CN204659166U - A small screen printing machine - Google Patents
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- CN204659166U CN204659166U CN201520381517.XU CN201520381517U CN204659166U CN 204659166 U CN204659166 U CN 204659166U CN 201520381517 U CN201520381517 U CN 201520381517U CN 204659166 U CN204659166 U CN 204659166U
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Abstract
本实用新型公开了一种小型丝网印刷机,包括机架,所述机架上设有滑动导轨,滑动导轨上设有沿滑动导轨滑动的平台装置,平台装置底部连接有固定于机架上驱动装置,机架上架设有印刷装置,印刷装置位于平台装置的上方;驱动装置包括伺服电机、同步带和两个同步带轮,同步带设于两同步带轮之间,同步带沿滑动导轨布置,平台装置与同步带连接。本实用新型设置的平台装置通过驱动装置驱动,驱动装置采用伺服电机和同步带,传动精确且结构简单,有效保证平台装置的运动精度,平台装置可自动调整位置,可达到高精确度的印刷;机器的整体结构简单,占用空间小。
The utility model discloses a small screen printing machine, including a frame, a sliding guide rail is provided on the frame, a platform device sliding along the sliding guide rail is provided on the sliding guide rail, a driving device fixed on the frame is connected to the bottom of the platform device, a printing device is mounted on the frame, and the printing device is located above the platform device; the driving device includes a servo motor, a synchronous belt and two synchronous pulleys, the synchronous belt is arranged between the two synchronous pulleys, the synchronous belt is arranged along the sliding guide rail, and the platform device is connected to the synchronous belt. The platform device provided in the utility model is driven by the driving device, the driving device adopts a servo motor and a synchronous belt, the transmission is accurate and the structure is simple, the movement accuracy of the platform device is effectively guaranteed, the platform device can automatically adjust the position, and high-precision printing can be achieved; the overall structure of the machine is simple and occupies a small space.
Description
技术领域 technical field
本实用新型涉及丝网印刷领域,特别涉及一种小型丝网印刷机。 The utility model relates to the field of screen printing, in particular to a small screen printing machine.
背景技术 Background technique
丝网印刷基本原理是利用丝网印版图文部分网孔透油墨,非图文部分网孔不透墨的基本原理进行印刷。印刷时在丝网印版一端上倒入油墨,用刮印刮板在丝网印版上的油墨部位施加一定压力,同时朝丝网印版另一端移动。油墨在移动中被刮板从图文部分的网孔中挤压到承印物上。由于油墨的粘性作用而使印迹固着在一定范围之内,印刷过程中刮板始终与丝网印版和承印物呈线接触,接触线随刮板移动而移动,由于丝网印版与承印物之间保持一定的间隙,使得印刷时的丝网印版通过自身的张力而产生对刮板的反作用力,这个反作用力称为回弹力。由于回弹力的作用,使丝网印版与承印物只呈移动式线接触,而丝网印版其它部分与承印物为脱离状态。使油墨与丝网发生断裂运动,保证了印刷尺寸精度和避免蹭脏承印物。当刮板刮过整个版面后抬起,同时丝网印版也抬起,并将油墨轻刮回初始位置。至此为一个印刷行程。 The basic principle of screen printing is to use the basic principle that the graphic part of the screen printing plate is transparent to ink, and the non-graphic part of the mesh is impermeable to printing. When printing, pour ink into one end of the screen printing plate, apply a certain amount of pressure on the ink part of the screen printing plate with the scraper, and at the same time, print towards the other end of the screen printing plate. The ink is squeezed by the scraper from the mesh of the graphic part to the substrate during the movement. Due to the viscosity of the ink, the imprint is fixed within a certain range. During the printing process, the scraper is always in line contact with the screen printing plate and the substrate, and the contact line moves with the movement of the scraper. Due to the screen printing plate and the substrate Keep a certain gap between them, so that the screen printing plate during printing will generate a reaction force against the scraper through its own tension. This reaction force is called rebound force. Due to the effect of resilience, the screen printing plate and the substrate are only in moving line contact, while other parts of the screen printing plate are in a state of separation from the substrate. Make the ink and the screen break and move, ensuring the printing size accuracy and avoiding the dirty substrate. When the scraper scrapes across the entire page, it lifts up, and at the same time, the screen printing plate also lifts up, and scrapes the ink back to its original position. So far it is a printing stroke.
丝网印刷机是用丝网印版施印的机器,属于印刷机的一种。丝网印刷机是印刷文字和图像的机器,是用于生产印刷品的机器或设备的总称。丝网印刷机属于孔版印刷机中较有代表性的印刷设备,制作丝网的材料除真丝外,还可用尼龙丝、铜丝、钢丝或不锈钢丝等。可分为平面丝网印刷机、曲面丝网印刷机、转式丝网印刷机等。现有的丝网印刷机都追求高速、精确,需要设置多种装置,设备庞大,造价高,只适用于大型企业进行大批量生产使用,但是目前有些中小企业只进行小批量生产,厂房的空间及资金投入上均较小,不适用大型丝网印刷机,因而小型的丝网印刷机就很受青睐,但现有的小型丝网印刷机却存在效率低、精度低的特点,故急需一种小型丝网印刷机,具有高效、精度高的特点。 A screen printing machine is a machine that uses a screen printing plate to print, and is a type of printing machine. A screen printing machine is a machine for printing text and images, and is a general term for machines or equipment used to produce printed matter. Screen printing machine is a representative printing equipment among stencil printing machines. In addition to silk, the material for making screen can also be nylon wire, copper wire, steel wire or stainless steel wire. It can be divided into flat screen printing machine, curved screen printing machine, rotary screen printing machine and so on. Existing screen printing machines are all pursuing high speed and precision, and need to install various devices. The equipment is huge and expensive, and is only suitable for large-scale enterprises to use in mass production. However, at present, some small and medium-sized enterprises only carry out small-scale production. It is not suitable for large-scale screen printing machines, so small screen printing machines are very popular. However, the existing small screen printing machines have the characteristics of low efficiency and low precision, so there is an urgent need for a screen printing machine. A small screen printing machine with the characteristics of high efficiency and high precision.
发明内容 Contents of the invention
为克服现有技术的不足及存在的问题,本实用新型提供一种小型丝网印刷机,结构简单,制造成本低,且具有高效、精度高的特点。 In order to overcome the deficiencies and existing problems of the prior art, the utility model provides a small screen printing machine with simple structure, low manufacturing cost, high efficiency and high precision.
本实用新型是通过以下技术方案实现的: The utility model is achieved through the following technical solutions:
一种小型丝网印刷机,包括机架,所述机架上设有滑动导轨,滑动导轨上设有沿滑动导轨滑动的平台装置,平台装置底部连接有固定于机架上驱动装置,机架上架设有印刷装置,印刷装置位于平台装置的上方;驱动装置包括伺服电机、同步带和两个同步带轮,同步带设于两同步带轮之间,同步带沿滑动导轨布置,平台装置与同步带连接。 A small screen printing machine, comprising a frame, the frame is provided with a sliding guide rail, the sliding guide rail is provided with a platform device sliding along the sliding guide rail, the bottom of the platform device is connected with a driving device fixed on the frame, and the frame There is a printing device on the upper frame, and the printing device is located above the platform device; the driving device includes a servo motor, a timing belt and two timing pulleys, the timing belt is set between the two timing pulleys, the timing belt is arranged along the sliding guide rail, the platform device and Timing belt connection.
所述平台装置包括从下至上依次设置的底板、定位机构和吸附平台,底板与同步带连接,定位机构位于底板和吸附平台之间。 The platform device includes a bottom plate, a positioning mechanism and an adsorption platform arranged sequentially from bottom to top, the bottom plate is connected with the timing belt, and the positioning mechanism is located between the bottom plate and the adsorption platform.
所述定位机构包括横向定位机构和纵向定位机构,横向定位机构设有两个,且分别位于吸附平台纵向的两个侧边,纵向定位机构设有一个,位于吸附平台横向的中心处。 The positioning mechanism includes a horizontal positioning mechanism and a vertical positioning mechanism. There are two horizontal positioning mechanisms, which are respectively located on the two longitudinal sides of the adsorption platform, and one vertical positioning mechanism, which is located at the horizontal center of the adsorption platform.
所述横向定位机构和纵向定位机构上均设有微调器,微调器上设有微调旋钮。 Both the horizontal positioning mechanism and the longitudinal positioning mechanism are provided with a trimmer, and the trimmer is provided with a fine-tuning knob.
所述吸附平台包括平台板,平台板上设有吸附孔,吸附孔与空压机连通。 The adsorption platform includes a platform plate, and an adsorption hole is arranged on the platform plate, and the adsorption hole communicates with the air compressor.
所述印刷装置包括横向行走机构、跨梁和印刷头,横向行走机构固定于机架上,跨梁固定于横向行走机构上,印刷头固定于跨梁上。 The printing device includes a transverse traveling mechanism, a span beam and a printing head. The transverse traveling mechanism is fixed on the frame, the span beam is fixed on the transverse traveling mechanism, and the printing head is fixed on the span beam.
所述印刷头包括丝网印刷机构和位置检测机构。 The printing head includes a screen printing mechanism and a position detection mechanism.
所述横向行走机构设有相互平行的两个,跨梁的两端分别固定于两个横向行走机构上。 The said transverse traveling mechanism is provided with two parallel to each other, and the two ends of the span beam are respectively fixed on the two transverse traveling mechanisms.
所述横向行走机构包括横向滑轨、滑块和行走驱动器,滑块沿横向滑轨滑动,滑块与跨梁相固定,滑块由行走驱动器驱动。 The transverse traveling mechanism includes a transverse slide rail, a slider and a travel driver, the slider slides along the transverse slide rail, the slider is fixed to the span beam, and the slider is driven by the travel driver.
本实用新型设置的平台装置通过驱动装置驱动,驱动装置采用伺服电机和同步带,传动精确且结构简单,有效保证平台装置的运动精度,平台装置可自动调整位置,可达到高精确度的印刷;机器的整体结构简单,占用空间小。横向定位机构和纵向定位机构设有微调器,可对平台位置进行微调,有效校准工作过程中出现的偏差,进一步提高良品率。 The platform device set in the utility model is driven by a driving device, the driving device adopts a servo motor and a synchronous belt, the transmission is accurate and the structure is simple, and the movement accuracy of the platform device is effectively guaranteed, and the position of the platform device can be automatically adjusted to achieve high-precision printing; The overall structure of the machine is simple and takes up little space. The horizontal positioning mechanism and the vertical positioning mechanism are equipped with trimmers, which can fine-tune the position of the platform, effectively calibrate the deviation in the working process, and further improve the yield rate.
附图说明 Description of drawings
图1是本实用新型的立体结构示意图; Fig. 1 is the three-dimensional structure schematic diagram of the present utility model;
图2是本实用新型中平台装置的结构示意图; Fig. 2 is the structural representation of platform device in the utility model;
图3是本实用新型中印刷装置的结构示意图。 Fig. 3 is a schematic structural view of the printing device in the present invention.
图中:1-机架,2-滑动导轨,3-平台装置,31-底板,32-定位机构,321-横向定位机构,322-纵向定位机构,323-微调器,33-吸附平台,331-吸附孔,4-驱动装置,41-伺服电机,42-同步带轮,43-同步带,5-印刷装置,51-横向行走机构,511-横向滑轨,512-滑块,513-行走驱动器,52-跨梁,53-印刷头,531-位置检测机构,532-丝网印刷机构。 In the figure: 1-frame, 2-sliding guide rail, 3-platform device, 31-bottom plate, 32-positioning mechanism, 321-horizontal positioning mechanism, 322-longitudinal positioning mechanism, 323-fine tuner, 33-adsorption platform, 331 -Adsorption hole, 4-driving device, 41-servo motor, 42-synchronous pulley, 43-synchronous belt, 5-printing device, 51-transverse travel mechanism, 511-transverse slide rail, 512-slider, 513-walking Driver, 52-span beam, 53-printing head, 531-position detection mechanism, 532-screen printing mechanism.
具体实施方式 Detailed ways
为了便于本领域技术人员的理解,以下结合附图和具体实施例对本实用新型作进一步详细描述。 In order to facilitate the understanding of those skilled in the art, the utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
如图1所示,一种小型丝网印刷机,包括机架1,机架1上设有滑动导轨2,滑动导轨2上设有沿滑动导轨2滑动的平台装置3,平台装置3底部连接有固定于机架1上驱动装置4,平台装置3由驱动装置4驱动。机架1上架设有印刷装置5,印刷装置5用于对平台装置3上的承印物进行印刷。印刷装置5位于平台装置3的上方。驱动装置4包括伺服电机41、同步带43和两个同步带轮42,同步带43设于两同步带轮42之间,同步带43沿滑动导轨2布置,平台装置3与同步带43连接。伺服电机41带动同步带轮42旋转,从而带动同步带43运动,从而带动平台装置3移动。 As shown in Figure 1, a small screen printing machine includes a frame 1, a sliding guide rail 2 is provided on the frame 1, a platform device 3 sliding along the sliding guide rail 2 is provided on the sliding guide rail 2, and the bottom of the platform device 3 is connected There is a driving device 4 fixed on the frame 1, and the platform device 3 is driven by the driving device 4. A printing device 5 is erected on the frame 1 , and the printing device 5 is used to print the substrate on the platform device 3 . The printing device 5 is located above the platform device 3 . The driving device 4 includes a servo motor 41, a synchronous belt 43 and two synchronous pulleys 42, the synchronous belt 43 is located between the two synchronous pulleys 42, the synchronous belt 43 is arranged along the sliding guide rail 2, and the platform device 3 is connected with the synchronous belt 43. The servo motor 41 drives the synchronous pulley 42 to rotate, thereby driving the synchronous belt 43 to move, thereby driving the platform device 3 to move.
如图2所示,平台装置3包括从下至上依次设置的底板31、定位机构32和吸附平台33,吸附平台33包括平台板,平台板上设有吸附孔331,吸附孔331与空压机连通。承印物放置于平台板上,通过吸附孔331的作用将承印物固定住。底板31与同步带43连接,定位机构32位于底板31和吸附平台33之间。定位机构32工作时可调整吸附平台33平面上的位置。定位机构32包括横向定位机构321和纵向定位机构322,横向定位机构321调整吸附平台33横向上的位置,纵向定位机构322调整吸附平台33纵向上的位置。横向定位机构321设有两个,且分别位于吸附平台33纵向的两个侧边,通过两个横向定位机构321可实现吸附平台33旋转角度的调整。纵向定位机构322设有一个,位于吸附平台33横向的中心处。横向定位机构321和纵向定位机构322上均设有微调器323,微调器323上设有微调旋钮,通过微调旋钮可对吸附平台33的位置进行调教。 As shown in Figure 2, the platform device 3 comprises a bottom plate 31, a positioning mechanism 32 and an adsorption platform 33 arranged successively from bottom to top, the adsorption platform 33 comprises a platform plate, and the platform plate is provided with an adsorption hole 331, and the adsorption hole 331 is connected with the air compressor. connected. The printed matter is placed on the platform board, and the printed matter is fixed by the function of the adsorption hole 331 . The bottom plate 31 is connected with the synchronous belt 43 , and the positioning mechanism 32 is located between the bottom plate 31 and the adsorption platform 33 . When the positioning mechanism 32 works, the position on the plane of the adsorption platform 33 can be adjusted. The positioning mechanism 32 includes a horizontal positioning mechanism 321 and a vertical positioning mechanism 322 , the horizontal positioning mechanism 321 adjusts the horizontal position of the adsorption platform 33 , and the vertical positioning mechanism 322 adjusts the longitudinal position of the adsorption platform 33 . There are two lateral positioning mechanisms 321 , which are respectively located on two longitudinal sides of the adsorption platform 33 , and the rotation angle of the adsorption platform 33 can be adjusted through the two lateral positioning mechanisms 321 . One longitudinal positioning mechanism 322 is provided, which is located at the lateral center of the adsorption platform 33 . Both the horizontal positioning mechanism 321 and the vertical positioning mechanism 322 are provided with a trimmer 323, and the trimmer 323 is provided with a fine-tuning knob, through which the position of the adsorption platform 33 can be adjusted.
如图3所示,印刷装置5包括横向行走机构51、跨梁52和印刷头53,横向行走机构51固定于机架1上,跨梁52固定于横向行走机构51上,印刷头53固定于跨梁52上。横向行走机构51驱动跨梁52横向行走,从而带动印刷头53横向运动。横向行走机构51设有相互平行的两个,跨梁52的两端分别固定于两个横向行走机构51上。横向行走机构51包括横向滑轨511、滑块512和行走驱动器513,滑块512沿横向滑轨511滑动,滑块512与跨梁52相固定,滑块512由行走驱动器513驱动。印刷头53包括丝网印刷机构532和位置检测机构531。位置检测机构531用于检测吸附平台33上承印物的位置,将位置信息反馈至平台装置3,平台装置3调整承印物位置。 As shown in Figure 3, the printing device 5 comprises a transverse traveling mechanism 51, a span beam 52 and a printing head 53, the transverse traveling mechanism 51 is fixed on the frame 1, the span beam 52 is fixed on the transverse traveling mechanism 51, and the printing head 53 is fixed on the on the cross beam 52. The transverse running mechanism 51 drives the span beam 52 to move transversely, thereby driving the printing head 53 to move transversely. There are two transverse traveling mechanisms 51 parallel to each other, and the two ends of the span beam 52 are respectively fixed on the two transverse traveling mechanisms 51 . The transverse running mechanism 51 includes a transverse slide rail 511 , a slide block 512 and a travel driver 513 , the slide block 512 slides along the transverse slide rail 511 , the slide block 512 is fixed to the span beam 52 , and the slide block 512 is driven by the travel driver 513 . The printing head 53 includes a screen printing mechanism 532 and a position detection mechanism 531 . The position detection mechanism 531 is used to detect the position of the substrate on the adsorption platform 33 , and feed back the position information to the platform device 3 , and the platform device 3 adjusts the position of the substrate.
本实施例的工作过程:首先将承印物放置于平台装置3上,通过吸附孔331将承印物固定住,可固定柔软的承印物,接着通过驱动装置4驱动平台装置3运动至印刷装置5的正下方,位置检测机构531检测吸附平台33上承印物的位置,将位置信息反馈至平台装置3,平台装置3调整承印物位置,印刷装置5对承印物进行印刷。 The working process of this embodiment: first place the substrate on the platform device 3, fix the substrate through the adsorption hole 331, and fix the soft substrate, and then drive the platform device 3 to move to the printing device 5 through the driving device 4 Directly below, the position detection mechanism 531 detects the position of the substrate on the adsorption platform 33 , and feeds back the position information to the platform device 3 , the platform device 3 adjusts the position of the substrate, and the printing device 5 prints the substrate.
上述实施例为本实用新型的较佳的实现方式,并非是对本实用新型的限定,在不脱离本实用新型的发明构思的前提下,任何显而易见的替换均在本实用新型的保护范围之内。 The above-mentioned embodiment is a preferred implementation mode of the utility model, and is not a limitation of the utility model. Any obvious replacement is within the protection scope of the utility model without departing from the inventive concept of the utility model.
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CN107042684A (en) * | 2017-05-27 | 2017-08-15 | 张永胜 | A kind of screen printing platform being automatically positioned |
CN107415441A (en) * | 2017-08-07 | 2017-12-01 | 珠海市臻成网印机械有限公司 | Multi-functional double-side fastening beam printing machine |
CN108776139A (en) * | 2017-12-07 | 2018-11-09 | 南京熊猫电子制造有限公司 | A kind of screen process press steel mesh cleanliness factor inspection equipment |
CN108081744A (en) * | 2018-01-25 | 2018-05-29 | 东莞市微格能自动化设备有限公司 | A kind of glass-fiber-plate silk-screen printing device |
CN108312695A (en) * | 2018-01-25 | 2018-07-24 | 东莞市微格能自动化设备有限公司 | A kind of Full-automatic glass fiber plate silk-screen printing production line |
CN109318577A (en) * | 2018-12-14 | 2019-02-12 | 徐雪兰 | A kind of 3D glass panel screen printing device |
CN112622408A (en) * | 2020-12-16 | 2021-04-09 | 江苏耕驰机械科技有限公司 | Full-automatic precision screen printing machine |
CN113059896A (en) * | 2021-03-31 | 2021-07-02 | 魏新 | Small-size screen printing machine |
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