CN204667968U - A kind of resistant environmental low-smoke halogen-free flame cable - Google Patents

A kind of resistant environmental low-smoke halogen-free flame cable Download PDF

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Publication number
CN204667968U
CN204667968U CN201520408743.2U CN201520408743U CN204667968U CN 204667968 U CN204667968 U CN 204667968U CN 201520408743 U CN201520408743 U CN 201520408743U CN 204667968 U CN204667968 U CN 204667968U
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flame
cable
layer
resistant
free flame
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李庆玮
杨旭光
王治平
王政
李晓东
何小俊
王虎
胡忠良
邹原斌
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Yantai cable factory
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Yantai cable factory
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Abstract

The utility model relates to a kind of resistant environmental low-smoke halogen-free flame cable, belongs to power cable technical field.It comprises cable conductor, insulating barrier is arranged with outside cable conductor, the cable conductor of more than three or three with insulating barrier is twisted into bunch of cables, the outside of bunch of cables flame resistant filler layer successively from inside to outside, coating layer and restrictive coating, environment-friendly high-temperature flame resistant filler rope is filled with in flame resistant filler layer, coating layer adopts resistant environmental low-smoke halogen-free flame band, insulating barrier adopts the composite construction combined by inner insulating layer and insulating outer layer, inner insulating layer adopts environment-friendly type 105 DEG C of IXPE materials, insulating outer layer adopts environment-friendly type 105 DEG C of irradiated crosslinking low-smoke and halogen-free flame retardant polyolefin materials.Restrictive coating adopts 105 DEG C of resistant environmental low-smoke halogen-free flame polyolefine materials.The utility model fire protection flame retarding designs, and high temperature resistant, Stability Analysis of Structures, effect is very good, and temperature resistant grade reaches 105 DEG C, and the anti-overload ability of cable is strong.

Description

一种环保型低烟无卤阻燃电缆An environmentally friendly low-smoke halogen-free flame-retardant cable

技术领域technical field

本实用新型涉及一种电缆,尤其涉及一种环保型低烟无卤阻燃电缆,属于电线电缆技术领域。The utility model relates to a cable, in particular to an environment-friendly low-smoke halogen-free flame-retardant cable, which belongs to the technical field of electric wires and cables.

背景技术Background technique

随着城市建设的快速发展,高层楼宇越盖越高,对电气设备的要求也日益严苛,电线电缆犹如人的血管一般为经济建设四面八方输送着电力能源和各类信息信号资源。然而,近几年来由于电气引起的火灾逐渐增多,而其中由于电线电缆原因引发的火灾占有相当大的比例,因此阻燃和防火成为电缆性能的重要指标,如何提高电缆的防火阻燃性能显得尤为重要。With the rapid development of urban construction, high-rise buildings are getting taller and taller, and the requirements for electrical equipment are becoming increasingly stringent. Wires and cables are like human blood vessels, transporting power energy and various information signal resources for economic construction in all directions. However, in recent years, fires caused by electricity have gradually increased, and among them, fires caused by wires and cables account for a considerable proportion. Therefore, flame retardancy and fire prevention have become important indicators of cable performance. important.

随着科学技术的进步,填充绳作为填充电线电缆的重要组成部分之一,已成为重要的科技研发项目,日益受到业内及相关行业的关注,现有的电缆填充层大多采用石棉和玻璃纤维作为阻燃填充材料,但是上述材料在电缆使用中会造成飞尘飞扬,进入呼吸道形成沉积,对人体有害,且污染环境不环保。此外现有的电缆绝缘材料耐温等级仅可达到90℃,抗过载能力不强。With the advancement of science and technology, filling rope, as one of the important components of filling wire and cable, has become an important scientific and technological research and development project, and has increasingly attracted the attention of the industry and related industries. Most of the existing cable filling layers use asbestos and glass fiber. Flame-retardant filling materials, but the above-mentioned materials will cause flying dust when the cable is used, and enter the respiratory tract to form deposits, which is harmful to the human body and pollutes the environment and is not environmentally friendly. In addition, the temperature resistance level of the existing cable insulation materials can only reach 90°C, and the overload resistance is not strong.

实用新型内容Utility model content

本实用新型针对上述现有技术中存在的不足,提供一种环保,阻燃,耐温等级高,抗过载能力强的环保型低烟无卤阻燃电缆。The utility model aims at the deficiencies in the above-mentioned prior art, and provides an environment-friendly low-smoke halogen-free flame-retardant cable which is environmentally friendly, flame-retardant, high in temperature resistance and strong in overload resistance.

本实用新型解决上述技术问题的技术方案如下:一种环保型低烟无卤阻燃电缆,包括电缆导体,所述电缆导体外围设有绝缘层,带有绝缘层的三根或三根以上的电缆导体绞合成电缆束,所述电缆束的外部由内向外依次阻燃填充层、包覆层及护套层,所述阻燃填充层内填充有环保型高温阻燃填充绳,所述包覆层采用三层以上的环保型低烟无卤阻燃包带绕制而成,所述绝缘层采用由绝缘内层和绝缘外层组合的复合结构,所述绝缘内层采用环保型105℃辐照交联聚乙烯材料,所述绝缘外层采用环保型105℃辐照交联低烟无卤阻燃聚烯烃材料。The technical scheme of the utility model to solve the above technical problems is as follows: an environment-friendly low-smoke halogen-free flame-retardant cable, including a cable conductor, an insulating layer is provided on the periphery of the cable conductor, and three or more cable conductors with an insulating layer Stranded into a cable bundle, the outside of the cable bundle is a flame-retardant filling layer, a coating layer and a sheath layer in sequence from the inside to the outside. The flame-retardant filling layer is filled with an environmentally friendly high-temperature flame-retardant filling rope, and the coating layer It is made of more than three layers of environmentally friendly low-smoke, halogen-free, and flame-retardant tapes. The insulating layer adopts a composite structure composed of an insulating inner layer and an insulating outer layer. The insulating inner layer is irradiated at 105°C. Cross-linked polyethylene material, the insulating outer layer adopts environment-friendly 105°C irradiation cross-linked low-smoke halogen-free flame-retardant polyolefin material.

所述护套层采用105℃环保型低烟无卤阻燃聚烯烃材料,进一步提高了电缆的环保、阻燃性能。The sheath layer is made of 105°C environment-friendly low-smoke halogen-free flame-retardant polyolefin material, which further improves the environmental protection and flame-retardant performance of the cable.

本实用新型的有益效果是:阻燃填充层内填充有环保型高温阻燃填充绳,更进一步增强了电缆的阻燃防火性能,电缆采用环保型高温阻燃填充绳及绝缘复合结构由内而外的耐火阻燃结构,使得电缆整体的阻燃防火性能得到大大的提升,防火阻燃设计,耐高温,结构稳定,应用效果非常好,所述电缆束外采用高阻燃型填充层和阻燃包带的包覆层,使电缆外观圆整,提高电缆阻燃性能;绝缘层采用复合结构,两层同时共挤,保证结合紧密无间隙;所述绝缘内层采用环保型105℃辐照交联聚乙烯材料,所述绝缘外层采用环保型105℃辐照交联低烟无卤阻燃聚烯烃材料。采用电子加速器对绝缘材料进行辐射照射,通过辐射交联对绝缘材料的改性,提高电缆绝缘的机械性能、耐老化性能,耐温等级达到105℃,电缆耐温等级的提升使电缆的载流量相比普通低烟无卤阻燃电缆提高了10%-15%,电缆的抗过载能力强。The beneficial effects of the utility model are: the flame-retardant filling layer is filled with an environment-friendly high-temperature flame-retardant filling rope, which further enhances the flame-retardant and fire-resistant performance of the cable, and the cable adopts an environment-friendly high-temperature flame-retardant filling rope and an insulating composite structure from the inside. The outer fire-resistant and flame-retardant structure greatly improves the overall flame-retardant and fire-resistant performance of the cable. The fire-resistant and flame-retardant design, high temperature resistance, stable structure, and very good application effect. The cladding layer of the burning tape makes the appearance of the cable round and improves the flame retardant performance of the cable; the insulating layer adopts a composite structure, and the two layers are co-extruded at the same time to ensure a tight connection without gaps; the insulating inner layer is irradiated at 105°C with environmental protection Cross-linked polyethylene material, the insulating outer layer adopts environment-friendly 105°C irradiation cross-linked low-smoke halogen-free flame-retardant polyolefin material. The electron accelerator is used to irradiate the insulating material with radiation, and the insulating material is modified by radiation cross-linking to improve the mechanical properties and aging resistance of the cable insulation. The temperature resistance level reaches 105 °C. Compared with ordinary low-smoke halogen-free flame-retardant cables, it is 10%-15% higher, and the cable has strong overload resistance.

附图说明Description of drawings

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图中:1、护套层;2、包覆层;3、阻燃填充层;4、绝缘外层;5、绝缘内层;6、电缆导体。In the figure: 1. Sheath layer; 2. Covering layer; 3. Flame-retardant filling layer; 4. Insulation outer layer; 5. Insulation inner layer; 6. Cable conductor.

具体实施方式Detailed ways

以下结合附图对本实用新型的原理和特征进行描述,所举实例只用于解释本实用新型,并非用于限定本实用新型的范围。The principles and features of the present utility model are described below in conjunction with the accompanying drawings, and the examples given are only used to explain the utility model, and are not used to limit the scope of the utility model.

如图1所示,一种环保型低烟无卤阻燃电缆,包括电缆导体6,所述电缆导体6外围设有绝缘层,带有绝缘层的三根或三根以上的电缆导体绞合成电缆束,所述电缆束的外部由内向外依次阻燃填充层3、包覆层2及护套层1,所述阻燃填充层3内填充有环保型高温阻燃填充绳,所述包覆层2采用三层以上的环保型低烟无卤阻燃包带绕制而成,所述绝缘层采用由绝缘内层5和绝缘外层4组合的复合结构,所述绝缘内层采用环保型105℃辐照交联聚乙烯材料,所述绝缘外层采用环保型105℃辐照交联低烟无卤阻燃聚烯烃材料。As shown in Figure 1, an environmentally friendly low-smoke, halogen-free, flame-retardant cable includes a cable conductor 6, the outer periphery of which is provided with an insulating layer, and three or more cable conductors with an insulating layer are twisted into a cable bundle , the outside of the cable bundle is sequentially from the inside to the outside a flame-retardant filling layer 3, a coating layer 2 and a sheath layer 1, and the flame-retardant filling layer 3 is filled with an environmentally friendly high-temperature flame-retardant filling rope, and the coating layer 2. It is made of more than three layers of environmentally friendly low-smoke, halogen-free, and flame-retardant tapes. The insulating layer adopts a composite structure composed of an insulating inner layer 5 and an insulating outer layer 4. The insulating inner layer is made of environmentally friendly 105 ℃ radiation cross-linked polyethylene material, and the insulating outer layer is made of environment-friendly 105 ℃ radiation cross-linked low-smoke halogen-free flame-retardant polyolefin material.

所述护套层1采用105℃环保型低烟无卤阻燃聚烯烃材料,进一步提高了电缆的环保、阻燃性能。The sheath layer 1 is made of 105°C environment-friendly low-smoke halogen-free flame-retardant polyolefin material, which further improves the environmental protection and flame-retardant performance of the cable.

所述环保型高温阻燃填充绳包括绳体及浸渍、涂复在绳体的环保阻燃剂。具体绳体采用耐高温棉纱通过机械扭结成单股绳状,再将单股绳浸渍、涂复一定厚度的阻燃层,再根据需要绞制成电缆填充用的不同外径的环保阻燃填充绳。通过采用该填充绳,使电缆整体柔软、重量轻、强度大,不含卤素、石棉、玻璃纤维等有害物质,符合欧盟ROHS标准要求。The environment-friendly high-temperature flame-retardant filled rope includes a rope body and an environment-friendly flame retardant impregnated and coated on the rope body. The specific rope body is made of high-temperature-resistant cotton yarn through mechanical twisting into a single-strand rope, and then the single-strand rope is impregnated and coated with a certain thickness of flame-retardant layer, and then twisted into environmentally friendly flame-retardant fillers with different outer diameters for cable filling according to requirements. rope. By adopting the filling rope, the cable is overall soft, light in weight and high in strength, and does not contain harmful substances such as halogen, asbestos, glass fiber, etc., and meets the requirements of EU ROHS standards.

所述包覆层采用三层以上环保型低烟无卤阻燃包带搭盖绕制而成,形成一个致密的阻燃隔氧层。使电缆在火灾发生时,该包覆层形成一个密闭的壳体,阻止氧气进入缆芯内部,降低绝缘的损坏程度。The cladding layer is made of more than three layers of environmentally friendly low-smoke, halogen-free, flame-retardant tapes and covers, forming a dense flame-retardant and oxygen-barrier layer. When the cable fires, the cladding layer forms an airtight shell, which prevents oxygen from entering the cable core and reduces the degree of damage to the insulation.

以上所述仅为本实用新型的较佳实施例,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.

Claims (2)

1. a resistant environmental low-smoke halogen-free flame cable, it is characterized in that, comprise cable conductor, insulating barrier is arranged with outside described cable conductor, the cable conductor of more than three or three with insulating barrier is twisted into bunch of cables, the outside of described bunch of cables flame resistant filler layer successively from inside to outside, coating layer and restrictive coating, environment-friendly high-temperature flame resistant filler rope is filled with in described flame resistant filler layer, described coating layer adopts the resistant environmental low-smoke halogen-free flame band coiling of more than three layers to form, described insulating barrier adopts the composite construction combined by inner insulating layer and insulating outer layer, described inner insulating layer adopts environment-friendly type 105 DEG C of IXPE materials, described insulating outer layer adopts environment-friendly type 105 DEG C of irradiated crosslinking low-smoke and halogen-free flame retardant polyolefin materials.
2. resistant environmental low-smoke halogen-free flame cable according to claim 1, is characterized in that, described restrictive coating adopts 105 DEG C of resistant environmental low-smoke halogen-free flame polyolefine materials.
CN201520408743.2U 2015-06-12 2015-06-12 A kind of resistant environmental low-smoke halogen-free flame cable Expired - Fee Related CN204667968U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105206348A (en) * 2015-10-10 2015-12-30 江苏火凤凰线缆系统技术股份有限公司 Cable for vehicle body stabilizing system sensor
CN105951257A (en) * 2016-06-21 2016-09-21 澳帕曼织带(昆山)有限公司 Woven tape with electroconductive wires inside

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105206348A (en) * 2015-10-10 2015-12-30 江苏火凤凰线缆系统技术股份有限公司 Cable for vehicle body stabilizing system sensor
CN105206348B (en) * 2015-10-10 2017-03-29 江苏火凤凰线缆系统技术股份有限公司 A kind of VSC sensor cable
CN105951257A (en) * 2016-06-21 2016-09-21 澳帕曼织带(昆山)有限公司 Woven tape with electroconductive wires inside

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Granted publication date: 20150923