CN204686626U - Header pipe joint water pressure test surplus device for excising - Google Patents

Header pipe joint water pressure test surplus device for excising Download PDF

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Publication number
CN204686626U
CN204686626U CN201520221105.XU CN201520221105U CN204686626U CN 204686626 U CN204686626 U CN 204686626U CN 201520221105 U CN201520221105 U CN 201520221105U CN 204686626 U CN204686626 U CN 204686626U
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CN
China
Prior art keywords
sliding seat
pipe joint
water pressure
pressure test
slippage
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201520221105.XU
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Chinese (zh)
Inventor
隋鹏林
朱言敏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHANDONG HENGTAO ENERGY-SAVING ENVIRONMENT PROTECTION Co Ltd
Original Assignee
SHANDONG HENGTAO ENERGY-SAVING ENVIRONMENT PROTECTION Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SHANDONG HENGTAO ENERGY-SAVING ENVIRONMENT PROTECTION Co Ltd filed Critical SHANDONG HENGTAO ENERGY-SAVING ENVIRONMENT PROTECTION Co Ltd
Priority to CN201520221105.XU priority Critical patent/CN204686626U/en
Application granted granted Critical
Publication of CN204686626U publication Critical patent/CN204686626U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a kind of header pipe joint water pressure test surplus device for excising, comprise the bearing for placing header and the guide rail being arranged on bearing sidepiece, slide on rails is connected with slip base, and slip base is equipped with abrasive cutoff saw, and the output shaft of abrasive cutoff saw is equipped with grinding wheel.The slippage of described slip base is driven by slippage driving mechanism.Described slip base comprises sliding seat and is connected to the elevating bracket driving it to be elevated on sliding seat and by lift drive mechanism.This apparatus structure is simple, and excision speed is fast, and efficiency is high, effectively can reduce labour intensity; And otch is smooth, is conducive to retaining wall on slope and reduces Cutting Tool Damage.

Description

Header pipe joint water pressure test surplus device for excising
Technical field
The utility model relates to a kind of header pipe joint water pressure test surplus device for excising.
Background technology
Header is one of core component of whole boiler, is the heavy connection of each heating surface pipe.At boiler industry, header usually leaves source nipple in a row in factory, and the connecting welding of header and heating surface pipe is stayed building site carries out, and this mode had both been convenient to manufacture in factory and delivery, and again reduce site construction difficulty, lifting is convenient.According to country and professional standard, in order to ensure the welding quality of boiler pressure-containing member, header often needs the water pressure test test carrying out 1.5 times of header operating pressures in factory.Because header factory state is that pipe joint outer end is uncovered, need during the water pressure test in pipe joint external port, to weld closure plate to be closed, need after the water pressure test pipe joint to be cut one section to remove closure plate, and then carry out pipe joint retaining wall on slope by Design Requirement Drawing.Above-mentionedly be called pipe joint water pressure test surplus by the one section of pipe joint cut.
At present, all adopt flame gas cutting to excise pipe joint water pressure test surplus, namely manual oxygen cutting is removed one by one.Flame gas cuts off the drawback removed and is: one is that excision efficiency is low, and labour intensity is large; Two is that gas cutting processing can be said to be applicable to ordinary carbon steel, low-alloy steel material, but some postweldings is unfavorable for the material of getting angry, and gas cutting can damage product; Three is that the pipe joint mouth of pipe after gas cutting is very coarse, when carrying out retaining wall on slope with groove cutter, not only adds difficulty of processing, and very big to Cutting Tool Damage, seriously reduces cutter life.
Utility model content
The technical problems to be solved in the utility model is for above-mentioned defect, provides a kind of header pipe joint water pressure test surplus device for excising, the object of improve excision efficiency to arrive, reduce labour intensity, reduce retaining wall on slope difficulty and reduction cutter damage.
For solving the problems of the technologies described above, the utility model provides a kind of header pipe joint water pressure test surplus device for excising of following structure, its design feature is: comprise the bearing for placing header and the guide rail being arranged on bearing sidepiece, slide on rails is connected with slip base, slip base is equipped with abrasive cutoff saw, the output shaft of abrasive cutoff saw is equipped with grinding wheel.
Described bearing comprises supporting leg and is connected to the strutbeam at supporting leg top, and the end face of strutbeam is provided with the deep gouge of through strutbeam longitudinal direction.
The slippage of described slip base is driven by slippage driving mechanism.
Described slippage driving mechanism comprises slippage drive motors and the slippage that is connected with slippage drive motors power drives screw mandrel, slip base is connected with the slippage drive nut driving screw mandrel to be spirally connected with slippage.
Described slip base comprises sliding seat and to be connected on sliding seat and liftable elevating bracket, and described abrasive cutoff saw is contained on elevating bracket.
Described elevating bracket is slidably connected on sliding seat, and the lifting of elevating bracket is driven by lift drive mechanism.
Described lift drive mechanism is rack-and-pinion elevating mechanism, and lifter rack is located on elevating bracket, and lifter wheel to be rotatably connected on sliding seat and by the handle drives be rotatably connected on sliding seat; Sliding seat is bolted with the lock(ing) bolt that elevating bracket can be locked.
Described lift drive mechanism is leading screw, feed screw nut's elevating mechanism, and elevating screw nut is connected on elevating bracket, and elevating screw to be rotatably connected on sliding seat and by the handle drives be rotatably connected on sliding seat; Sliding seat is bolted with the lock(ing) bolt that elevating bracket can be locked.
Described lift drive mechanism comprises the otic placode be connected on elevating bracket, sliding seat is bolted with the upper driving bolt and lower driving bolt that lean respectively on otic placode end face and bottom surface.
Occupation mode of the present utility model is as follows: the header water pressure test completed to be placed on bearing and the pipe joint in header is horizontal, start abrasive cutoff saw, then slip base is driven to move along guide rail, in the process of abrasive cutoff saw with slip base movement, the grinding wheel that abrasive cutoff saw flys in circles just can excise the water pressure test surplus of pipe joint in a row, and excision speed is fast, and efficiency is high, and after the excision of water pressure test surplus, the port of pipe joint is smooth, is very beneficial for retaining wall on slope.
In sum, the utility model has the advantage of: structure is simple, excision speed is fast, and efficiency is high, effectively can reduce labour intensity; And otch is smooth, is conducive to retaining wall on slope and reduces Cutting Tool Damage.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, detailed description of the invention of the present utility model is described in further detail:
Fig. 1 is structural representation of the present utility model;
Fig. 2 is that the A of Fig. 1 is to diagram.
Detailed description of the invention
As depicted in figs. 1 and 2, header pipe joint water pressure test surplus device for excising comprises for placing the bearing 1 of header 14 and being arranged on the guide rail 2 of bearing 1 sidepiece.Described bearing 1 comprises supporting leg 11 and is connected to the strutbeam 12 at supporting leg 11 top, and the end face of strutbeam 12 is provided with the deep gouge 13 of through strutbeam 12 longitudinal direction; In actual fabrication process, available slot steel makes strutbeam 12, and the U-type groove of channel-section steel forms described deep gouge 13.Guide rail 2 slidably connects slip base 3, slip base 3 comprises sliding seat 31 and to be connected on sliding seat 31 and liftable elevating bracket 32; Being slidably connected of slip base 3 and guide rail 2 is realized by the roller 9 be connected on sliding seat 31, and namely roller 9 can roll on guide rail 2; Elevating bracket 32 is slidably connected on sliding seat 31, and the lifting of elevating bracket 32 is driven by lift drive mechanism.Elevating bracket 32 is equipped with abrasive cutoff saw 4, the output shaft of abrasive cutoff saw 4 is equipped with grinding wheel 5.
Above-mentioned lift drive mechanism can adopt rack-and-pinion elevating mechanism, and its lifter rack is located on elevating bracket 32, and lifter wheel to be rotatably connected on sliding seat 31 and by the handle drives be rotatably connected on sliding seat 31; Sliding seat 31 is bolted with the lock(ing) bolt that elevating bracket 32 can be locked.Above-mentioned lift drive mechanism can also adopt leading screw, feed screw nut's elevating mechanism, and elevating screw nut is connected on elevating bracket 32, and elevating screw to be rotatably connected on sliding seat 31 and by the handle drives be rotatably connected on sliding seat 31; Sliding seat 31 is bolted with the lock(ing) bolt that elevating bracket 32 can be locked.
Though said gear rack lifting mechanism and leading screw, feed screw nut's elevating mechanism are not shown in the drawings, those skilled in the art describe according to said structure, then without the need to spending performing creative labour just can realize.
Because the lifting of elevating bracket 32 is also infrequently carried out, lift drive mechanism can adopt following more simple and practical structure, it comprises the otic placode 10 be connected on elevating bracket 32, sliding seat 31 is bolted with the upper driving bolt 15 and lower driving bolt 16 that lean respectively on otic placode 10 end face and bottom surface.Rotating the lower bolt 16 that drives makes it in the process moved down, and elevating bracket 32 also declines thereupon, rotatably above drives bolt 15 and makes it to lean on otic placode 10, thus locked by elevating bracket 32 after elevating bracket 32 drops to certain altitude.Make if want elevating bracket 32 increase, then need first to rotate driving bolt 15 and make it away from otic placode 10, and then rotate the lower bolt 16 that drives and make it to head on otic placode 10 and move, thus realize the rising of elevating bracket 32; After elevating bracket 32 rises to certain altitude, driving bolt 15 can be screwed elevating bracket 32 is locked.
The slip of slip base 3 on guide rail 2 can be undertaken by artificial promotion, can certainly be driven by slippage driving mechanism.Described slippage driving mechanism comprises slippage drive motors 6 and the slippage that is connected with slippage drive motors 6 power drives screw mandrel 7, slip base 3 is connected with the slippage drive nut 8 driving screw mandrel 7 to be spirally connected with slippage.

Claims (9)

1. a header pipe joint water pressure test surplus device for excising, it is characterized in that the bearing (1) comprised for placing header and the guide rail (2) being arranged on bearing (1) sidepiece, guide rail (2) slidably connects slip base (3), slip base (3) is equipped with abrasive cutoff saw (4), the output shaft of abrasive cutoff saw (4) is equipped with grinding wheel (5).
2. header pipe joint water pressure test surplus device for excising according to claim 1, it is characterized in that: described bearing (1) comprises supporting leg (11) and is connected to the strutbeam (12) at supporting leg (11) top, the end face of strutbeam (12) is provided with the longitudinal deep gouge (13) of through strutbeam (12).
3. header pipe joint water pressure test surplus device for excising according to claim 1, is characterized in that: the slippage of described slip base (3) is driven by slippage driving mechanism.
4. header pipe joint water pressure test surplus device for excising according to claim 3, it is characterized in that: described slippage driving mechanism comprises slippage drive motors (6) and the slippage that is connected with slippage drive motors (6) power drives screw mandrel (7), slip base (3) is connected with the slippage drive nut (8) driving screw mandrel (7) to be spirally connected with slippage.
5. header pipe joint water pressure test surplus device for excising according to claim 1, it is characterized in that: described slip base (3) comprises sliding seat (31) and is connected to sliding seat (31) to be gone up and liftable elevating bracket (32), and described abrasive cutoff saw (4) is contained on elevating bracket (32).
6. header pipe joint water pressure test surplus device for excising according to claim 5, is characterized in that: described elevating bracket (32) is slidably connected on sliding seat (31), and the lifting of elevating bracket (32) is driven by lift drive mechanism.
7. header pipe joint water pressure test surplus device for excising according to claim 6, it is characterized in that: described lift drive mechanism is rack-and-pinion elevating mechanism, lifter rack is located on elevating bracket (32), and it is upper and by the handle drives be rotatably connected on sliding seat (31) that lifter wheel is rotatably connected on sliding seat (31); Sliding seat (31) is bolted with the lock(ing) bolt that elevating bracket (32) can be locked.
8. header pipe joint water pressure test surplus device for excising according to claim 6, it is characterized in that: described lift drive mechanism is leading screw, feed screw nut's elevating mechanism, elevating screw nut is connected on elevating bracket (32), and it is upper and by the handle drives be rotatably connected on sliding seat (31) that elevating screw is rotatably connected on sliding seat (31); Sliding seat (31) is bolted with the lock(ing) bolt that elevating bracket (32) can be locked.
9. header pipe joint water pressure test surplus device for excising according to claim 6, it is characterized in that: described lift drive mechanism comprises the otic placode (10) be connected on elevating bracket (32), sliding seat (31) is bolted with the upper driving bolt (15) and lower driving bolt (16) that lean respectively on otic placode (10) end face and bottom surface.
CN201520221105.XU 2015-04-14 2015-04-14 Header pipe joint water pressure test surplus device for excising Expired - Fee Related CN204686626U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520221105.XU CN204686626U (en) 2015-04-14 2015-04-14 Header pipe joint water pressure test surplus device for excising

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520221105.XU CN204686626U (en) 2015-04-14 2015-04-14 Header pipe joint water pressure test surplus device for excising

Publications (1)

Publication Number Publication Date
CN204686626U true CN204686626U (en) 2015-10-07

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201520221105.XU Expired - Fee Related CN204686626U (en) 2015-04-14 2015-04-14 Header pipe joint water pressure test surplus device for excising

Country Status (1)

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CN (1) CN204686626U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108356680A (en) * 2018-03-29 2018-08-03 上海锅炉厂有限公司 Pipe fitting plug-in type cutter device and its application method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108356680A (en) * 2018-03-29 2018-08-03 上海锅炉厂有限公司 Pipe fitting plug-in type cutter device and its application method
CN108356680B (en) * 2018-03-29 2023-12-22 上海锅炉厂有限公司 Pipe joint plug-in type cutting device and use method thereof

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Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20151007

Termination date: 20190414

CF01 Termination of patent right due to non-payment of annual fee