CN204682407U - A kind of quantitative steaming testing arrangement for brick tea press device - Google Patents
A kind of quantitative steaming testing arrangement for brick tea press device Download PDFInfo
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- CN204682407U CN204682407U CN201520366829.3U CN201520366829U CN204682407U CN 204682407 U CN204682407 U CN 204682407U CN 201520366829 U CN201520366829 U CN 201520366829U CN 204682407 U CN204682407 U CN 204682407U
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Abstract
The utility model relates to a kind of quantitative steaming testing arrangement for brick tea press device, and it comprises tealeaves feed arrangement, helix transporting device, steaming tea device and die arrangement; By tealeaves feed arrangement by the tealeaves automatic transport after fermentation in helix transporting device, and ensured the quality accuracy of each feeding by feed pressure sensor; Then by the screw of helix transporting device, tealeaves is overturn, carry out high-temperature steam by steaming tea device to tealeaves to steam simultaneously, by die arrangement, press mold operation is carried out to tealeaves after having steamed, be pressed into brick tea, the quality of the tealeaves after steaming is recorded again by discharge pressure sensor, compared the relation obtained between Measuring Moisture Content of Tea increment by the initial parameter between feed pressure sensor, be conducive to accurately controlling to steam tea effect, formulate and steam tea technological standards.
Description
Technical field
The utility model relates to tealeaves and generates apparatus field, is specifically related to a kind of quantitative steaming testing arrangement for brick tea press device.
Background technology
Existing brick tea compact technique needs through tea of weighing, steam, charging, compacting, a series of link such as shaping, and some link also needs human assistance to complete simultaneously, and labour intensity is large, and efficiency is low, and production cost is high.Particularly in steaming tea process, owing to adopting caddy to steam tea, caddy area is comparatively large, if the quantity of once steaming tea is excessive, the Measuring Moisture Content of Tea content of caddy diverse location will be caused uneven; Meanwhile, the moisture steamed after tea is easily subject to the impact of ambient humidity, even if under identical steaming tea parameter, the tea that different seasons steams has many difference; Finally, existing steaming tea technology relies on the experience of skilled worker to complete, and lack corresponding technical standard, these factors all badly influence the production quality of brick tea.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of quantitative steaming testing arrangement for brick tea press device, this device can carry out automatic charging to the tealeaves after fermentation, and then by helix transporting device, tealeaves is overturn, by steam, steaming tea technique is carried out to tealeaves simultaneously, steam after tea terminates, by die arrangement, pressing operation is carried out to tealeaves, finally make brick tea.
In order to realize above-mentioned technical characteristic, the purpose of this utility model is achieved in that a kind of quantitative steaming testing arrangement for brick tea press device, and it comprises tealeaves feed arrangement, helix transporting device, steaming tea device and die arrangement.
Described tealeaves feed arrangement comprises tea pond, tea is provided with conveyer belt above pond, conveyer belt to be arranged on conveyor belt support and by conveyer belt motor-driven, its end is provided with feed pipe, feed pipe is two-part structure, segmented centre position is provided with charging baffle plate, and charging baffle plate and charging cylinders, charging cylinder is arranged on charging support.
Described helix transporting device comprises screw rod, screw rod is arranged on feed screw enclosure, and screw rod is connected with screw feeding motor, and the discharging opening of feed screw shell is provided with discharge baffle, discharge baffle and discharging cylinders, discharging cylinder is arranged on discharging air cylinder support.
Described steaming tea device comprises steam generator, the upper end of steam generator is provided with multiple steam inlet duct, steam inlet duct communicates with the bottom of feed screw shell, the side of steam generator is provided with steam exhaust pipe, and the other end of steam exhaust pipe is connected with the top in the middle part of feed screw shell.
Described die arrangement comprises pressure tea mould, and pressure tea mould is arranged on mould rack, and mould rack is by mold movement air cylinder driven.
Described charging baffle plate is provided with feed pressure sensor.
Discharge pressure sensor is provided with between described mould rack and pressure tea mould.
Steam flow sensor is provided with in described steam inlet duct.
Described feed screw enclosure is provided with Temperature Humidity Sensor.
The utility model has following beneficial effect:
A kind of quantitative steaming testing arrangement for brick tea press device, first, by tealeaves feed arrangement, the tealeaves after fermentation is transported in helix transporting device by tealeaves feed arrangement, and the weight of charging is weighed by the feed pressure sensor be arranged in feed pipe, produce steam by the steam generator steaming tea device and steaming tea technique is carried out to the tealeaves of helix transporting device inside, form the convection current of steam by the steam exhaust pipe that arranges and steam inlet duct thus improve and steam tea efficiency, arranging discharge baffle at the end of feed screw shell forms airtight space simultaneously, ensure that steaming tea carries out in a high voltage state, by Temperature Humidity Sensor measure steam the quality of tealeaves, after steaming tea completes, tea leaf conveying is delivered in pressure tea mould, and pass through the weight of discharge pressure sensor measurement tealeaves, by the data difference between feed pressure sensor and discharge pressure sensor being the increment steaming Measuring Moisture Content of Tea after tea, promote pressure tea mould finally by mold movement cylinder to move to left, enter suppression process.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the utility model is described in further detail.
Fig. 1 is three-dimension integrally assembly structure figure of the present utility model.
Fig. 2 is dismounting feed screw shell fragmentary, perspective view of the present utility model.
Fig. 3 is the connection layout of charging baffle plate of the present utility model.
In figure: discharging cylinder 1, discharging air cylinder support 2, discharge baffle 3, feed screw shell 4, pressure tea mould 5, mould rack 6, mold movement cylinder 7, steam generator 8, steam exhaust pipe 9, conveyer belt 10, tea pond 11, steam inlet duct 12, feed pipe 13, charging baffle plate 14, charging cylinder 15, charging support 16, screw rod 17, screw feeding motor 18, conveyer belt motor 19, conveyor belt support 20, feed pressure sensor 21, discharge pressure sensor 22.
Detailed description of the invention
Below in conjunction with accompanying drawing, embodiment of the present utility model is described further.
See Fig. 1-3, a kind of quantitative steaming testing arrangement for brick tea press device, it comprises tealeaves feed arrangement, helix transporting device, steaming tea device and die arrangement.
Preferably, described tealeaves feed arrangement comprises tea pond 11, conveyer belt 10 is provided with above tea pond 11, conveyer belt 10 to be arranged on conveyor belt support 20 and by conveyer belt motor 19 transmission, its end is provided with feed pipe 13, feed pipe 13 is two-part structure, segmented centre position is provided with charging baffle plate 14, charging baffle plate 14 is connected with charging cylinder 15, charging cylinder 15 is arranged on charging support 16, by conveyer belt 10, the tealeaves after fermentation is transported to top by conveyer belt 10, then drop in feed pipe 13, and then complete the conveying material feeding function of tealeaves, weighed by the tealeaves being arranged on the feed pressure sensor 21 pairs of chargings on charging baffle plate 14, the tealeaves of corresponding weight will be sent in feed screw shell 4 by the rear feeding baffle plate 14 arriving corresponding weight, thus ensure that the weight of the tealeaves of each feeding is identical.
Preferably, described helix transporting device comprises screw rod 17, it is inner that screw rod 17 is arranged on feed screw shell 4, screw rod 17 is connected with screw feeding motor 18, the discharging opening of feed screw shell 4 is provided with discharge baffle 3, discharge baffle 3 is connected with discharging cylinder 1, discharging cylinder 1 is arranged on discharging air cylinder support 2, by the rotation of screw rod 17, tealeaves is overturn, improve the steaming tea efficiency of tealeaves, need to ensure that discharging opening is closed by discharge baffle 3 simultaneously in the process of steaming tea, ensure closing of charging aperture by charging baffle plate 14.
Preferably, described steaming tea device comprises steam generator 8, the upper end of steam generator 8 is provided with multiple steam inlet duct 12, steam inlet duct 12 communicates with the bottom of feed screw shell 4, the side of steam generator 8 is provided with steam exhaust pipe 9, the other end of steam exhaust pipe 9 is connected with the top in the middle part of feed screw shell 4, the circulation of steam is carried out by steam exhaust pipe 9 and steam inlet duct 12, improve and steam tea efficiency, can also be controlled by steam to feed screw shell 4 inside by steam flow sensor and Temperature Humidity Sensor, thus ensure the quality of steaming tea.
Preferably, described die arrangement comprises pressure tea mould 5, pressure tea mould 5 is arranged on mould rack 6, mould rack 6 is driven by mold movement cylinder 7, tealeaves after having steamed drops in pressure tea mould 5, the quality of the tealeaves after having steamed can be measured by discharge pressure sensor 22, be that the numerical value of feed pressure sensor 21 carries out contrast and just can obtain recording the relation between the initial parameter moisture, composition quality etc. of tea raw material and Measuring Moisture Content of Tea increment, be conducive to accurately controlling to steam tea effect, formulate and steam tea technological standards.
Preferably, described charging baffle plate 14 is provided with feed pressure sensor 21, is measured the quality of charging tealeaves by pressure sensor 21, for follow-up measurement provides data basis.
Preferably, discharge pressure sensor 22 is provided with between described mould rack 6 and pressure tea mould 5, by discharge pressure sensor 22, mass measurement is carried out to the tealeaves steamed after tea, be convenient to contrast with the tea quality steamed before tea, thus measure the relation obtained between Measuring Moisture Content of Tea increment.
Preferably, be provided with steam flow sensor in described steam inlet duct 12, the generation of steam in steam generator 8 can be controlled by steam flow sensor, be conducive to accurately controlling to steam tea effect.
Preferably, described feed screw shell 4 inside is provided with Temperature Humidity Sensor, is understood in time steam temperature and humidity in tea process so that control to steam the time of tea by Temperature Humidity Sensor.
Device specific works process of the present utility model and principle are:
During reset condition: pile up in tea pond 11 and have tea raw material, discharge baffle 3 and charging baffle plate 14 are closed, pressure tea mould 5 is positioned at conveying worm left end outlet below, and the quality of steam of generation reaches the requirement of steaming required for tea.
Then, conveyer belt motor 19 brings into operation, and tea raw material in tea pond 11 is transported to feed pipe 13 by driving conveying belt 10, falls on the feed pressure sensor 21 above charging baffle plate 14; Treat that tealeaves weight reaches a feed needs, conveyer belt motor 19 is out of service, and the cylinder 15 of charging simultaneously piston rod moves to right, and it is inner that the tea raw material above charging baffle plate 14 falls into screw conveyor housing 4; Charging cylinder 15 piston rod moves to left return, and block charging aperture, screw feeding motor 18 brings into operation, and is carried from right to left side uniformly by tealeaves, and its running time is determined by initial setting; Screw feeding motor 18 is out of service, and tea raw material completes and steams tea process in the conveying worm of sealing;
Finally, after steaming tea completes, discharging cylinder 1 piston rod drives in discharge baffle 3 and moves, discharging opening is opened, screw feeding motor 18 restarts to run, steamed tealeaves falls into pressure tea mould 5, fall into after pressure tea mould 5 until tealeaves all in conveying worm, discharging cylinder 1 piston rod drives discharge baffle 3 to move down, discharging opening is closed, now, mould rack 6 top discharge pressure sensor 22 records the quality of tea raw material, is with the data difference of feed pressure sensor 21 increment steaming Measuring Moisture Content of Tea after tea; Mold movement cylinder 7 promotes pressure tea mould 5 and moves to left, and enters suppression process.
Advantage of the present utility model is:
In whole service link, fill process adopts automatic feed mechanism to carry tealeaves, steam tealeaves in tea process fully to contact with high temperature and high pressure steam in conveying worm, pressure tea mould 5 moves to suppress return after discharging below press, above-mentioned all process steps can carry out simultaneously, has saved the whole process operation time; Conveying worm ensure that the uniformity of charging; Moisture uniformity after the steaming tea that steam porous mode of entrance improves; The design of discharge baffle 3 and charging baffle plate 14 ensure that the pressure steaming tea space, has saved between the steaming tea time, improves and steams tea efficiency; Multiple sensor is provided with in system, steam can be obtained and enter relation in the initial parameter of conveying worm quality and the time of staying, tea raw material between moisture, composition quality etc. and Measuring Moisture Content of Tea increment, be conducive to accurately controlling to steam tea effect, formulate and steam tea technological standards.The novel charging realizing brick tea and produce of this use, weigh, decatize, in one, arrives and improves brick tea productivity ratio, improve production quality, improve production environment and alleviate the object of labor strength.
Structure in this example is only illustrating and explaining for claim, so that mass reading is understood, should not be considered as the restriction for claim, and the scope that protection domain of the present utility model should be recorded with claim and legal equivalent feature are as the criterion.
Claims (5)
1. for a quantitative steaming testing arrangement for brick tea press device, it is characterized in that: it comprises tealeaves feed arrangement, helix transporting device, steaming tea device and die arrangement;
Described tealeaves feed arrangement comprises tea pond (11), top, tea pond (11) is provided with conveyer belt (10), conveyer belt (10) is arranged on conveyor belt support (20) and goes up and pass through conveyer belt motor (19) transmission, its end is provided with feed pipe (13), feed pipe (13) is two-part structure, be provided with charging baffle plate (14) in segmented centre position, charging baffle plate (14) is connected with charging cylinder (15), and charging cylinder (15) is arranged on charging support (16);
Described helix transporting device comprises screw rod (17), it is inner that screw rod (17) is arranged on feed screw shell (4), screw rod (17) is connected with screw feeding motor (18), the discharging opening of feed screw shell (4) is provided with discharge baffle (3), discharge baffle (3) is connected with discharging cylinder (1), and discharging cylinder (1) is arranged on discharging air cylinder support (2);
Described steaming tea device comprises steam generator (8), the upper end of steam generator (8) is provided with multiple steam inlet duct (12), steam inlet duct (12) communicates with the bottom of feed screw shell (4), the side of steam generator (8) is provided with steam exhaust pipe (9), and the other end of steam exhaust pipe (9) is connected with the top at feed screw shell (4) middle part;
Described die arrangement comprises pressure tea mould (5), and pressure tea mould (5) is arranged on mould rack (6), and mould rack (6) is driven by mold movement cylinder (7).
2. a kind of quantitative steaming testing arrangement for brick tea press device according to claim 1, is characterized in that: described charging baffle plate (14) is provided with feed pressure sensor (21).
3. a kind of quantitative steaming testing arrangement for brick tea press device according to claim 1, is characterized in that: be provided with discharge pressure sensor (22) between described mould rack (6) and pressure tea mould (5).
4. a kind of quantitative steaming testing arrangement for brick tea press device according to claim 1, is characterized in that: described steam inlet duct is provided with steam flow sensor in (12).
5. a kind of quantitative steaming testing arrangement for brick tea press device according to claim 1, is characterized in that: described feed screw shell (4) inside is provided with temperature sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520366829.3U CN204682407U (en) | 2015-06-01 | 2015-06-01 | A kind of quantitative steaming testing arrangement for brick tea press device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520366829.3U CN204682407U (en) | 2015-06-01 | 2015-06-01 | A kind of quantitative steaming testing arrangement for brick tea press device |
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| CN204682407U true CN204682407U (en) | 2015-10-07 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104864912A (en) * | 2015-06-01 | 2015-08-26 | 何建刚 | Quantitative steamed material test device for brick tea pressing equipment |
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2015
- 2015-06-01 CN CN201520366829.3U patent/CN204682407U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104864912A (en) * | 2015-06-01 | 2015-08-26 | 何建刚 | Quantitative steamed material test device for brick tea pressing equipment |
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