, paper tube above material receiving roller carries out rolling work, along with material constantly thickeies on paper tube, paper tube constantly rises under gravity, but the material of rolling remains and to contact with material receiving roller, after reaching counter requirement, rolling work stops, circular shear blade horizontally slips and rotates on Timing Belt, is cut off by banded foam.Finally, taken off by paper tube from fixture, the foam after a volume well cutting completes at this point.
The beneficial effect that the utility model has is: (1) rewinding assembly is through transformation and upgrade, and control accuracy is high, there will not be deviation phenomenon, substantially increases production efficiency, decreases manual operation; (2) material of rolling is open and flat, easy to use; (3) adding by cutting assembly, instead of traditional material that manually cuts with a knife, cut smooth, decrease manual operation and be conducive to safety in production; (4) paper tube is directly sold with finished product, does not need to extract out, and being different from tradition needs rewinding bar to extract out from material; (5) be convenient to large-scale promotion use.
Accompanying drawing explanation
Fig. 1 is front view of the present utility model;
Fig. 2 is rearview of the present utility model;
Fig. 3 is right view of the present utility model;
In figure: 1, Control Component 2, driven unit 3, circle foam 4, ball screw 5, wear cotton roller 6, send cotton roller 7, knife-band 8, guide roller 9, material receiving roller 10, elevating mechanism 11, regulate screw mandrel 12, fixture 13, paper tube 14, Timing Belt 15, circular shear blade.
Detailed description of the invention
Below in conjunction with embodiment, the utility model is described further.
Embodiment 1:
A kind of circle foam circle cutting machine, comprise frame, frame front is provided with feeding material component, and frame rear is provided with rewinding assembly, and the frame left and right sides is respectively arranged with driven unit 2 and Control Component 1;
Wherein, described feeding material component comprises the ball screw 4 being arranged on two ends, left and right, be provided with between ball screw 4 and wear cotton roller 5 for what install round foam 3, wear to be provided with below cotton roller 5 drive circle foam 3 to rotate send cotton roller 6, and with the knife-band 7 sending cotton roller 6 to be arranged in parallel, and knife-band 7 forms a height angle with sending cotton roller 6;
Described rewinding assembly comprises the guide roller 8 and material receiving roller 9 that set gradually organic frame rear, and be arranged on the elevating mechanism 10 at material receiving roller 9 two ends, all be horizontally disposed with in elevating mechanism 10 and regulated screw mandrel 11, regulate feed screw nut's upper driving of screw mandrel 11 to be connected with fixture 12, between two fixtures 12, be provided with paper tube 13;
Described driven unit comprise servomotor for controlling to wear the lifting of cotton roller 5, for drive send cotton roller 6 to rotate send cotton motor, send cotton motor by Timing Belt slave drive guide roller 8 and material receiving roller 9;
Described Control Component comprises console, console surface is provided with button, be built-in with the PLC be electrically connected with button, and be arranged in frame for calculating the counter of round foam 3 Cutting Length, the signal output part of counter is connected with the signal input part of PLC, the signal output part control connection servomotor of PLC and send cotton motor.
Described elevating mechanism 10 comprises the slide block on guide rail and guide rail, and slide block is fixedly connected with adjustment screw mandrel 11, and slide block one end is connected with Balance Iron by chain.
The length of described paper tube 13 is 1.5m or 2m.According to the dimensions of circle foam 3, by the rectilinear motion regulating screw mandrel 11 nut, meet the distance between two fixtures 12.
Timing Belt between described guide roller 8 and material receiving roller 9 is provided with double cog, and the rotation direction of guide roller 8 and material receiving roller 9 is contrary.In producing at present, guide roller 8 is consistent with the direction of motion of material receiving roller 9, and the foam after cutting can occur curling in wrapup procedure, open and flat not.The rotation direction of guide roller 8 and material receiving roller 9 is adjusted to reverse motions, then can avoid the generation of crimp, material is open and flat.
The front of described material receiving roller 9 is arranged with cutting assembly in parallel, described cutting assembly comprises by the slide block of Timing Belt 14 transmission and slide block are connected with circular shear blade 15, described Timing Belt 14 is by Serve Motor Control, and described circular shear blade 15 is by Serve Motor Control rotary motion.In traditional equipment, after wrapup procedure terminates, artificial pocket knife is needed to be cut off by the foam between guide roller 8 and material receiving roller 9, the round cut carrying out next foam is again done, and cuts smooth not, and needs manual working, waste time and energy, even bring certain danger.The utility model is after counter reaches rewinding requirement, by information feed back to PLC, PLC sends work order to servomotor, and circular shear blade 15 horizontally slips and rotates on Timing Belt 14, cut off by foam, otch has smooth advantage attractive in appearance.
The course of work of this device is as follows: be arranged on by circle foam 3 and wear on cotton roller 5, start servomotor, circle foam 3 is contacted with sending cotton roller 6, utilize knife-band 7 and send the height angle between cotton roller 6, circle foam 3 cuts into banded foam at angular position place, according to information feed back and the program setting instruction of counter, circle foam 3 wears cotton roller 5 also along with decline along with the minimizing of thickness, and circle foam 3 remains and to contact with sending cotton roller 6; Banded foam is after guide roller 8 and material receiving roller 9 lead, paper tube 13 above material receiving roller 9 carries out rolling work, along with material constantly thickeies on paper tube 13, paper tube 13 constantly rises under gravity, but the material of rolling remains and to contact with material receiving roller 9, after reaching counter requirement, rolling work stops, circular shear blade 15 horizontally slips and rotates on Timing Belt 14, is cut off by banded foam.Finally, taken off by paper tube 13 from fixture, the foam after a volume well cutting completes at this point.

Claims (5)

1. justify a foam circle cutting machine, comprise frame, it is characterized in that, frame front is provided with feeding material component, and frame rear is provided with rewinding assembly, and the frame left and right sides is respectively arranged with driven unit and Control Component;
Wherein, described feeding material component comprises the ball screw being arranged on two ends, left and right, be provided with between ball screw and wear cotton roller for what install round foam, wear to be provided with below cotton roller drive circle foam to rotate send cotton roller, and with the knife-band sending cotton roller to be arranged in parallel, and knife-band forms a highly angle with sending cotton roller;
Described rewinding assembly comprises the guide roller and material receiving roller that set gradually organic frame rear, and be arranged on the elevating mechanism at material receiving roller two ends, all be horizontally disposed with adjustment screw mandrel in elevating mechanism, regulated feed screw nut's upper driving of screw mandrel to be connected with fixture, between two fixtures, be provided with paper tube;
Described driven unit comprise servomotor for controlling to wear the lifting of cotton roller, for drive send cotton roller to rotate send cotton motor, send cotton motor by Timing Belt slave drive guide roller and material receiving roller;
Described Control Component comprises console, console surface is provided with button, be built-in with the PLC be electrically connected with button, and be arranged in frame for calculating the counter of round foam Cutting Length, the signal output part of counter is connected with the signal input part of PLC, the signal output part control connection servomotor of PLC and send cotton motor.
2. one circle foam circle cutting machine according to claim 1, it is characterized in that described elevating mechanism comprises the slide block on guide rail and guide rail, slide block is fixedly connected with adjustment screw mandrel, and slide block one end is connected with Balance Iron by chain.
3. one circle foam circle cutting machine according to claim 1, is characterized in that the length of described paper tube is 1.5m or 2m.
4. one circle foam circle cutting machine according to claim 1, it is characterized in that the Timing Belt between described guide roller and material receiving roller is provided with double cog, the rotation direction of guide roller and material receiving roller is contrary.
5. one circle foam circle cutting machine according to claim 1, it is characterized in that the front of described material receiving roller is arranged with cutting assembly in parallel, described cutting assembly comprises by the slide block of toothed belt transmission and slide block are connected with circular shear blade, described Timing Belt is by Serve Motor Control, and described circular shear blade is by Serve Motor Control rotary motion.
CN201520378418.6U 2015-05-30 2015-05-30 A kind of circle foam circle cutting machine Active CN204686977U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520378418.6U CN204686977U (en) 2015-05-30 2015-05-30 A kind of circle foam circle cutting machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520378418.6U CN204686977U (en) 2015-05-30 2015-05-30 A kind of circle foam circle cutting machine

Publications (1)

Publication Number Publication Date
CN204686977U true CN204686977U (en) 2015-10-07

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201520378418.6U Active CN204686977U (en) 2015-05-30 2015-05-30 A kind of circle foam circle cutting machine

Country Status (1)

Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108608474A (en) * 2016-12-01 2018-10-02 钦州市晶通科技有限公司 A kind of cassava seed cutting machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108608474A (en) * 2016-12-01 2018-10-02 钦州市晶通科技有限公司 A kind of cassava seed cutting machine

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C14 Grant of patent or utility model
GR01 Patent grant
TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20210907

Address after: No.110, Tianshan 2nd Road, Tongji office, Jimo City, Qingdao City, Shandong Province 266000

Patentee after: Qingdao honglitai sponge Co.,Ltd.

Address before: 266000 Shangma street Guojiazhuang community, Chengyang District, Qingdao City, Shandong Province

Patentee before: Ji Jialun