CN204673032U - A kind of intake valve deburring equipment - Google Patents
A kind of intake valve deburring equipment Download PDFInfo
- Publication number
- CN204673032U CN204673032U CN201520399925.8U CN201520399925U CN204673032U CN 204673032 U CN204673032 U CN 204673032U CN 201520399925 U CN201520399925 U CN 201520399925U CN 204673032 U CN204673032 U CN 204673032U
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- intake valve
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Abstract
The utility model provides a kind of intake valve deburring equipment automatically can removing intake valve abnormal shaped female hole, cylindrical and burrs on edges, comprises workbench, fixed mechanism, cylindrical and endoporus burring mechanism and edge burring mechanism; Described fixed mechanism comprises workbench, hold down gag and the first drive unit, described cylindrical and endoporus burring mechanism comprise lifting platform, the second drive unit and cutter assembly, described edge burring mechanism comprises two groups of milling cutter cutter sweeps, and described milling cutter cutter sweep comprises main shaft, milling cutter and the 3rd drive unit.The beneficial effects of the utility model are: have fixed mechanism, cylindrical and the endoporus burring mechanism and edge burring mechanism that cooperatively interact, intake valve can be sent into edge burring mechanism automatically by fixed mechanism, the abnormal shaped female hole of an intake valve, cylindrical and edge deburring operation is just completed after lifting platform is every up and down reciprocatingly once, the every left and right of workbench makes a round trip, automaticity is high, greatly reduces human cost.
Description
Technical field
The utility model relates to deburring equipment, specifically a kind of intake valve deburring equipment.
Background technology
Automotive air intake valve is aluminum alloy die casting, and during die casting, inevitably within it hole and edge produce burr.This just needs in post-production to remove burr, to make its any surface finish.Mostly adopt now the mode of artificial removal, namely adopt blade to strike off, not only waste time and energy, efficiency is low, cost is high, but also easily damage is caused to intake valve.
Publication number is that the patent of invention of CN102490101A discloses a kind of deburring equipment, and it comprises: scrape cutterhead, which is provided with more than one relative to scraping cutter head center radially symmetrically arranged chute; Transfer block device, comprises the transfer block with lead-in chamfered be arranged in slidably in respective slide slots; Doctor assemblies containing scraper, it is fixed in the transfer block of corresponding transfer block device; Scraper driving mechanism, comprise along the push rod perpendicular to the direction straight reciprocating motion of chute, push rod free end is connected to the lead-in chamfered of each transfer block and is the slip of transfer block along chute by the transform linear motion of push rod under power source drives, and namely drive doctor assemblies strikes off the burr on workpiece; Clamping device, treats the workpiece of deburring for clamping.This deburring equipment can only strike off the burr on workpiece end face, and for the intake valve with abnormal shaped female hole, cylindrical, the burr at its endoporus, cylindrical and edge then cannot disposablely be removed.
Utility model content
Technical problem to be solved in the utility model is: provide a kind of intake valve deburring equipment automatically can removing intake valve irregularly-shaped inner hole, cylindrical and burrs on edges.
In order to solve the problems of the technologies described above, the technical solution adopted in the utility model is:
A kind of intake valve deburring equipment, comprises frame, fixed mechanism, cylindrical and endoporus burring mechanism and edge burring mechanism;
Described fixed mechanism comprises workbench, hold down gag and the first drive unit, described workbench is horizontally set in frame, described workbench is provided with the limited block for being horizontally fixed on by intake valve on workbench, described first drive unit is arranged on the bottom of workbench and drives workbench to move horizontally, and described hold down gag is used for intake valve to compress on the table;
Described cylindrical and endoporus burring mechanism comprise lifting platform, the second drive unit and cutter assembly, described lifting platform is arranged in frame, described second drive unit to be arranged on above lifting platform and to drive lifting platform vertically to move, described cutter assembly is fixed on bottom lifting platform vertically, described cutter assembly is arranged on above workbench, and described cutter assembly comprises outer round cutting-off tool and profiled holes cutting knife;
Described edge burring mechanism comprises two groups of milling cutter cutter sweeps, described milling cutter cutter sweep comprises main shaft, milling cutter and the 3rd drive unit, described 3rd drive unit is fixed in frame, two major axis horizontal are arranged on workbench both sides and are positioned on same axial line, described milling cutter is fixed on main shaft, and described 3rd drive unit drives milling cutter around main axis.
The beneficial effects of the utility model are: have the fixed mechanism cooperatively interacted, cylindrical and endoporus burring mechanism and edge burring mechanism, cylindrical and irregularly-shaped inner hole deburring work is completed after cylindrical and endoporus burring mechanism in the vertical direction move back and forth, when fixed mechanism moves back and forth in the horizontal direction, the burr at intake valve edge is removed by the milling cutter cutter sweep of both sides, intake valve can be sent into edge burring mechanism automatically by fixed mechanism, lifting platform is every up and down reciprocatingly once, endoporus and the edge deburring operation of one group of intake valve is just completed after the every left and right of workbench makes a round trip, automaticity is high, greatly reduce human cost.
Accompanying drawing explanation
Fig. 1 is the stereogram of the utility model intake valve deburring equipment.
Fig. 2 is the stereogram of the utility model intake valve deburring equipment.
Fig. 3 is the left view of the utility model intake valve deburring equipment.
Label declaration:
1, frame; 21, guide rail; 22, workbench; 23, the first drive unit; 24, hold down gag; 241, cylinder; 242, pressure arm; 25, guide pin bushing; 311, lifting platform; 313, the second drive unit; 314, guide pillar; 32, cutter assembly; 321, profiled holes cutting knife; 322, outer round cutting-off tool; 41, main shaft; 42, milling cutter; 43, the 3rd drive unit.
Detailed description of the invention
By describing technology contents of the present utility model in detail, realized object and effect, accompanying drawing is coordinated to be explained below in conjunction with embodiment.
The design of the utility model most critical is: have fixed mechanism, cylindrical and the endoporus burring mechanism and edge burring mechanism that cooperatively interact, cylindrical and irregularly-shaped inner hole deburring work is completed after cylindrical and endoporus burring mechanism in the vertical direction move back and forth, when fixed mechanism moves back and forth in the horizontal direction, the burr at intake valve edge is removed by the milling cutter cutter sweep of both sides, intake valve can be sent into edge burring mechanism automatically by fixed mechanism.
Please refer to Fig. 1, Fig. 2 and Fig. 3, a kind of intake valve deburring equipment, comprise frame 1, fixed mechanism, cylindrical and endoporus burring mechanism and edge burring mechanism;
Described fixed mechanism comprises workbench 22, hold down gag 24 and the first drive unit 23, described workbench 22 is horizontally set in frame 1, described workbench 22 is provided with the limited block for being horizontally fixed on by intake valve on workbench 22, described first drive unit 23 is arranged on the bottom of workbench 22 and drives workbench 22 to move horizontally, and described hold down gag 24 is for being pressed on workbench 22 by intake valve;
Described cylindrical and endoporus burring mechanism comprise lifting platform 311, second drive unit 313 and cutter assembly 32, described lifting platform 311 is arranged in frame 1, described second drive unit 313 to be arranged on above lifting platform 311 and to drive lifting platform 311 vertically to move, described cutter assembly 32 is fixed on bottom lifting platform 311 vertically, described cutter assembly 32 is arranged on above workbench 22, and described cutter assembly comprises outer round cutting-off tool 322 and profiled holes cutting knife 321;
Described edge burring mechanism comprises two groups of milling cutter cutter sweeps, described milling cutter cutter sweep comprises main shaft 41, milling cutter 42 and the 3rd drive unit 43, described 3rd drive unit 43 is fixed in frame 1, two main shafts 41 are horizontally set on workbench 22 both sides and are positioned on same axial line, described milling cutter 42 is fixed on main shaft 41, and described 3rd drive unit 43 drives milling cutter 42 to rotate around main shaft 41.
When the utility model intake valve deburring equipment uses, first intake valve is placed on workbench 22, the horizontal displacement of limited block restriction intake valve, by hold down gag 24, intake valve is compressed, the relative workbench 22 of intake valve can be avoided to rock, then open the second drive unit 313, make lifting platform 311 decline to make profiled holes cutting knife 321 enter the irregularly-shaped inner hole of intake valve, now profiled holes cutting knife 321 is through feed-via hole-withdrawing-go out cutter, is removed by irregularly-shaped inner hole burr; Outer round cutting-off tool 322 contacts with intake valve cylindrical and is removed by its burr simultaneously.When going out cutter, elevating mechanism rises, and cylindrical and endoporus deburring process terminate.Then opening the first drive unit 23 makes workbench 22 move to the direction of main shaft 41 center line perpendicular to milling cutter cutter sweep, when intake valve is close to milling cutter 42 edge, the translational speed controlling workbench 22 transfers slow-motion to by F.F., after milling cutter 42 excision crossed by intake valve, after intake valve goes out milling cutter 42 outer rim, speed is transferred to by slow-motion and falls back on initial position soon, and the burr of such intake valve periphery is also by disposable removal.
From foregoing description, the beneficial effects of the utility model are: have the fixed mechanism cooperatively interacted, cylindrical and endoporus burring mechanism and edge burring mechanism, cylindrical and irregularly-shaped inner hole deburring work is completed after cylindrical and endoporus burring mechanism in the vertical direction move back and forth, when fixed mechanism moves back and forth in the horizontal direction, the burr at intake valve edge is removed by the milling cutter cutter sweep of both sides, intake valve can be sent into edge burring mechanism automatically by fixed mechanism, lifting platform 311 is every up and down reciprocatingly once, endoporus and the edge deburring operation of one group of intake valve is just completed after the every left and right of workbench 22 makes a round trip, automaticity is high, greatly reduce human cost.
Further, described frame 1 is provided with guide rail 21, and described guide rail 21 is arranged between two milling cutters 42, and described guide rail 21 is vertical with the axial line of the main shaft 41 of milling cutter cutter sweep, and described first drive unit 23 drives workbench 22 to move along guide rail 21.
Seen from the above description, frame 1 is arranged guide rail 21 and workbench 22 can be slided along guide rail 21, structure is simple and not easily offset in workbench 22 sliding process.
Further, below described lifting platform 311, be provided with guide pillar 314 vertically, described workbench 22 is provided with the guide pin bushing 25 suitable with guide pillar 314.
Seen from the above description, when carrying out cylindrical and endoporus deburring, lifting platform 311 declines, and first guide pillar 314 contacts with guide pin bushing 25, and then outer round cutting-off tool 322 and profiled holes cutting knife 321 just contact intake valve and cut, and can improve cutting precision.
Further, be provided with lead vertically below described lifting platform 311, described frame 1 is provided with fairlead, and described fairlead is set in outside lead.
Seen from the above description, by coordinating of lead and fairlead, not easily rock when lifting platform 311 moves up and down.
Further, also comprise cleaning mechanism, described cleaning mechanism comprises the jet gun, flexible pipe, air compressor and the motor that connect successively.
Seen from the above description, deburring completes by intake valve from after workbench 22 takes off, and the chip dropped blows away by available jet gun in time, to avoid chip damage equipment.
Further, described hold down gag 24 comprises cylinder 241, pressure arm 242, valve and breather pipe, and described cylinder 241 is connected by breather pipe with valve, and the piston rod of cylinder 241 is connected with pressure arm 242, and described cylinder 241 drives pressure arm 242 to rotate and be elevated.
Seen from the above description, intake valve is placed into after on workbench 22, after Open valve, under the effect of pressure air, piston completes rotating distance in advance---and pressure arm 242 presses down and rotates above intake valve, then clamping stroke is completed---namely straight line presses down and clamping work pieces, otherwise returns, and can be pressed on workbench 22 by intake valve reliably.
Further, described first drive unit 23 and the 3rd drive unit 43 are motor, and described second drive unit 313 comprises motor, hydraulic jack and control valve.
Further, also comprise controller, described controller and fixed mechanism and cylindrical and endoporus burring mechanism are electrically connected.
Seen from the above description, be provided with controller, control each course of work by control program, after cylindrical and endoporus deburring process complete, when namely lifting platform 311 rises to initial position, enter next program immediately; First drive unit 23 drives workbench 22 to move to milling cutter 42 direction, until after the residual row of watering mouth and horizontal deburred complete, whole working cycles terminates, and achieves the full process automatization of single workpiece removal burr technique.
Please refer to Fig. 1, Fig. 2 and Fig. 3, embodiment of the present utility model is: a kind of intake valve deburring equipment, comprise frame 1, fixed mechanism, cylindrical and endoporus burring mechanism, edge burring mechanism, cleaning mechanism and controller, described controller and fixed mechanism and cylindrical and endoporus burring mechanism are electrically connected; Described fixed mechanism comprises workbench 22, hold down gag 24 and the first drive unit 23, described workbench 22 is horizontally set in frame 1, described workbench 22 is provided with the limited block for being horizontally fixed on by intake valve on workbench 22, described first drive unit 23 is arranged on the bottom of workbench 22 and drives workbench 22 to move horizontally, and described hold down gag 24 is for being pressed on workbench 22 by intake valve; Described cylindrical and endoporus burring mechanism comprise lifting platform 311, second drive unit 313 and cutter assembly 32, described lifting platform 311 is arranged in frame 1, described second drive unit 313 to be arranged on above lifting platform 311 and to drive lifting platform 311 vertically to move, described cutter assembly 32 is fixed on bottom lifting platform 311 vertically, described cutter assembly 32 is arranged on directly over workbench 22, and described cutter assembly comprises outer round cutting-off tool 322 and profiled holes cutting knife 321; Described edge burring mechanism comprises two groups of milling cutter cutter sweeps, described milling cutter cutter sweep comprises main shaft 41, milling cutter 42 and the 3rd drive unit 43, described 3rd drive unit 43 is fixed in frame 1, two main shafts 41 are arranged on workbench 22 both sides and on same axial line, described milling cutter 42 is fixed on main shaft 41, and described 3rd drive unit 43 drives milling cutter 42 to rotate around main shaft 41.Described frame 1 is provided with guide rail 21, and described guide rail 21 is arranged between two milling cutters 42, and described guide rail 21 is vertical with the axial line of the main shaft 41 of milling cutter cutter sweep, and described first drive unit 23 drives workbench 22 to move along guide rail 21.Be provided with guide pillar 314 vertically below described lifting platform 311, described workbench 22 is provided with the guide pin bushing 25 suitable with guide pillar 314.Be provided with lead vertically below described lifting platform 311, described frame 1 is provided with fairlead, and described fairlead is set in outside lead.Described cleaning mechanism comprises the jet gun, flexible pipe, air compressor and the motor that connect successively.Described hold down gag 24 comprises cylinder 241, pressure arm 242, valve and breather pipe, and described cylinder 241 is connected by breather pipe with valve, and the piston rod of cylinder 241 is connected with pressure arm 242, and described cylinder 241 drives pressure arm 242 to rotate and be elevated.Described profiled holes cutting knife 321 is for having the die-cut die head of pattern profile, and described outer round cutting-off tool 322 is the stamping knife with interior shearing.
In sum, the intake valve deburring equipment beneficial effect that the utility model provides is: be provided with and have the die-cut die head of pattern profile and the stamping knife with interior shearing, intake valve can be sent in working range automatically by the cooperation of workbench and the first drive unit, under guide pillar guiding, lifting platform up and down reciprocatingly once, make multiple profiled holes of intake valve and the burr of cylindrical, in the vertical direction carries out disposable die-cut removal; In the horizontal direction by the milling cutter cutter sweep of both sides, disposable removal burrs on edges and the remaining row's of watering mouth.The working cycles of burr and the remaining row's of watering mouth removed by a part, all realizes automation; Product after deburr, outward appearance is clean and tidy; Greatly reduce human cost.This equipment is also provided with cleaning mechanism, is blown away in time by the chip dropped after deburring completes by jet gun, avoids chip damage equipment and affects positioning precision; Lead coordinates with fairlead, not easily rocks when lifting platform moves up and down; Guide pillar coordinates with guide pin bushing and improves cutting precision.
The foregoing is only embodiment of the present utility model; not thereby the scope of the claims of the present utility model is limited; every equivalents utilizing the utility model description and accompanying drawing content to do; or be directly or indirectly used in relevant technical field, be all in like manner included in scope of patent protection of the present utility model.
Claims (8)
1. an intake valve deburring equipment, is characterized in that: comprise frame, fixed mechanism, cylindrical and endoporus burring mechanism and edge burring mechanism;
Described fixed mechanism comprises workbench, hold down gag and the first drive unit, described workbench is horizontally set in frame, described workbench is provided with the limited block for being horizontally fixed on by intake valve on workbench, described first drive unit is arranged on the bottom of workbench and drives workbench to move horizontally, and described hold down gag is used for intake valve to compress on the table;
Described cylindrical and endoporus burring mechanism comprise lifting platform, the second drive unit and cutter assembly, described lifting platform is arranged in frame, described second drive unit to be arranged on above lifting platform and to drive lifting platform vertically to move, described cutter assembly is fixed on bottom lifting platform vertically, described cutter assembly is arranged on above workbench, and described cutter assembly comprises outer round cutting-off tool and profiled holes cutting knife;
Described edge burring mechanism comprises two groups of milling cutter cutter sweeps, described milling cutter cutter sweep comprises main shaft, milling cutter and the 3rd drive unit, described 3rd drive unit is fixed in frame, two major axis horizontal are arranged on workbench both sides and are positioned on same axial line, described milling cutter is fixed on main shaft, and described 3rd drive unit drives milling cutter around main axis.
2. intake valve deburring equipment according to claim 1, it is characterized in that: described frame is provided with guide rail, described guide rail is arranged between two milling cutters, and described guide rail is vertical with the axial line of the main shaft of milling cutter cutter sweep, and described first drive unit drives workbench to move along guide rail.
3. intake valve deburring equipment according to claim 1, is characterized in that: be provided with guide pillar vertically below described lifting platform, described workbench is provided with the guide pin bushing suitable with guide pillar.
4. intake valve deburring equipment according to claim 1, is characterized in that: be provided with lead vertically below described lifting platform, described frame is provided with fairlead, and described fairlead is set in outside lead.
5. intake valve deburring equipment according to claim 1, is characterized in that: also comprise cleaning mechanism, and described cleaning mechanism comprises the jet gun, flexible pipe, air compressor and the motor that connect successively.
6. intake valve deburring equipment according to claim 1, it is characterized in that: described hold down gag comprises cylinder, pressure arm, valve and breather pipe, described cylinder is connected by breather pipe with valve, and the piston rod of cylinder is connected with pressure arm, and described air cylinder driven pressure arm rotates and lifting.
7. intake valve deburring equipment according to claim 1, is characterized in that: described first drive unit and the 3rd drive unit are motor, and described second drive unit comprises motor, hydraulic jack and control valve.
8. intake valve deburring equipment according to claim 1, is characterized in that: also comprise controller, and described controller and fixed mechanism and cylindrical and endoporus burring mechanism are electrically connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520399925.8U CN204673032U (en) | 2015-06-11 | 2015-06-11 | A kind of intake valve deburring equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520399925.8U CN204673032U (en) | 2015-06-11 | 2015-06-11 | A kind of intake valve deburring equipment |
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| Publication Number | Publication Date |
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| CN204673032U true CN204673032U (en) | 2015-09-30 |
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| CN201520399925.8U Active CN204673032U (en) | 2015-06-11 | 2015-06-11 | A kind of intake valve deburring equipment |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104874844A (en) * | 2015-06-11 | 2015-09-02 | 莆田市荣兴机械有限公司 | Deburring apparatus for air inlet valve |
| CN106624177A (en) * | 2016-12-20 | 2017-05-10 | 重庆中奥离合器制造有限公司 | Lifting structure for correction of clutch crankshaft |
| CN111037401A (en) * | 2020-01-06 | 2020-04-21 | 东风本田汽车零部件有限公司 | Device for removing burrs of bottom hole of engine connecting rod bolt |
| CN111434417A (en) * | 2019-01-14 | 2020-07-21 | 上海晋拓金属制品有限公司 | Burr stamping die and contain its burr remove device |
-
2015
- 2015-06-11 CN CN201520399925.8U patent/CN204673032U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104874844A (en) * | 2015-06-11 | 2015-09-02 | 莆田市荣兴机械有限公司 | Deburring apparatus for air inlet valve |
| CN104874844B (en) * | 2015-06-11 | 2017-02-22 | 莆田市荣兴机械有限公司 | Deburring apparatus for air inlet valve |
| CN106624177A (en) * | 2016-12-20 | 2017-05-10 | 重庆中奥离合器制造有限公司 | Lifting structure for correction of clutch crankshaft |
| CN111434417A (en) * | 2019-01-14 | 2020-07-21 | 上海晋拓金属制品有限公司 | Burr stamping die and contain its burr remove device |
| CN111037401A (en) * | 2020-01-06 | 2020-04-21 | 东风本田汽车零部件有限公司 | Device for removing burrs of bottom hole of engine connecting rod bolt |
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