CN204672171U - A kind of vibration proof side stir device for wet desulphurization absorption tower - Google Patents
A kind of vibration proof side stir device for wet desulphurization absorption tower Download PDFInfo
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- CN204672171U CN204672171U CN201520244112.1U CN201520244112U CN204672171U CN 204672171 U CN204672171 U CN 204672171U CN 201520244112 U CN201520244112 U CN 201520244112U CN 204672171 U CN204672171 U CN 204672171U
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Abstract
The utility model discloses a kind of vibration proof side stir device for wet desulphurization absorption tower, comprising: the installation foundation being fixed on described wet desulphurization absorption tower side; Be arranged at the motor on described installation foundation; On the tower wall being fixed on described wet absorption tower and the shaft support be positioned at above described motor; One end is installed on described shaft support, the other end is downward-sloping and the shaft extended in described wet desulphurization absorption tower; Be arranged on the stirrer paddle on described shaft; And connect the pulley gear of described motor and shaft.The utility model vibration proof, cancel gear reduction unit, reduce equipment cost, reduce the operation consumption of lubricating oil and mechanical seal, increase the service life, device continuously-running, functional independence, simple for structure, conveniently overhaul maintenance.
Description
Technical field
The utility model relates to blade stirring apparatus field, is specifically related to a kind of vibration proof side stir device for wet desulphurization absorption tower.
Background technology
Side stir device is key equipment conventional on wet desulphurization absorption tower, be arranged on by agitating device on the sidewall of tower cylindrical shell, the stirrer paddle on mixer adopts axial flow type usually, is many with push type, in consumption Same Efficieney situation, the highest mixing effect can be obtained.Side stir device rotary speed for wet desulphurization is generally 200 ~ 300r/min, except the stirring for being also widely used in except wet desulphurization absorption tower except nitre and various large storage tank or storage tank.Just good mixing effect can be obtained when consuming low energy consumption.
Side stir device in use obtains consistent favorable comment, but always perplex by two problems:
(1) the gear type reductor of shaft vibration side stir device and motor are installed on support, and support is fixed on tower side wall, by roller bearings shaft, utilizes mechanical seal to prevent slurries from leaking.Support is the vibration that cantilever design is easily transmitted motor and speed reducer and caused, and destroy bearing and mechanical seal, affect service life, the frequent cost of mechanical seal replacing is large.The mechanical seal price domestic brand of general side stir device is about 20,000 yuan, and import brand is about 60,000 yuan.
(2) gear reduction unit heating is installed on support due to the gear type reductor of side stir device and motor, gear type reductor model must be small and exquisite, thus cause reductor heating, high, the frequent replacing of lubricating oil requirements, consumption large, operation maintenance difficulty is large, the fragile reductor of improper use.Sew reductor for Germany: the mineral oil generally using viscosity coefficient 680, use artificial oil as when high temperature, low temperature under special operation condition, its maintenance handbook is pointed out to need first quarter moon inspection to change a lubricating oil in the presence of a harsh environment.The gear reduction unit price of general side stir device is about 20,000 yuan.
Now for the side stir device of wet desulphurization, its reductor mainly contains gear type and belt-type two kinds, all utilizes support support motor and reductor.Owing to being subject to the prefabricate pile impact of motor and speed reducer, side stir device will produce larger vibration; Owing to being subject to the restriction of gearratio, being generally four-stage motor (rotating speed is about 1500r/min) mate gear reductor (gearratio is not more than 10) and using.
Utility model content
The utility model provides a kind of vibration proof side stir device for wet desulphurization absorption tower, vibration proof, cancel gear reduction unit, reduce equipment cost, reduce the operation consumption of lubricating oil and mechanical seal, increase the service life, device continuously-running, functional independence, simple for structure, conveniently overhaul maintenance.
For a vibration proof side stir device for wet desulphurization absorption tower, comprising:
Be fixed on the installation foundation of described wet desulphurization absorption tower side;
Be arranged at the motor on described installation foundation;
On the tower wall being fixed on described wet absorption tower and the shaft support be positioned at above described motor;
One end is installed on described shaft support, the other end is downward-sloping and the shaft extended in described wet desulphurization absorption tower;
Be arranged on the stirrer paddle on described shaft;
And connect the pulley gear of described motor and shaft.
The utility model changes mounting position of motor, make it independent installation, the combination of four dynamo-electric machine selective gear reductors is replaced with the combination that pulley gear joined by six grades of motors, vibration proof, reduce equipment cost, reduce the operation consumption of lubricating oil and mechanical seal, thus reduce the expense safeguarded and run, increase the service life.Six grades of motor speeds are about 960r/min, pulley gear gearratio got for four (gearratio is not more than 5), axle rotating speed is 960/4=240, meets the General Requirements (its rotating speed is 200 ~ 300r/min) of the side stir device rotating speed for wet desulphurization.Motor progression can be selected according to axle rotating speed and speed reducer drive ratio.
Therefore, as preferably, described motor is six grades of motors.Motor progression is high, and rotating speed is low, coordinates pulley gear, therefore agitator can be made to reach the rotating speed of technological requirement without the need to gear reduction unit, replaces the sub-assembly of harmonic series pot motor selective gear reductor.
As preferably, be also provided with the motor adjustment rack be fixed on described installation foundation, described motor is installed on this motor adjustment rack.
Further preferably, described motor adjustment rack comprises the motor mounting plate be connected with motor and the support bar being connected motor mounting plate and installation foundation, and described support bar is expansion link.
Further preferred, the face that described motor mounting plate is connected with motor is inclined plane, and angle of inclination is identical with the angle of inclination of described shaft.Namely parallel between the inclined plane of installing plate and the axis of shaft.
Motor adjustment rack adopts expansion link adjustment motor setting height(from bottom), simultaneously also adjustable belt connection angle, tightening belt, support motor weight.
As preferably, between described shaft with shaft support, rolling bearing is adopted to be connected.
Further preferably, the tower wall connecting place of described shaft and wet absorption tower adopts mechanical seal.
Installation foundation, adopts armored concrete to make, for motor and motor adjustment rack provide firm support, vibration proof; Motor adjustment rack, adjustment motor setting height(from bottom), adjustment belt connection angle tightening belt simultaneously, support motor weight; Six grades of motor progression are high, and rotating speed is low, coordinate pulley gear, agitator can be made to reach the rotating speed of technological requirement, replace the sub-assembly of harmonic series pot motor selective gear reductor; Pulley gear, connect motor and shaft, because adopting six grades of motors, motor speed is low, therefore can reach technological requirement without the need to gear reduction unit; Portable shaft support, is fixed on tower side wall, by roller bearings shaft, mechanical seal is utilized to prevent slurries from leaking, because making without the need to support motor this support become lightly easy, reduce equipment cost, and the mount vibration that causes due to motor rotation can be stopped; Stirrer paddle, adopts steel alloy material, drives slurries in tower to suspend and merges.
As preferably, the spacing between the installation site of described shaft support and installation foundation is 0.6m ~ 1.5m.
Compared with traditional side stir device, the utility model has following beneficial effect:
The utility model has vibration proof effect, cancel gear reduction unit, reduce equipment cost, reduce maintenance and the expense run, increase the service life, motor and shaft support are independently installed, belt is adopted to connect motor and shaft, guarantee shaft smooth running, can not motor rotation be subject to and the vibration effect that produces, select slow-revving six grades of motors to reduce gearratio, can gear reduction unit be cancelled, reduce equipment cost, reduce maintenance and the expense run, increase the service life.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Shown in figure, Reference numeral is as follows:
1-pulley gear 2-shaft support 3-stirrer paddle
4-motor adjustment rack 5-motor 6-installation foundation
7-shaft 8-wet desulphurization absorption tower
Detailed description of the invention
As shown in Figure 1, a kind of side stir device, comprises installation foundation 6, motor adjustment rack 4, motor 5 (motor 5 adopts six grades of motors), shaft support 2, pulley gear 1, shaft 7 and stirrer paddle 3.
Wet desulphurization absorption tower 8 is common absorption tower, this area, installation foundation 6 with the integrated design of wet desulphurization absorption tower 8 tower foundation, the major accident such as prevent sedimentation from unevenly causing that side stir device significantly vibrates, pulley gear sideslip, shaft are eccentric; Be fixed on tower side wall after the installation in position such as shaft support 2 and shaft 7, mechanical seal and shaft coupling, bolted, from 600mm to 1500mm not etc., present embodiment is depicted as 1200mm (this distance refers to the vertical range between the central point of shaft support and sidewall junction, absorption tower and installation foundation) to shaft support 2 positioning height; Shaft is steel alloy shaft, and stirrer paddle 3 is installed on shaft subsequently, steel alloy bolted; Motor adjustment rack 4 is installed on installation foundation 6, motor adjustment rack comprises motor mounting plate and support bar, and the bottom of support bar is secured by bolts on installation foundation, and support bar is expansion link, adjustable telescopic rod height makes the installed surface of motor mounting plate tilt, and regulates bolt after putting in place to fix; Six grades of motors are installed on the motor mounting plate of motor adjustment rack, bolted; Pulley gear 1 connects the steel alloy shaft on six grades of motors and portable shaft support; Adjustment motor adjustment rack 4 setting height(from bottom), adjustment pulley gear 1 connection angle, tightening belt simultaneously.Once check after installing comprehensively, confirm errorless, energising test-run a machine.
The foregoing is only better implementation example of the present utility model, be not limited to the utility model, all within the utility model spirit and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.
Claims (7)
1., for a vibration proof side stir device for wet desulphurization absorption tower, it is characterized in that, comprising:
Be fixed on the installation foundation of described wet desulphurization absorption tower side;
Be arranged at the motor on described installation foundation;
On the tower wall being fixed on described wet absorption tower and the shaft support be positioned at above described motor;
One end is installed on described shaft support, the other end is downward-sloping and the shaft extended in described wet desulphurization absorption tower;
Be arranged on the stirrer paddle on described shaft;
And connect the pulley gear of described motor and shaft.
2. vibration proof side stir device according to claim 1, it is characterized in that, described motor is six grades of motors.
3. vibration proof side stir device according to claim 1, it is characterized in that, be also provided with the motor adjustment rack be fixed on described installation foundation, described motor is installed on this motor adjustment rack.
4. vibration proof side stir device according to claim 3, it is characterized in that, described motor adjustment rack comprises the motor mounting plate be connected with motor and the support bar being connected motor mounting plate and installation foundation, and described support bar is expansion link.
5. vibration proof side stir device according to claim 4, it is characterized in that, the face that described motor mounting plate is connected with motor is inclined plane, and angle of inclination is identical with the angle of inclination of described shaft.
6. vibration proof side stir device according to claim 1, is characterized in that, adopt rolling bearing to be connected between described shaft with shaft support.
7. vibration proof side stir device according to claim 6, it is characterized in that, the tower wall connecting place of described shaft and wet absorption tower adopts mechanical seal.
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CN201520244112.1U CN204672171U (en) | 2015-04-22 | 2015-04-22 | A kind of vibration proof side stir device for wet desulphurization absorption tower |
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CN201520244112.1U CN204672171U (en) | 2015-04-22 | 2015-04-22 | A kind of vibration proof side stir device for wet desulphurization absorption tower |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106076160A (en) * | 2016-08-19 | 2016-11-09 | 苏州禾盛新型材料股份有限公司 | Oil paint stirring device in a kind of PCM plate production |
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2015
- 2015-04-22 CN CN201520244112.1U patent/CN204672171U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106076160A (en) * | 2016-08-19 | 2016-11-09 | 苏州禾盛新型材料股份有限公司 | Oil paint stirring device in a kind of PCM plate production |
CN106076160B (en) * | 2016-08-19 | 2018-12-07 | 苏州兴禾源复合材料有限公司 | Oil paint stirring device in a kind of production of PCM plate |
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