CN204677836U - Be applied to the decompression electricity generating device of hydraulic tubing - Google Patents

Be applied to the decompression electricity generating device of hydraulic tubing Download PDF

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Publication number
CN204677836U
CN204677836U CN201520306737.6U CN201520306737U CN204677836U CN 204677836 U CN204677836 U CN 204677836U CN 201520306737 U CN201520306737 U CN 201520306737U CN 204677836 U CN204677836 U CN 204677836U
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China
Prior art keywords
energy
valve
permanent magnet
generating device
turbine
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Expired - Fee Related
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CN201520306737.6U
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Chinese (zh)
Inventor
常建娥
王天照
史翔超
镇亮
卢皓
王鹤
刘旋
肖攀
何颜君
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Wuhan University of Technology WUT
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Wuhan University of Technology WUT
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Priority to CN201520306737.6U priority Critical patent/CN204677836U/en
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Publication of CN204677836U publication Critical patent/CN204677836U/en
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Anticipated expiration legal-status Critical

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Abstract

The utility model provides a kind of decompression electricity generating device being applied to hydraulic tubing, comprise reduction valve, an electricity generation module is connected in the front end of reduction valve, described electricity generation module comprises body, turbine and the permanent magnet rotated with turbine is provided with in body, tube wall is wound with for rotate in permanent magnet produce the coil winding of electromagnetic induction, coil winding is connected with rectification module and charging module successively.By adopting the utility model device, liquid is first by the turbine in electricity generation module and permanent magnet, utilize the electromagnetic induction of the permanent magnet in rotating and coil winding to produce electric energy to generate electricity, period, a part of liquid kinetic energy was converted to electric energy, its pressure obtains certain reduction, and then is reduced pressure further by reduction valve, is electric energy in the process of decompression by the Conversion of Energy of part consumption, reduce the energy dissipation of hydraulic pipe line, save the energy.

Description

Be applied to the decompression electricity generating device of hydraulic tubing
Technical field
The utility model belongs to reduction valve field, is specifically related to a kind of decompression electricity generating device being applied to hydraulic tubing.
Background technique
Hydraulics has penetrated into a lot of field in China, constantly obtain significantly application and development in industries such as civilian industry, lathe, engineering machinery, metallurgical machinery, plastics machinery, agriculture and forestry machinery, automobile, boats and ships, and develop into and comprise transmission, control and detection one complete automatic technology.Reduction valve is then responsible for controlling pipeline pressure in hydraulic system, and at liquid in the process of reduction valve, the pressure energy of liquid is depressurized valve and transforms in order to heat energy with the structural type of uniqueness.
Model utility content
The technical problems to be solved in the utility model is: provide a kind of decompression electricity generating device being applied to hydraulic tubing, can be electric energy by the Conversion of Energy of consumption in the process of decompression, reduce the energy dissipation of hydraulic pipe line.
The utility model for solving the problems of the technologies described above taked technological scheme is: a kind of decompression electricity generating device being applied to hydraulic tubing, comprise reduction valve, it is characterized in that: connect an electricity generation module in the front end of reduction valve, described electricity generation module comprises body, turbine and the permanent magnet rotated with turbine is provided with in body, tube wall is wound with for rotate in permanent magnet produce the coil winding of electromagnetic induction, coil winding is connected with rectification module and charging module successively.
By said apparatus, described body front end is provided with pilot blade, and rear end is provided with rear guide vane.
By said apparatus, described reduction valve is connected by stuffing box bearing with body.
By said apparatus, described reduction valve comprises valve body, and be provided with damping hole and guiding valve main valve plug in valve body successively, the upper end of guiding valve main valve plug is connected with mitre velve.
The beneficial effects of the utility model are:
1, by adopting the utility model device, liquid is first by the turbine in electricity generation module and permanent magnet, utilize the electromagnetic induction of the permanent magnet in rotating and coil winding to produce electric energy to generate electricity, period, a part of liquid kinetic energy was converted to electric energy, its pressure obtains certain reduction, and then is reduced pressure further by reduction valve, is electric energy in the process of decompression by the Conversion of Energy of part consumption, reduce the energy dissipation of hydraulic pipe line, save the energy; Meanwhile, the utility model abandoning tradition generator model structure, being fixed by field coil of novelty, makes permanent magnet rotate thus produces electric energy, circuit is separated completely with fluid path, ensure that circuit safety.
2, by increasing front and back stator, only flowing along a direction after making liquid enter electricity generation module, improving the flow conductivity and steady flow of liquid, ensureing that turbine rotates to a direction, improve generating efficiency.
3, by redesigning reduction valve, at guiding valve main valve plug Front-end Design damping hole, preliminary step-down is carried out to liquid, again by the further step-down of guiding valve main valve plug, in guiding valve main valve plug upper end, mitre velve setting pressure threshold value is set, such leading type pressure reducing circuit control accuracy and the precision of voltage regulation high, be applicable to the large pressure piping that crude oil pipeline is such, it has supplied the uncontrollable shortcoming of crude oil pressure after electricity generation module simultaneously.
Accompanying drawing explanation
Fig. 1 is the theory diagram of electricity generation module.
Fig. 2 is the structural representation of electricity generation module.
Fig. 3 is the structural representation of reduction valve.
In figure: 1-body, 2-pilot blade, 3-turbine, 4-permanent magnet, 5-rear guide vane, 6-stuffing box bearing, 7-damping hole, 8-mitre velve, 9-guiding valve main valve plug.
Embodiment
Below in conjunction with instantiation and accompanying drawing, the utility model is described further.
The utility model provides a kind of decompression electricity generating device being applied to hydraulic tubing, comprise reduction valve, an electricity generation module is connected in the front end of reduction valve, described electricity generation module principle as shown in Figure 1, structure as shown in Figure 2, comprises body 1, is provided with turbine 3 and the permanent magnet 4 rotated with turbine in body 1, tube wall is wound with for rotate in permanent magnet produce the coil winding of electromagnetic induction, coil winding is connected with rectification module and charging module successively.Preferably, be provided with pilot blade 2 in body 1 front end, rear end is provided with rear guide vane 5.
Reduction valve is connected by stuffing box bearing 6 with body.As shown in Figure 3, reduction valve comprises valve body, is provided with damping hole 7 and guiding valve main valve plug 9 in valve body successively, and the upper end of guiding valve main valve plug 9 is connected with mitre velve 8.
The power resources of turbine are the pressure energies of liquid.Owing to there is pressure p everywhere in body, the p so the crude oil flow through can press to any point on turbine flabellum, the calculating formula according to fluid acting:
W=Q·p·T·η
In formula: the converting crude oil in W-section of time T is the pressure energy of mechanical energy, the intraday mean flowrate of Q-crude oil, the middle pressure of reduction valve ingress in p-crude oil pipeline, the time of the acting needed for T-calculates, η-pressure energy is converted into the efficiency of mechanical energy.
Then in a period of time, the pressure energy of total W is converted into mechanical energy and is further converted to electric energy.Axial flow generating flabellum will make generating efficiency be guaranteed; Can labyrinth-type excluder be set up before electricity generation module, can prevent there is excessive crude oil leakage between the pipeline of rotation and fixing pipeline.
According to Bernoulli's equation, through the Conversion of Energy of electricity generation module, the pressure energy of crude oil has been utilized a part, but flow is substantially constant.Pressure is now very difficult controlled, and for considering safety and practical application, we need to carry out secondary step-down to crude oil.
Reduction valve is secondary pressure function module, and its principle of work and power is as follows:
If the crude oil pressure after electricity generation module is p 1, the crude oil pressure flowing through damping hole is p 2, the crude oil pressure entering pilot valve oil pocket is p 3, pilot valve set pressure is p l(can artificially set up).
Pressure is p 1crude oil through damping hole stop after, pressure is reduced to p 2.If now work as p 2≤ p ltime, the pressure p in pilot valve (guiding valve main valve plug 9 forms pilot valve together with mitre velve 8) oil pocket 3=p 2≤ p l, show that whole reduction valve outlet pressure meets safety standard, without the need to secondary step-down; Work as p 2>p ltime, have p equally 3=p 2>p l, at this moment pilot valve will by p 3back down off-load, afterwards, the crude oil pressure p of guiding valve main valve plug upper-end surface 3the pressure p of lower end surface can be less than 2, therefore guiding valve main valve plug moves, blocks part damping empty, make p 2reduce, reach effect of easing stress.Such leading type pressure reducing circuit control accuracy and the precision of voltage regulation high, be applicable to the large pressure piping that crude oil pipeline is such.It has supplied the uncontrollable shortcoming of crude oil pressure after electricity generation module simultaneously.
Through experiment, generating Be very effective of the present utility model.For Sino-Kazakhstan petroleum transportation pipeline, at least transport crude oil 4,000 ten thousand tons every year, circuit is about 1200km, is a huge engineering.Because fortune oil-piping circuit is long, 1,2 grade of ladder of approach China, different physical features also result in the maintenance problem for oil pressure in pipe in transportation process.If can be by the Conversion of Energy consumed in decompression process electric energy and in addition Appropriate application, will change traditional carried of crude oil mode, the transport volume that crude oil own is huge determines huge generated energy.
In addition, if after carrying out modularization, standardization, systematized design to device, turbine flabellum type selecting is installed, can also be used in gas pipeline; Because this device is that pressure energy is converted into electric energy, namely non-electrical amount is converted into the process of electrical quantities, utilizes this feature, power generation pipeline it can be made the detecting instrument of flow or pressure by us, develops another kind of use.

Claims (4)

1. one kind is applied to the decompression electricity generating device of hydraulic tubing, comprise reduction valve, it is characterized in that: connect an electricity generation module in the front end of reduction valve, described electricity generation module comprises body, turbine and the permanent magnet rotated with turbine is provided with in body, tube wall is wound with for rotate in permanent magnet produce the coil winding of electromagnetic induction, coil winding is connected with rectification module and charging module successively.
2. the decompression electricity generating device being applied to hydraulic tubing according to claim 1, is characterized in that: described body front end is provided with pilot blade, and rear end is provided with rear guide vane.
3. the decompression electricity generating device being applied to hydraulic tubing according to claim 1, is characterized in that: described reduction valve is connected by stuffing box bearing with body.
4. the decompression electricity generating device being applied to hydraulic tubing according to claim 1, is characterized in that: described reduction valve comprises valve body, and be provided with damping hole and guiding valve main valve plug in valve body successively, the upper end of guiding valve main valve plug is connected with mitre velve.
CN201520306737.6U 2015-05-12 2015-05-12 Be applied to the decompression electricity generating device of hydraulic tubing Expired - Fee Related CN204677836U (en)

Priority Applications (1)

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CN201520306737.6U CN204677836U (en) 2015-05-12 2015-05-12 Be applied to the decompression electricity generating device of hydraulic tubing

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Application Number Priority Date Filing Date Title
CN201520306737.6U CN204677836U (en) 2015-05-12 2015-05-12 Be applied to the decompression electricity generating device of hydraulic tubing

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105762980A (en) * 2016-04-26 2016-07-13 江苏广庆电子材料有限公司 Magnetic induction pipeline generator
CN107559596A (en) * 2017-10-18 2018-01-09 常州港华燃气有限公司 A kind of pipeline gas flow monitor and gas pipeline examination and repair system
CN109372686A (en) * 2018-11-29 2019-02-22 美钻深海能源科技研发(上海)有限公司 A kind of power generator using Wellhead crue oil pressure

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105762980A (en) * 2016-04-26 2016-07-13 江苏广庆电子材料有限公司 Magnetic induction pipeline generator
CN107559596A (en) * 2017-10-18 2018-01-09 常州港华燃气有限公司 A kind of pipeline gas flow monitor and gas pipeline examination and repair system
CN107559596B (en) * 2017-10-18 2023-08-08 常州港华燃气有限公司 Pipeline gas flow velocity detection device and gas pipeline overhauling system
CN109372686A (en) * 2018-11-29 2019-02-22 美钻深海能源科技研发(上海)有限公司 A kind of power generator using Wellhead crue oil pressure

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150930

Termination date: 20170512

CF01 Termination of patent right due to non-payment of annual fee