CN204680721U - Polar plate of lead acid storage battery process all-in-one - Google Patents

Polar plate of lead acid storage battery process all-in-one Download PDF

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Publication number
CN204680721U
CN204680721U CN201520344342.5U CN201520344342U CN204680721U CN 204680721 U CN204680721 U CN 204680721U CN 201520344342 U CN201520344342 U CN 201520344342U CN 204680721 U CN204680721 U CN 204680721U
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China
Prior art keywords
transportation section
brush
pole plate
lead acid
storage battery
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Withdrawn - After Issue
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CN201520344342.5U
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Chinese (zh)
Inventor
吴涵
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Wuhan Chutian Dingfeng Technology Co Ltd
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Wuhan Chutian Dingfeng Technology Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The utility model relates to a kind of polar plate of lead acid storage battery process all-in-one, belongs to lead acid accumulator manufacturing technical field.Comprise frame, feeding mechanism, brush following mechanism, Xi Pianshangpian mechanism, cut ear mechanism, tag brushing machine structure, stacking mechanism, dressing mechanism, brush lug limit mechanism, brush lug edge aligning mechanism, pole plate conveying device and electric control system, described feeding mechanism, brush following mechanism, Xi Pianshangpian mechanism, cut ear mechanism, tag brushing machine structure, stacking mechanism, dressing mechanism, brush lug limit mechanism, brush lug edge aligning mechanism be connected sequentially, is fixedly mounted in frame respectively.The utility model has structure and simplifies rationally, and production efficiency is higher, and stability is better, and the feature of environmental protection more high-quality, decreases the air cylinder driven in structure, improve stabilization of equipment performance; Greatly reduce simultaneously pole plate transmission and processing procedure in scrap probability.

Description

Polar plate of lead acid storage battery process all-in-one
Technical field
The utility model belongs to lead acid accumulator manufacturing technical field, is specifically related to a kind of polar plate of lead acid storage battery process all-in-one.
Background technology
In lead-acid storage battery production process, in order to the battery quality kept, the pole plate applied is after overcuring drying, need by cream more than plate peripheries and deburred clean, and technique lug is removed, brushed off by lead plaster on lug, expose the lug of light, this process is referred to as pole plate process simultaneously.
In prior art, energy automation completes the machine of this pole plate processing procedure, comprise name to be called " accumulator plate brushes Er Qieer brush frame machine automatically ", patent of invention number is the Chinese invention patent of 201310008960.8, name is called " accumulator plate brushes Er Qieer brush frame machine automatically ", and the patent No. is the Chinese invention patent of 201320012523.9.The flow-line equipment that this device is connected by plate feeding device, pole plate conveying device, ear-brushing device, chamfering device, transition apparatus, lamination device, collating unit, brush frame device and catcher order, achieves pole plate treatment process from semi-hand to the transformation of automation.Its main production process is: monolithic pole plate is first through brush ear, cut through transition apparatus transition after ear process, the pole plate being collected some by lamination device forms pole, then is arranged by collating unit, then by brush frame device brush four limit frame, last catcher takes up.
But in actual application, because pole plate is collected in formation pole process cannot accurately locate via lamination device, so in follow-up collating unit arrangement process, in the frame process of brush frame device brush four limit, pole plate easily bends to be scrapped.And the lead dust produced in production process easily deposits in the cylinder, so equipment fault produces also frequent.
Utility model content
The purpose of this utility model is exactly the defect for prior art, provides a kind of polar plate of lead acid storage battery process all-in-one.
The technical solution adopted in the utility model is: comprise frame, feeding mechanism, brush following mechanism, Xi Pianshangpian mechanism, cut ear mechanism, tag brushing machine structure, stacking mechanism, dressing mechanism, brush lug limit mechanism, brush lug edge aligning mechanism, pole plate conveying device and electric control system, described feeding mechanism, brush following mechanism, Xi Pianshangpian mechanism, cut ear mechanism, tag brushing machine structure, stacking mechanism, dressing mechanism, brush lug limit mechanism, brush lug edge aligning mechanism is connected sequentially, be fixedly mounted on respectively in frame, described electric control system connects feeding mechanism respectively, brush following mechanism, Xi Pianshangpian mechanism, cut ear mechanism, tag brushing machine structure, stacking mechanism, dressing mechanism, brush lug limit mechanism, brush lug edge aligning mechanism, pole plate conveying device.
Preferred structure further, described pole plate conveying device comprises the first, second, third, fourth, the 5th pole plate transportation section with sequencing, is arranged in described frame respectively; Described first pole plate transportation section is connected by described Xi Pianshangpian mechanism with the second pole plate transportation section, described second pole plate transportation section and tri-electrode transportation section are by flying roller and stacking mechanism is connected, described tri-electrode transportation section is connected with the inversion set of quadripolar plate transportation section by dressing mechanism, and described quadripolar plate transportation section contacts with the 5th pole plate transportation section and connects;
Described first, second, third, fourth pole plate transportation section is sprocket chain strip transmission mechanism, and described 5th pole plate transportation section is Conveyor structure;
Describedly brush following Plant arrangement in the first conveyor surface top and bottom, pole plate transportation section, describedly cut ear mechanism, tag brushing machine structure is disposed in order in the second side, pole plate transportation section, wherein tag brushing machine structure is arranged on the right side of the second pole plate transportation section, corresponding to true pole ear side, described brush lug limit mechanism, brush lug edge aligning mechanism are arranged in side, quadripolar plate transportation section, wherein said brush lug limit arrangement of mechanism is in side, described quadripolar plate transportation section, and described brush lug edge aligning mechanism is arranged in described quadripolar plate transportation section opposite side; 5th pole plate transportation section is as slice receiving mechanism of slice.
Preferred structure further, described first pole plate transportation section, the second pole plate transportation section are two groups of sprocket chain strip transmission mechanisms of symmetrical distribution, wherein the one group of sprocket chain strip transmission mechanism in right side is driven by the first driving mechanisms control, the one group of sprocket chain strip transmission mechanism in left side is driven by the second driving mechanisms control, described Xi Pianshangpian mechanism, the second pole plate transportation section are all driven by the 3rd driving mechanisms control, described tri-electrode transportation section is driven by four-wheel drive mechanism controls, and described quadripolar plate transportation section is driven by the 5th driving mechanisms control.
Preferred structure further, described first driving mechanism and the second driving mechanism are the motor of same model, are symmetrically arranged in frame.
Preferred structure further, described dressing mechanism comprises the first driving cylinder mechanism and second being individually fixed in frame both sides and drives cylinder mechanism, described first drives the drive end of cylinder mechanism and the first catch to fix, described second drives the drive end of cylinder mechanism and the second catch to fix, and described second catch and the second catch are oppositely arranged.
In such scheme, described first drives cylinder mechanism and second to drive cylinder mechanism drive end to stretch out, and is adjusted to width range between the first catch, the second catch, arranges stacked pole plate neat.
Preferred structure, is furnished with inversion set between described first catch and the second catch further, and described inversion set connects servomotor.By Serve Motor Control angle, stacked pole plate is gone to vertical placement from horizontal direction.
Preferred structure further, described brush lug limit mechanism comprises the first horizontal adjusting mechanism, the first hard straight guiding mechanism and the first actuator; Described first horizontal adjusting mechanism comprises the first horizontally-guided device and the first thread screw level(l)ing device; First horizontally-guided device is fixedly connected with described frame; Described first horizontally-guided device is connected with the first hard straight guiding mechanism and the first actuator by the first base plate; Described first hard straight guiding mechanism is slidably connected by the first slide block and the first actuator, and described first actuator is the bowl brush that cylinder controls to drive.
Preferred structure further, described brush lug limit mechanism is also connected with angle regulator.
In such scheme, brush lug limit mechanism can regulate front and back, and left and right adjusting, can also rotate adjusting angle, and bowl brush is controlled by cylinder, moves up and down brush frame.
Preferred structure further, described brush lug edge aligning mechanism comprises the second horizontal adjusting mechanism, the second horizontally-guided mechanism and the second actuator; Described second horizontal adjusting mechanism comprises the second horizontally-guided device and the second thread screw level(l)ing device; Described second horizontally-guided device is fixedly connected with described frame; Described second horizontally-guided device is connected with the second horizontally-guided mechanism by the second base plate, and described second horizontally-guided mechanism is slidably connected by the second slide block and the second actuator, and described second actuator is the round brush that cylinder controls to drive.
Preferred structure further, also comprise Waste recovery mechanism, described Waste recovery mechanism is arranged in immediately below described pole plate conveying device, and described Waste recovery mechanism is driven by described 3rd driving mechanisms control.
The working method of the utility model pole plate process all-in-one is the remaining cream burr first focusing on pole upper and lower side frame, then cuts ear, brush ear to monolithic pole plate, the pole plate limit after the removal of dataller's skill ear, a more folded pole plate is transported to dressing mechanism, slice receiving mechanism of slice.This greatly simplifies the mechanical structure of existing pole plate treatment facility, decrease the air cylinder driven in structure, improve stabilization of equipment performance; Greatly reduce simultaneously pole plate transmission and processing procedure in scrap probability.In addition, the utility model has also set up Waste recovery mechanism, dust centralized collection mechanism, greatly reduces the lead dust in production process and waste entrainment.
Accompanying drawing explanation
Fig. 1 is the right view of the utility model pole plate process all-in-one;
Fig. 2 is the vertical view of the utility model pole plate process all-in-one;
Fig. 3 is dressing mechanism axonometric drawing;
Fig. 4 is brush lug limit mechanism shaft mapping;
Fig. 5 is brush lug edge aligning mechanism axonometric drawing.
In figure, 1-frame, 2-feeding mechanism, 3-brush following mechanism, 4-Xi Pianshangpian mechanism, 5-cut ear mechanism, 6-tag brushing machine structure, 7-stacking mechanism, 8-dressing mechanism, 9-brush lug limit mechanism, 10-slice receiving mechanism of slice, 11-Waste recovery mechanism, 12-brush lug edge aligning mechanism, 13-dust centralized collection mechanism, 14-electric control system.
Embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail, is convenient to be well understood to the utility model, but they do not form restriction to the utility model.
As Fig. 1, shown in Fig. 2, the utility model comprises frame 1, feeding mechanism 2, brush following mechanism 3, Xi Pianshangpian mechanism 4, cut ear mechanism 5, tag brushing machine structure 6, stacking mechanism 7, dressing mechanism 8, brush lug limit mechanism 9, brush lug edge aligning mechanism 12, pole plate conveying device and electric control system 14, feeding mechanism 2, brush following mechanism 3, Xi Pianshangpian mechanism 4, cut ear mechanism 5, tag brushing machine structure 6, stacking mechanism 7, dressing mechanism 8, brush lug limit mechanism 9, brush lug edge aligning mechanism 12 is connected sequentially, be fixedly mounted in frame 1 respectively, electric control system 14 connects feeding mechanism 2 respectively, brush following mechanism 3, Xi Pianshangpian mechanism 4, cut ear mechanism 5, tag brushing machine structure 6, stacking mechanism 7, dressing mechanism 8, brush lug limit mechanism 9, brush lug edge aligning mechanism 12, pole plate conveying device.
Pole plate conveying device comprise there is sequencing the first pole plate transportation section A1, the second pole plate transportation section A2, tri-electrode transportation section A3, quadripolar plate transportation section A4, the 5th pole plate transportation section, be arranged in frame 1 respectively; First pole plate transportation section A1 is connected by Xi Pianshangpian mechanism 4 with the second pole plate transportation section A2, second pole plate transportation section A2 and tri-electrode transportation section A3 are by flying roller and stacking mechanism 7 is connected, tri-electrode transportation section A3 is connected by the inversion set 85 of dressing mechanism 8 with quadripolar plate transportation section A4, and quadripolar plate transportation section A4 contacts with the 5th pole plate transportation section and connects; First, second, third, fourth pole plate transportation section is sprocket chain strip transmission mechanism, and the 5th pole plate transportation section is Conveyor structure; Brush following device 3 and be arranged in the first A1 conveyor surface top and bottom, pole plate transportation section, cut ear mechanism 5, tag brushing machine structure 6 is disposed in order in the second A2 side, pole plate transportation section, wherein tag brushing machine structure 6 is arranged on the right side of the second pole plate transportation section A2, corresponding to true pole ear side, brush lug limit mechanism 9, brush lug edge aligning mechanism 12 are arranged in A4 side, quadripolar plate transportation section, wherein brush lug limit mechanism 9 is arranged in A4 side, quadripolar plate transportation section, and brush lug edge aligning mechanism 12 is arranged in quadripolar plate transportation section A4 opposite side; 5th pole plate transportation section is as slice receiving mechanism of slice 10.
First pole plate transportation section A1, the second pole plate transportation section A2 are two groups of sprocket chain strip transmission mechanisms of symmetrical distribution, wherein the one group of sprocket chain strip transmission mechanism in right side is driven by the first driving mechanisms control, the one group of sprocket chain strip transmission mechanism in left side is driven by the second driving mechanisms control, Xi Pianshangpian mechanism 3, second pole plate transportation section A2 is all driven by the 3rd driving mechanisms control, tri-electrode transportation section A3 is driven by four-wheel drive mechanism controls, and quadripolar plate transportation section A4 is driven by the 5th driving mechanisms control.
First driving mechanism and the second driving mechanism are the motor of same model, are symmetrically arranged in frame 1.
As shown in Figure 3, dressing mechanism 8 comprises the first driving cylinder mechanism 81 and second being individually fixed in frame 1 both sides and drives cylinder mechanism 82, first drives the drive end of cylinder mechanism 81 and the first catch to fix 83, second drives the drive end of cylinder mechanism 82 and the second catch 84 to fix, and the second catch 83 and the second catch 84 are oppositely arranged.
Be furnished with inversion set 85 between first catch 83 and the second catch 84, inversion set 85 connects servomotor.
As shown in Figure 4, brush lug limit mechanism 9 comprises the first horizontal adjusting mechanism, the first hard straight guiding mechanism 93 and the first actuator 94; First horizontal adjusting mechanism comprises the first horizontally-guided device 91 and the first thread screw level(l)ing device 92; First horizontally-guided device 91 is fixedly connected with frame 1; First horizontally-guided device 91 is connected with the first hard straight guiding mechanism 93 and the first actuator 94 by the first base plate 97; First hard straight guiding mechanism 93 is slidably connected by the first slide block 95 and the first actuator 94, the bowl brush that the first actuator 94 drives for cylinder control.
Brush lug limit mechanism 9 is also connected with angle regulator 96.
As shown in Figure 5, brush lug edge aligning mechanism 12 comprises the second horizontal adjusting mechanism, the second horizontally-guided mechanism 1204 and the second actuator 1206; Second horizontal adjusting mechanism comprises the second horizontally-guided device 1201 and the second thread screw level(l)ing device 1202; Second horizontally-guided device 1201 is fixedly connected with frame 1; Second horizontally-guided device 1201 is connected with the second horizontally-guided mechanism 1204 by the second base plate 1203, second horizontally-guided mechanism 1204 is slidably connected by the second slide block 1205 and the second actuator 1206, the round brush that the second actuator 1206 drives for cylinder control.
The utility model also comprises Waste recovery mechanism 11 and dust centralized collection mechanism 13, and Waste recovery mechanism 11 is arranged in immediately below pole plate conveying device, and Waste recovery mechanism 11 is driven by the 3rd driving mechanisms control; Dust centralized collection mechanism 13 is arranged at slice receiving mechanism of slice 10 end.
Streamline pole plate process all-in-one of the present utility model automatically cooperates under the control of electric control system, the brush frame completing battery pole plates cuts ear brush ear operation, master operation comprises: vertically place the pole stacked, by the lug of both sides, technique lug hangs on the first pole plate transportation section A1, enter pole plate process integral machine, brushing pole plate upper and lower side frame, pole is transported to Xi Pianshangpian mechanism 4 by the first pole plate transportation section A1, Xi Pianshangpian mechanism 4 draws monolithic pole plate from pole, be placed into the second pole plate transportation section A2, what the second A2 both sides, pole plate transportation section was arranged cuts ear mechanism 5, tag brushing machine structure 6 carries out excision technique lug, brushing lug, after brushing the treatment process such as technique lug side burr, monolithic pole plate makes pole plate level build up one folded (number of laminations is adjustable) by film flying mechanism and stacking mechanism 7, one folded pole plate is transported to dressing mechanism 8 by tri-electrode transportation section A3, dressing mechanism 8 turns over and turn 90 degrees arrangement, turn over again and turn 90 degrees to quadripolar plate transportation section A4, brush lug limit and lug edge aligning mechanism 9, 12 are arranged in A4 both sides, quadripolar plate transportation section respectively, quadripolar plate transportation section A4 contacts with the 5th pole plate transportation section and connects, 5th pole plate transportation section is as taking up, unpowered transmission.Meanwhile, enclosed air exhausting environmental protection is arranged, and Waste recovery mechanism 11 is started working, and runs through whole brush frame and cut ear brush ear operation.Compared with prior art, have structure and simplify rationally, production efficiency is higher for the utility model, and stability is better, the feature of environmental protection more high-quality.
It should be noted last that, above embodiment is only in order to illustrate the technical solution of the utility model and unrestricted, although be described in detail the utility model with reference to preferred embodiment, those of ordinary skill in the art is to be understood that, can modify to the technical solution of the utility model or equivalent replacement, and not departing from the spirit and scope of technical solutions of the utility model, it all should be encompassed in the middle of right of the present utility model.

Claims (10)

1. a polar plate of lead acid storage battery process all-in-one, comprise frame, it is characterized in that: also comprise feeding mechanism, brush following mechanism, Xi Pianshangpian mechanism, cut ear mechanism, tag brushing machine structure, stacking mechanism, dressing mechanism, brush lug limit mechanism, brush lug edge aligning mechanism, pole plate conveying device and electric control system, described feeding mechanism, brush following mechanism, Xi Pianshangpian mechanism, cut ear mechanism, tag brushing machine structure, stacking mechanism, dressing mechanism, brush lug limit mechanism, brush lug edge aligning mechanism is connected sequentially, be fixedly mounted on respectively in frame, described electric control system connects feeding mechanism respectively, brush following mechanism, Xi Pianshangpian mechanism, cut ear mechanism, tag brushing machine structure, stacking mechanism, dressing mechanism, brush lug limit mechanism, brush lug edge aligning mechanism, pole plate conveying device.
2. polar plate of lead acid storage battery process all-in-one according to claim 1, is characterized in that: described pole plate conveying device comprises the first, second, third, fourth, the 5th pole plate transportation section with sequencing, is arranged in described frame respectively; Described first pole plate transportation section is connected by described Xi Pianshangpian mechanism with the second pole plate transportation section, described second pole plate transportation section and tri-electrode transportation section are by flying roller and stacking mechanism is connected, described tri-electrode transportation section is connected with the inversion set of quadripolar plate transportation section by dressing mechanism, and described quadripolar plate transportation section contacts with the 5th pole plate transportation section and connects;
Described first, second, third, fourth pole plate transportation section is sprocket chain strip transmission mechanism, and described 5th pole plate transportation section is Conveyor structure;
Describedly brush following Plant arrangement in the first conveyor surface top and bottom, pole plate transportation section, describedly cut ear mechanism, tag brushing machine structure is disposed in order in the second side, pole plate transportation section, wherein tag brushing machine structure is arranged on the right side of the second pole plate transportation section, corresponding to true pole ear side, described brush lug limit mechanism, brush lug edge aligning mechanism are arranged in side, quadripolar plate transportation section, wherein said brush lug limit arrangement of mechanism is in side, described quadripolar plate transportation section, and described brush lug edge aligning mechanism is arranged in described quadripolar plate transportation section opposite side; 5th pole plate transportation section is as slice receiving mechanism of slice.
3. polar plate of lead acid storage battery process all-in-one according to claim 2, it is characterized in that: described first pole plate transportation section, second pole plate transportation section is two groups of sprocket chain strip transmission mechanisms of symmetrical distribution, wherein the one group of sprocket chain strip transmission mechanism in right side is driven by the first driving mechanisms control, the one group of sprocket chain strip transmission mechanism in left side is driven by the second driving mechanisms control, described Xi Pianshangpian mechanism, second pole plate transportation section is all driven by the 3rd driving mechanisms control, described tri-electrode transportation section is driven by four-wheel drive mechanism controls, described quadripolar plate transportation section is driven by the 5th driving mechanisms control.
4. polar plate of lead acid storage battery process all-in-one according to claim 3, is characterized in that: described first driving mechanism and the second driving mechanism are the motor of same model, are symmetrically arranged in frame.
5. polar plate of lead acid storage battery process all-in-one according to claim 1, it is characterized in that: described dressing mechanism comprises the first driving cylinder mechanism and second being individually fixed in frame both sides and drives cylinder mechanism, described first drives the drive end of cylinder mechanism and the first catch to fix, described second drives the drive end of cylinder mechanism and the second catch to fix, and described second catch and the second catch are oppositely arranged.
6. polar plate of lead acid storage battery process all-in-one according to claim 5, is characterized in that: be furnished with inversion set between described first catch and the second catch, and described inversion set connects servomotor.
7. polar plate of lead acid storage battery process all-in-one according to claim 1, is characterized in that: described brush lug limit mechanism comprises the first horizontal adjusting mechanism, the first hard straight guiding mechanism and the first actuator; Described first horizontal adjusting mechanism comprises the first horizontally-guided device and the first thread screw level(l)ing device; First horizontally-guided device is fixedly connected with described frame; Described first horizontally-guided device is connected with the first hard straight guiding mechanism and the first actuator by the first base plate; Described first hard straight guiding mechanism is slidably connected by the first slide block and the first actuator, and described first actuator is the bowl brush that cylinder controls to drive.
8. polar plate of lead acid storage battery process all-in-one according to claim 7, is characterized in that: described brush lug limit mechanism is also connected with angle regulator.
9. polar plate of lead acid storage battery process all-in-one according to claim 1, is characterized in that: described brush lug edge aligning mechanism comprises the second horizontal adjusting mechanism, the second horizontally-guided mechanism and the second actuator; Described second horizontal adjusting mechanism comprises the second horizontally-guided device and the second thread screw level(l)ing device; Described second horizontally-guided device is fixedly connected with described frame; Described second horizontally-guided device is connected with the second horizontally-guided mechanism by the second base plate, and described second horizontally-guided mechanism is slidably connected by the second slide block and the second actuator, and described second actuator is the round brush that cylinder controls to drive.
10. polar plate of lead acid storage battery process all-in-one according to claim 3, it is characterized in that: also comprise Waste recovery mechanism, described Waste recovery mechanism is arranged in immediately below described pole plate conveying device, and described Waste recovery mechanism is driven by described 3rd driving mechanisms control.
CN201520344342.5U 2015-05-25 2015-05-25 Polar plate of lead acid storage battery process all-in-one Withdrawn - After Issue CN204680721U (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104916816A (en) * 2015-05-25 2015-09-16 武汉楚天鼎风科技有限公司 All-in-one machine for treating lead-acid battery plates

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104916816A (en) * 2015-05-25 2015-09-16 武汉楚天鼎风科技有限公司 All-in-one machine for treating lead-acid battery plates
CN104916816B (en) * 2015-05-25 2017-09-29 武汉楚天鼎风科技有限公司 Polar plate of lead acid storage battery handles all-in-one

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AV01 Patent right actively abandoned

Granted publication date: 20150930

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