CN204660848U - A kind of vacuum attraction formula pay-off - Google Patents

A kind of vacuum attraction formula pay-off Download PDF

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Publication number
CN204660848U
CN204660848U CN201520081830.1U CN201520081830U CN204660848U CN 204660848 U CN204660848 U CN 204660848U CN 201520081830 U CN201520081830 U CN 201520081830U CN 204660848 U CN204660848 U CN 204660848U
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suction
barrel
suction pipe
pipe
buffer tank
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王小璐
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Abstract

一种真空吸引式送料装置,包括真空泵、吸料枪、吸料管、料筒、过滤网、吸气管、缓冲罐、连接管、动力控制柜和万向轮,其特征在于:所述真空泵设置抽气孔,所述真空泵通过抽气孔与连接管连接,连接管与缓冲罐连接,缓冲罐上部连接吸气管,吸气管另一端与料筒顶部连接,所述料筒下端设置排料门,所述料筒上部设置过滤网,所述料筒底部位置设有压力感应装置,所述料筒上侧连接吸料管,所述吸料管另一端连接吸料枪,所述动力控制柜底部安装万向轮。本实用新型在输送料过程中,料可以完全不受潮、不被污染、不带入任何异物,完全代替人工加料,可以使生产过程实现全封闭自动化,既安全又可靠。

A vacuum suction feeding device, comprising a vacuum pump, a suction gun, a suction pipe, a barrel, a filter screen, a suction pipe, a buffer tank, a connecting pipe, a power control cabinet and a universal wheel, characterized in that: the vacuum pump A suction hole is provided, the vacuum pump is connected to the connection pipe through the suction hole, the connection pipe is connected to the buffer tank, the upper part of the buffer tank is connected to the suction pipe, the other end of the suction pipe is connected to the top of the barrel, and the lower end of the barrel is provided with a discharge door , the upper part of the barrel is provided with a filter screen, the bottom of the barrel is provided with a pressure sensing device, the upper side of the barrel is connected to a suction pipe, the other end of the suction pipe is connected to a suction gun, and the power control cabinet Universal wheels are installed at the bottom. During the material conveying process of the utility model, the material can be completely free from moisture, pollution, and any foreign matter, completely replacing manual feeding, and can realize fully closed automation in the production process, which is safe and reliable.

Description

一种真空吸引式送料装置A vacuum suction feeding device

技术领域 technical field

 本实用新型涉及一种送料装置,尤其涉及一种真空吸引式送料装置。 The utility model relates to a feeding device, in particular to a vacuum suction feeding device.

背景技术 Background technique

在日常工作中,上料机构广泛应用于塑料成型和化工生产等领域,主要用来给料斗、料仓等存储设备供料或者直接配套主机进行生产,现实生活中常见的一种是人工上料,费时费力,效率低,环境脏乱不能保证产品质量。另一常用的是对物料进行吸附以及输送的机构,广泛地用于机械设备流水线上。现有的吸料机构一般是通过机械手将物料吸附后,旋转放置在输送带上,但这种方法使得流水线工作整体效率降低,机械手输送物料时,也无法保证物料的水平移动,而且这种开放的环境物料容易受到污染。 In daily work, the feeding mechanism is widely used in the fields of plastic molding and chemical production. It is mainly used to supply storage equipment such as hoppers and silos or to directly match the host for production. The common one in real life is manual feeding. , time-consuming and labor-intensive, low efficiency, and a dirty environment cannot guarantee product quality. Another commonly used mechanism is the mechanism for absorbing and transporting materials, which is widely used on mechanical equipment assembly lines. The existing suction mechanism generally uses the manipulator to absorb the material and then rotates it on the conveyor belt. However, this method reduces the overall efficiency of the assembly line. When the manipulator transports the material, it cannot guarantee the horizontal movement of the material, and this open Environmental materials are susceptible to contamination.

发明内容 Contents of the invention

本实用新型为一种真空吸引式送料装置,解决了输送过程中原料可以不受潮,不被污染,不带入任何异物完全代替人工加料。既安全又可靠。 The utility model is a vacuum suction feeding device, which solves the problem that the raw materials can not be dampened, not polluted, and no foreign matter is brought in to completely replace manual feeding during the conveying process. Both safe and reliable.

本实用新型达到以上目的采用的技术方案为:一种真空吸引式送料装置,由真空泵、吸料枪、吸料管、料筒、过滤网、吸气管、缓冲罐、连接管、动力控制柜和万向轮,真空泵设置在动力控制柜中,真空泵设置抽气孔,所述真空泵通过抽气孔与连接管连接,连接管与缓冲罐连接,缓冲罐上部连接吸气管,吸气管另一端与料筒顶部连接,料筒下端设置排料门,所述料筒上部设置过滤网,所述过滤网缝隙小于待搬运颗粒的直径,所述料筒底部位置设有压力感应装置,所述料筒上侧连接吸料管,所述吸料管另一端连接吸料枪,所述动力控制柜底部安装万向轮。 The technical solution adopted by the utility model to achieve the above purpose is: a vacuum suction feeding device, which consists of a vacuum pump, a suction gun, a suction pipe, a material cylinder, a filter screen, an air suction pipe, a buffer tank, a connecting pipe, and a power control cabinet. and universal wheels, the vacuum pump is set in the power control cabinet, and the vacuum pump is provided with a suction hole, the vacuum pump is connected to the connecting pipe through the suction hole, the connecting pipe is connected to the buffer tank, the upper part of the buffer tank is connected to the suction pipe, and the other end of the suction pipe is connected to the The top of the barrel is connected, the lower end of the barrel is provided with a discharge door, the upper part of the barrel is provided with a filter, the gap of the filter is smaller than the diameter of the particles to be transported, and a pressure sensing device is installed at the bottom of the barrel. The upper side is connected with a suction pipe, the other end of the suction pipe is connected with a suction gun, and universal wheels are installed at the bottom of the power control cabinet.

采用真空泵不断抽气,使与其相连的连接管、缓冲罐、吸气管、料筒内部形成负压,与料筒相连相通的另一端的吸料管、吸料枪内部也形成了负压,则待搬运的颗粒料被吸料枪吸引进入吸料抢,然后经吸料管进入料筒内。采用高效率气泵不断抽气,则颗粒料连续不断被送入料筒内,料筒持续加满达到感应装置设定的压力后,关闭气泵,并打开料筒下方的排料门,把料排出,排完后排料门自动关闭,再开始下一个循环。 The vacuum pump is used to continuously pump air, so that the connecting pipe, buffer tank, suction pipe and barrel connected to it form a negative pressure inside, and the suction pipe and suction gun at the other end connected to the barrel also form a negative pressure inside. The granular material to be transported is attracted by the suction gun into the suction gun, and then enters the barrel through the suction pipe. The high-efficiency air pump is used to pump air continuously, and the granular material is continuously sent into the barrel. After the barrel is continuously filled up to the pressure set by the sensor device, the air pump is turned off, and the discharge door under the barrel is opened to discharge the material. , After the discharge is finished, the discharge door is automatically closed, and then the next cycle starts.

本结构合理,移动方便,操作简单,可直接和各种加工机械配合,也可单独使用,将颗粒状原料从贮料箱内自动输送至任何一种加工机械的料斗之中,在输送过程中可以完全不受潮、不被污染、不带入任何异物,完全代替人工加料,可以使生产过程实现全封闭自动化,既安全又可靠。 The structure is reasonable, the movement is convenient, and the operation is simple. It can be directly matched with various processing machines, and can also be used alone. The granular raw materials are automatically transported from the storage box to the hopper of any processing machine. It can be completely free from moisture, pollution, and any foreign matter, completely replacing manual feeding, and can realize fully enclosed automation in the production process, which is safe and reliable.

附图说明 Description of drawings

下面结合附图和实施例对本实用新型进一步说明。 Below in conjunction with accompanying drawing and embodiment the utility model is further described.

图1是实施例中本实用新型一种真空吸引式送料装置的结构示意图。 Fig. 1 is a schematic structural view of a vacuum suction feeding device of the present invention in an embodiment.

图中1吸料枪、2料筒、3动力控制柜、4吸气管、5吸料管、6缓冲罐、7连接管、8抽气孔、9真空泵、10过滤网、11排料门、12感应装置、13万向轮。 In the figure, 1 suction gun, 2 barrel, 3 power control cabinet, 4 suction pipe, 5 suction pipe, 6 buffer tank, 7 connecting pipe, 8 air extraction hole, 9 vacuum pump, 10 filter screen, 11 discharge door, 12 induction devices, 13 universal wheels.

具体实施方式 Detailed ways

下面结合附图和实施例对本实用新型进一步说明。如图1所示本实用新型一种真空吸引式送料装置包括真空泵9、吸料枪1、吸料管5、料筒2、过滤网10、吸气管4、缓冲罐6、连接管7、动力控制柜3和万向轮13。 Below in conjunction with accompanying drawing and embodiment the utility model is further described. As shown in Figure 1, a vacuum suction feeding device of the utility model includes a vacuum pump 9, a material suction gun 1, a material suction pipe 5, a barrel 2, a filter screen 10, an air suction pipe 4, a buffer tank 6, a connecting pipe 7, Power control cabinet 3 and universal wheel 13.

动力控制柜3中的真空泵9通过抽气孔8与连接管7连接,连接管7与缓冲罐6连接,缓冲罐6上部连接吸气管4,吸气管4另一端与料筒2顶部连接;料筒2上部设置一过滤网10,其缝隙小于颗粒的直径,靠近料筒2底部的位置设置压力感应装置12,料筒2底部设置排料门11,料筒2上侧连接吸料管5,吸料管5另一端连接吸料枪1,所述动力控制柜底部安装万向轮13。 The vacuum pump 9 in the power control cabinet 3 is connected to the connection pipe 7 through the air extraction hole 8, the connection pipe 7 is connected to the buffer tank 6, the upper part of the buffer tank 6 is connected to the suction pipe 4, and the other end of the suction pipe 4 is connected to the top of the barrel 2; A filter screen 10 is arranged on the upper part of the barrel 2, the gap of which is smaller than the diameter of the particles, a pressure sensing device 12 is set near the bottom of the barrel 2, a discharge door 11 is set at the bottom of the barrel 2, and the upper side of the barrel 2 is connected to the suction pipe 5 The other end of the suction pipe 5 is connected to the suction gun 1, and a universal wheel 13 is installed at the bottom of the power control cabinet.

当系统工作时,首先真空泵9工作,通过抽气孔8把与其相连的连接管7、缓冲罐6、吸气管4、料筒2内的空气吸走使其内部形成负压,与料筒2相连的另一端的吸料管5、吸料枪1内部因与料筒2连通也形成了负压,则待搬运的颗粒料在外界大气压力的作用下被吸料枪1吸引进入吸料枪1,由吸料枪1经吸料管4进入料筒2内,由于料筒2内有过滤网10,其间隙小于颗粒料的直径,所以料不会进入吸气管4。采用真空泵9不断抽气,则料就继续不断被送入料筒2内,料筒2加满后感应装置12感应到压力,由自动控制系统自动关闭气泵,并打开料筒2下方的排料门,把料排出,排完后排料门自动关闭,再进行下一个循环。 When the system is working, first the vacuum pump 9 works, and the air in the connecting pipe 7, buffer tank 6, suction pipe 4, and barrel 2 connected to it is sucked away through the air hole 8 to form a negative pressure inside, and the air in the barrel 2 The suction pipe 5 and the suction gun 1 at the other end of the connection also form a negative pressure because they are connected to the barrel 2, and the granular materials to be transported are attracted by the suction gun 1 into the suction gun under the action of the external atmospheric pressure. 1. The suction gun 1 enters the material cylinder 2 through the suction pipe 4. Since the material cylinder 2 has a filter screen 10, the gap is smaller than the diameter of the granular material, so the material will not enter the suction pipe 4. Using the vacuum pump 9 to pump air continuously, the material will continue to be sent into the barrel 2. After the barrel 2 is full, the sensor device 12 will sense the pressure, and the automatic control system will automatically turn off the air pump and open the discharge under the barrel 2. The discharge door is used to discharge the material, and the discharge door is automatically closed after the discharge, and then the next cycle is performed.

Claims (2)

1.一种真空吸引式送料装置,包括真空泵、吸料枪、吸料管、料筒、过滤网、吸气管、缓冲罐、连接管、动力控制柜和万向轮,其特征在于:所述真空泵设置抽气孔,所述真空泵通过抽气孔与连接管连接,连接管与缓冲罐连接,缓冲罐上部连接吸气管,吸气管另一端与料筒顶部连接,所述料筒下端设置排料门,所述料筒上部设置过滤网,所述料筒底部位置设有压力感应装置,所述料筒上侧连接吸料管,所述吸料管另一端连接吸料枪,所述动力控制柜底部安装万向轮。 1. A vacuum suction type feeding device, comprising a vacuum pump, a material suction gun, a material suction pipe, a barrel, a filter screen, an air suction pipe, a buffer tank, a connecting pipe, a power control cabinet and universal wheels, is characterized in that: The vacuum pump is provided with a suction hole, the vacuum pump is connected to the connecting pipe through the suction hole, the connecting pipe is connected to the buffer tank, the upper part of the buffer tank is connected to the suction pipe, the other end of the suction pipe is connected to the top of the barrel, and the bottom of the barrel is provided with a discharge The material door, the upper part of the material cylinder is provided with a filter screen, the bottom of the material cylinder is provided with a pressure sensing device, the upper side of the material cylinder is connected to a suction pipe, the other end of the material suction pipe is connected to a suction gun, and the power Universal wheels are installed at the bottom of the control cabinet. 2. 根据权利要求1所述的一种真空吸引式送料装置,其特征在于:所述过滤网缝隙小于待搬运颗粒的直径。 2. A vacuum suction feeding device according to claim 1, characterized in that: the filter screen gap is smaller than the diameter of the particles to be transported.
CN201520081830.1U 2015-02-05 2015-02-05 A kind of vacuum attraction formula pay-off Expired - Fee Related CN204660848U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106108094A (en) * 2016-06-24 2016-11-16 湖南鑫迪新能源科技有限公司 Biomass particle fuel centralized feeding system and combustion furnace
CN107055095A (en) * 2017-01-22 2017-08-18 山东优特智能科技有限公司 A kind of vacuum handling material road and vacuum track machine for vacuum track machine
CN109292457A (en) * 2018-10-26 2019-02-01 张家港市格雷斯机械有限公司 Continuous vacuum feeder
CN110589497A (en) * 2019-10-11 2019-12-20 宁波易拓智能科技有限公司 Smelting furnace material receiving system
CN115593911A (en) * 2022-11-11 2023-01-13 四川中财管道有限公司(Cn) An automatic feeding and stirring system for pipe clinker that realizes sealed transportation
CN116371584A (en) * 2023-04-20 2023-07-04 中国神华能源股份有限公司哈尔乌素露天煤矿 Medium feeding device for dense medium system of coal preparation plant

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106108094A (en) * 2016-06-24 2016-11-16 湖南鑫迪新能源科技有限公司 Biomass particle fuel centralized feeding system and combustion furnace
CN107055095A (en) * 2017-01-22 2017-08-18 山东优特智能科技有限公司 A kind of vacuum handling material road and vacuum track machine for vacuum track machine
CN109292457A (en) * 2018-10-26 2019-02-01 张家港市格雷斯机械有限公司 Continuous vacuum feeder
CN110589497A (en) * 2019-10-11 2019-12-20 宁波易拓智能科技有限公司 Smelting furnace material receiving system
CN110589497B (en) * 2019-10-11 2024-02-23 宁波易拓智能科技有限公司 A smelting furnace material collection system
CN115593911A (en) * 2022-11-11 2023-01-13 四川中财管道有限公司(Cn) An automatic feeding and stirring system for pipe clinker that realizes sealed transportation
CN116371584A (en) * 2023-04-20 2023-07-04 中国神华能源股份有限公司哈尔乌素露天煤矿 Medium feeding device for dense medium system of coal preparation plant

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Granted publication date: 20150923