CN204661381U - New bio disc reactor - Google Patents

New bio disc reactor Download PDF

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Publication number
CN204661381U
CN204661381U CN201520312207.2U CN201520312207U CN204661381U CN 204661381 U CN204661381 U CN 204661381U CN 201520312207 U CN201520312207 U CN 201520312207U CN 204661381 U CN204661381 U CN 204661381U
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China
Prior art keywords
bio
disc
reactor
isocon
transmission shaft
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Expired - Fee Related
Application number
CN201520312207.2U
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Chinese (zh)
Inventor
杨蕴毅
王超林
盛爱红
李向花
吴凯
秦岭
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SHANGHAI TIANZHIGUAN RENEWABLE ENERGY CO Ltd
NANJING YUANKAI BIOLOGICAL ENERGY ENVIRONMENTAL PROTECTION ENGINEERING Co Ltd
Original Assignee
SHANGHAI TIANZHIGUAN RENEWABLE ENERGY CO Ltd
NANJING YUANKAI BIOLOGICAL ENERGY ENVIRONMENTAL PROTECTION ENGINEERING Co Ltd
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Priority to CN201520312207.2U priority Critical patent/CN204661381U/en
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Publication of CN204661381U publication Critical patent/CN204661381U/en
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Abstract

New bio disc reactor described in the utility model, comprise reactor cavity, bio-disc, electric motor, the first transmission shaft, coaxial reduction gear, second driving shaft, described motor rotary shaft is connected to described first transmission shaft, the described first transmission shaft the other end is connected to described coaxial reduction gear, described coaxial reduction gear is connected to second driving shaft again, the other end of described second driving shaft is connected to the inwall place of described reactor cavity, and described first transmission shaft and second driving shaft are respectively arranged with some bio-disc.Setting like this, because the first transmission shaft place is closer to sewage fluid inlet, concentration of wastewater is high, thus bio-disc rotating speed is faster needed to improve processing efficiency, and second driving shaft place concentration of wastewater is low, in order to reach best processing efficiency, needing to reduce bio-disc rotating speed, therefore adopting the scheme of being connected by coaxial reduction gear between the two to make to reach optimum revolution at these two sections simultaneously.

Description

New bio disc reactor
Technical field
The present invention relates to a kind of new bio disc reactor, belong to the technical field of sewage disposal device.
Background technology
In biological sewage treatment equipment, just bring into use bio-disc in eighties of last century five sixties, bio-disc is a kind of biomembrance process wastewater processing technology, bio-disc can grow survival time longer microorganism, sludge age is long, have longer anti impulsion load ability, treatment effect is good.In technique and maintenance operation, bio-disc has the advantages such as microorganism concn is high, mud does not need backflow, power consumption is low, working cost is low.The bio-disc now usual industry used normally is made up of resin, glass reinforced plastic, stainless steel, non-woven fabrics etc.And Apilanez have studied six kinds of disc material such as glass particle, diatomite, sand, stainless steel, polyvinyl chloride and gac to the impact of biofilm development in experimental study, found that, when 4-6r/min and 40% submergence than, the most favourable biomembranous formation of the gac that surfaceness is the highest and growth.This is the excellent results that the characteristic of the structure and its high-specific surface area forming the loose porous of high roughness due to activated carbon surface produces to a great extent.
But although the bio-disc of gac possesses very large specific surface area, also there is very large space microbial film its inside.Can contriver find in trial-manufacturing process, microorganism in the microbial film of its inside is due to the obstruct of outer activated carbon structure and biological film body, usually be in treatment sewage nutrient concentrations not enough, in the environment that metabolic waste cannot be got rid of, this has had a strong impact on the performance of the bio-disc sewage treatment capacity of gac.
Further, due to bio-disc reactor front and rear part should concentration of wastewater different, different rotating speeds should be adopted to have reached optimum handling effect.And contriver finds, the current of isocon can be flushed on bio-disc, are unfavorable for the biomembranous attachment of bio-disc.
Summary of the invention
Goal of the invention: the object of the invention is to the new bio disc reactor that can improve gac bio-disc actual sewage processing power.
Technical scheme: new bio disc reactor of the present invention, comprise reactor cavity, bio-disc, electric motor, first transmission shaft, coaxial reduction gear, second driving shaft, described motor rotary shaft is connected to described first transmission shaft, the described first transmission shaft the other end is connected to described coaxial reduction gear, described coaxial reduction gear is connected to second driving shaft again, the other end of described second driving shaft is connected to the inwall place of described reactor cavity, described first transmission shaft and second driving shaft are respectively arranged with some bio-disc, described bio-disc shape is disc.Setting like this, because the first transmission shaft place is closer to sewage fluid inlet, concentration of wastewater is high, thus bio-disc rotating speed is faster needed to improve processing efficiency, and second driving shaft place concentration of wastewater is low, in order to reach best processing efficiency, needing to reduce bio-disc rotating speed, therefore adopting the scheme of being connected by coaxial reduction gear between the two to make to reach optimum revolution at these two sections simultaneously.Avoid repeating to arrange multiple electric motor simplified construction, also achieve both interlock adjustment, simplify controlling organization.
Further, water inlet pipe, inlet flume, fluid level control device, fixing filler, jet-pump, pipeline, the first isocon, the second isocon, bio-disc, dissolved oxygen meter, transmission shaft, electric motor, bio-trickling groove, water distribution board, packing layer, rising pipe, self-control cabinet, current baffle plate and shore pipe is also comprised;
Bio-disc reactor lower part is provided with inlet flume; Inlet flume top is provided with water inlet pipe, and water inlet pipe is communicated with extraneous source of sewage; In inlet flume, upper strata is provided with fluid level control device, and middle level is provided with one deck and fixes filler, and lower floor is communicated with jet-pump;
Bio-disc reactor top is provided with bio-disc reactor, is provided with bio-disc in bio-disc reactor, and bio-disc drives bio-disc to rotate by motor drive transmission shaft; Dissolved oxygen meter is provided with in bio-disc reactor; Bio-disc reactor head is provided with the first isocon and the second isocon, first isocon, the second isocon are communicated with jet-pump respectively, and be arranged on the first transmission shaft near above the outside of bio-disc entering water direction, between the first isocon and this bio-disc, be provided with current baffle plate, described second isocon is arranged at the bio-disc reactor head place, top of described coaxial reduction gear; So arrange and can prevent the water outlet of the first isocon and the second isocon from producing souring to the microbial film on bio-disc, in order to avoid affect the microbial film attachment on bio-disc.Bio-disc reactor bottom is provided with shore pipe;
Bio-disc reactor water side is provided with bio-trickling groove; Bio-trickling groove top is provided with water distribution board, under the water outlet of bio-disc reactor being uniformly distributed in then water distribution board evenly drops to water distribution board through water distribution board; Packing layer is provided with in the middle part of bio-trickling groove; Bio-trickling trench bottom is provided with rising pipe;
Jet-pump one end is communicated with inlet flume lower floor, and the other end is communicated with isocon by pipeline, for by the water pump of inlet flume lower floor to bio-disc reactor head;
The Signal transmissions of dissolved oxygen meter and fluid level control device to self-control cabinet, by self-control cabinet control jet pump start-stop.
Further, described packing layer is divided into two-layer, is provided with vapor pipe between two-layer; Bio-trickling trench bottom is provided with water trap, and water trap one end is connected with rising pipe, and the other end is communicated with inlet flume top by return line, for by the water refluxing portion of bio-trickling trench bottom in inlet flume; Described fixing filler is soft-filler, elastic filler or combined stuffing, and on fixing filler, load has microorganism; Described packing layer material is any one or a few the combination in sandstone, perlite, Wingdale and zeolite; On described bio-disc, load has microorganism; Described bio-disc reactor covered shell; Described bio-disc reactor is by jet-pump oxygen supply.
Further, it is characterized in that, described bio-disc comprises disk body, and described disk body is gac disk body, described disk body is provided with some fluid exchange holes, and ingress, described fluid exchange hole is provided with drainage cone, and described fluid exchange bore end is closed; Reinforcing fiber is provided with in described gac disk body; Described fluid exchange hole is laid in disk body and meets in the card of wastewater streams side.This fluid exchange hole, by punching on carbon fiber disk body, has manufactured the outer passage of linking up between treatment sewage and the microbial film of disk body inside of a disk body.Described drainage cone is for being arranged on the conical indentation in disc surfaces, and effluent stream can be converged by this pyramidal structure after arriving this drainage cone, guides to fluid exchange hole, and infiltrates from the gap of the inner gac of exchange hole, then oozes out from the gap of disc surfaces.Nutritive substance in sewage is brought into the microbial film place of bio-disc inside, and take the metabolic waste of Internal biological film generation out of.Contriver finds when manufacturing experimently the gac system biology disk body with aforesaid liquid exchange hole, and due to the structure that gac is loose porous, intensity is very limited.It often there will be at drill process, and disk body is cracked causes the problem that good article rate is extremely low; therefore reinforcing fiber is added in the material manufacturing gac disk body; such as glass fibre or carbon fiber, effectively can improve the good article rate of this kind of gac disk body in actual production.
Further, the drainage conical surface in nearer apart from disk body center fluid exchange hole amasss the drainage conical surface being greater than fluid exchange hole far away, distance disk body center and amasss.This be due to, distance disk body center disk body rotating speed is more nearby slow, and near rotating shaft, liquid-flow is slower, the drainage cone in nearer fluid exchange hole, distance disk body center is arranged to the drainage conical surface that area is greater than fluid exchange hole far away, distance disk body center amass and can improve separation disc body center fluid exchange efficiency more nearby, strengthen the consistence of the overall biofilm states of disk body, be convenient to overall control to improve reaction efficiency.
Compared with prior art, its beneficial effect is in the present invention: new bio disc reactor of the present invention improves sewage treating efficiency effectively.
Accompanying drawing explanation
Fig. 1 is a kind of embodiment structural representation of new bio disc of the present invention;
Fig. 2 is bio-disc reactor schematic diagram of the present invention.
Embodiment
Below technical solution of the present invention is described in detail, but protection scope of the present invention is not limited to described embodiment.
Embodiment 1:
Fig. 2 is the bio-disc described in the present embodiment.It is the overall disk body 41 be made up of gac, and its manufacture method is:
1) gac, tackiness agent and reinforcing fiber are fully mixed;
2) by step 1) the mixture compression molding that obtains obtains coiling embryo;
3) in step 2) described in dish embryo on process through some fluid exchange holes with machining process;
4) in step 3) process after the through some fluid exchange holes underfill filler of disk body namely obtain described new bio disc with the end closing described fluid exchange hole.
Wherein the fluid exchange hole 42 specifically offered of step 3 and deflection cone 43 as shown in Figure 2, are opened in the side card of disk body.
Several bio-disc are arranged on the bio-disc reactor shown in Fig. 1.
Bio-disc reactor of the present invention, it comprises water inlet pipe 1, inlet flume 2, fluid level control device 3, fixing filler 4, jet-pump 5, pipeline 6, first isocon 7, second isocon 34, current baffle plate 33, bio-disc reactor 8, bio-disc 9, dissolved oxygen meter 10, first transmission shaft 11, coaxial reduction gear 31, second driving shaft 32 electric motor 12, bio-trickling groove 13, water distribution board 14, packing layer 15, rising pipe 18, self-control cabinet 20 and shore pipe 21.
Bio-disc reactor lower part is provided with inlet flume 2; Inlet flume top is provided with water inlet pipe 1, and water inlet pipe 1 is communicated with extraneous source of sewage; In inlet flume 2, upper strata is provided with fluid level control device 3, and middle level is provided with one deck and fixes filler 4, and lower floor is communicated with jet-pump 5.
Bio-disc reactor top is provided with bio-disc reactor 8, is provided with bio-disc 9 in bio-disc reactor 8, and bio-disc 9 drives the first transmission shaft 11 to drive bio-disc 9 to rotate by electric motor 12; First transmission shaft 11 drives coaxial reduction gear 31 again, and coaxial reduction gear drives another part bio-disc 9 to rotate again.Dissolved oxygen meter 10 is provided with in bio-disc reactor 8; Bio-disc reactor 8 top is provided with the first isocon 7 and the second isocon 34, first isocon 7, second isocon 34 is communicated with jet-pump 5 respectively, and be arranged on the first transmission shaft 11 near above the outside of bio-disc 9 entering water direction, between the first isocon 7 and this bio-disc 9, be provided with current baffle plate 33, described second isocon 34 is arranged at bio-disc reactor 8 top, the top place of described coaxial reduction gear 31; Shore pipe 21 is provided with bottom bio-disc reactor 8;
Bio-disc reactor 8 water side is provided with bio-trickling groove 13; Bio-trickling groove 13 top is provided with water distribution board 14, bio-disc reactor 8 water outlet is uniformly distributed on water distribution board 14 and then evenly drops to water distribution board 14 times through water distribution board 14; Packing layer 15 is provided with in the middle part of bio-trickling groove 13; Rising pipe 18 is provided with bottom bio-trickling groove 13.
Jet-pump 5 one end is communicated with inlet flume 2 lower floor, and the other end is communicated with isocon 7 by pipeline 6, for by the water pump of inlet flume 2 lower floor to bio-disc reactor 8 top.
The Signal transmissions of dissolved oxygen meter 10 and fluid level control device 3 to self-control cabinet 20, by self-control cabinet control jet pump start-stop.
Packing layer 15 is divided into two-layer, is provided with vapor pipe 19 between two-layer.
Water trap 16 is provided with bottom bio-trickling groove 13, water trap 16 one end is connected with rising pipe 18, the other end is communicated with inlet flume 2 top by return line 17, for by the water refluxing portion bottom bio-trickling groove 13 in inlet flume 2, thus realize the artificial regulatory of nitric efficiency.
Described fixing filler 4 is soft-filler, elastic filler or combined stuffing, and on fixing filler 4, load has microorganism.
Described packing layer 15 material is any one or a few the combination in sandstone, perlite, Wingdale and zeolite.
On described bio-disc 9, load has microorganism.
Described bio-disc reactor 8 covered shell.
Described bio-disc reactor 8 is by jet-pump 5 oxygen supply.
Bio-disc reactor 8 of the present invention is overall basic in sealed state, only leaves air vout at exhaust port.
Bio-disc reactor 8 of the present invention uses normal activated carbon bio-disc and new bio disc to dispose of sewage under identical condition, and treatment effect contrast is as follows:
It can thus be appreciated that, new bio disc of the present invention, and the rotating bio-disc reactor of composition can improve the sewage treatment capacity of reactor effectively.
As mentioned above, although represented with reference to specific preferred embodiment and described the present invention, it shall not be construed as the restriction to the present invention self.Under the spirit and scope of the present invention prerequisite not departing from claims definition, various change can be made in the form and details to it.

Claims (5)

1. new bio disc reactor, it is characterized in that, comprise reactor cavity (8), bio-disc (9), electric motor (12), first transmission shaft (11), coaxial reduction gear (31), second driving shaft (32), described electric motor (12) rotating shaft is connected to described first transmission shaft (11), described first transmission shaft (11) the other end is connected to described coaxial reduction gear (31), described coaxial reduction gear (31) is connected to second driving shaft (32) again, the other end of described second driving shaft (32) is connected to the inwall place of described reactor cavity (8), described first transmission shaft (11) and second driving shaft (32) are respectively arranged with some bio-disc (9), described bio-disc (9) shape is disc.
2. bio-disc reactor according to claim 1, it is characterized in that, also comprise water inlet pipe (1), inlet flume (2), fluid level control device (3), fixing filler (4), jet-pump (5), pipeline (6), first isocon (7), second isocon (47), bio-disc (9), dissolved oxygen meter (10), transmission shaft (11), electric motor (12), bio-trickling groove (13), water distribution board (14), packing layer (15), rising pipe (18), self-control cabinet (20), current baffle plate (33) and shore pipe (21),
Bio-disc reactor lower part is provided with inlet flume (2); Inlet flume top is provided with water inlet pipe (1), and water inlet pipe (1) is communicated with extraneous source of sewage; In inlet flume (2), upper strata is provided with fluid level control device (3), and middle level is provided with one deck and fixes filler (4), and lower floor is communicated with jet-pump (5);
Bio-disc reactor top is provided with bio-disc reactor (8), be provided with bio-disc (9) in bio-disc reactor (8), bio-disc (9) drives transmission shaft (11) to drive bio-disc (9) to rotate by electric motor (12), dissolved oxygen meter (10) is provided with in bio-disc reactor (8), bio-disc reactor (8) top is provided with the first isocon (7) and the second isocon (34), first isocon (7), second isocon (34) is communicated with jet-pump (5) respectively, and be arranged on the first transmission shaft (11) near above the outside of bio-disc (9) entering water direction, current baffle plate (33) is provided with between the first isocon (7) and this bio-disc (9), described second isocon (34) is arranged at bio-disc reactor (8) the top place, top of described coaxial reduction gear (31), bio-disc reactor (8) bottom is provided with shore pipe (21),
Bio-disc reactor (8) water side is provided with bio-trickling groove (13); Bio-trickling groove (13) top is provided with water distribution board (14), under bio-disc reactor (8) water outlet being uniformly distributed in water distribution board (14) then evenly drops to water distribution board (14) through water distribution board (14); Bio-trickling groove (13) middle part is provided with packing layer (15); Bio-trickling groove (13) bottom is provided with rising pipe (18);
Jet-pump (5) one end is communicated with inlet flume (2) lower floor, the other end is communicated with isocon (7) by pipeline (6), for by the water pump of inlet flume (2) lower floor to bio-disc reactor (8) top;
The Signal transmissions of dissolved oxygen meter (10) and fluid level control device (3) to self-control cabinet (20), by self-control cabinet control jet pump start-stop.
3. bio-disc reactor according to claim 2, is characterized in that, described packing layer (15) is divided into two-layer, is provided with vapor pipe (19) between two-layer; Bio-trickling groove (13) bottom is provided with water trap (16), water trap (16) one end is connected with rising pipe (18), the other end is communicated with inlet flume (2) top by return line (17), for by the water refluxing portion bottom bio-trickling groove (13) in inlet flume (2); Described fixing filler (4) is soft-filler, elastic filler or combined stuffing, and the upper load of fixing filler (4) has microorganism; Described packing layer (15) material is any one or a few the combination in sandstone, perlite, Wingdale and zeolite; The upper load of described bio-disc (9) has microorganism; Described bio-disc reactor (8) covered shell; Described bio-disc reactor (8) is by jet-pump (5) oxygen supply.
4. according to the arbitrary described bio-disc reactor of claim 1,2 or 3, it is characterized in that, described bio-disc (9) comprises disk body (41), described disk body (41) is gac disk body, described disk body (41) is provided with some fluid exchange holes (42), described fluid exchange hole (42) ingress is provided with drainage cone (43), and described fluid exchange bore end is closed; Reinforcing fiber is provided with in described gac disk body; Described fluid exchange hole (42) is laid in disk body and meets in the card of wastewater streams side.
5. bio-disc reactor according to claim 4, it is characterized in that, drainage cone (43) area in the fluid exchange hole (42) that distance disk body (41) center is nearer is greater than drainage cone (43) area in fluid exchange hole (42) far away, distance disk body center.
CN201520312207.2U 2015-05-13 2015-05-13 New bio disc reactor Expired - Fee Related CN204661381U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104817164A (en) * 2015-05-13 2015-08-05 南京元凯生物能源环保工程有限公司 Novel biological disc reactor
CN111592096A (en) * 2020-03-20 2020-08-28 四川轻化工大学 Hydraulic slurry power biological rotating disc, river treatment system and method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104817164A (en) * 2015-05-13 2015-08-05 南京元凯生物能源环保工程有限公司 Novel biological disc reactor
CN111592096A (en) * 2020-03-20 2020-08-28 四川轻化工大学 Hydraulic slurry power biological rotating disc, river treatment system and method

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150923

Termination date: 20170513

CF01 Termination of patent right due to non-payment of annual fee